CN208959626U - A kind of flue gas based on pillow plate heat exchanger disappears white spray column - Google Patents

A kind of flue gas based on pillow plate heat exchanger disappears white spray column Download PDF

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Publication number
CN208959626U
CN208959626U CN201821622049.0U CN201821622049U CN208959626U CN 208959626 U CN208959626 U CN 208959626U CN 201821622049 U CN201821622049 U CN 201821622049U CN 208959626 U CN208959626 U CN 208959626U
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pillow
heat exchanger
flue gas
cooler
panel cooler
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CN201821622049.0U
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平会峰
蒋正坤
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SEHENSTAR ENERGY TECHNOLOGY (SUZHOU) Co Ltd
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SEHENSTAR ENERGY TECHNOLOGY (SUZHOU) Co Ltd
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Abstract

The utility model discloses a kind of flue gas based on pillow plate heat exchanger and disappears white spray column, including tower body and chimney, bottom is provided with the collecting tank with spraying cooling liquid in the tower body, the tower body is provided with gas inlet above collecting tank, pillow panel cooler and spray equipment are provided in the tower body above gas inlet, board for pillow formula reheater is correspondingly arranged in the chimney, it includes the first pillow panel cooler, the second pillow panel cooler and third pillow panel cooler for being corresponding in turn to setting from top to bottom that the pillow panel cooler, which is provided with multiple,.The utility model meets heat transfer enhancing and requires, and cooler resistance is small, is not easy to generate dirt;Equipment operating cost is low;Water consumption is reduced, flue gas heat is recovered in cooling medium and recycles;Thoroughly eliminate denouncing for white plume;Heat exchange efficiency is high, and heat transfer temperature difference is small, and heat recovery rate is high;Modularized design, vertical installation, compact-sized, occupied area is small, and adaptability for working condition is strong.

Description

A kind of flue gas based on pillow plate heat exchanger disappears white spray column
Technical field
Cooling down, reheating, the white and waste heat recycling field that disappears more particularly to one kind that the utility model belongs to flue gas are based on The flue gas of pillow plate heat exchanger disappears white spray column.
Background technique
Cause problem of environmental pollution to be on the rise due to industrial expansion, causes the height weight of Environmental protection Depending on so that the whole society is paid attention to and handle pollution problem using state's laws regulation and public opinion, time and tide wait for no man.As country is right The reinforcement of environmental consciousness, country have put into effect a series of laws and regulations to improve pollutant emission standard, and this requires industry to look forward to Industry carries out advanced treating to pollutant, reaches the discharge standard of country.
Flue gas desulfurization is one of the important process of industrial waste gas before discharge, currently generallys use lime stone (CaCO3)、 Lime (CaO) or sodium carbonate (Na2CO3) etc. slurries make spray medium, flue gas is washed in spray column, to remove cigarette SO in gas2Wet desulphurization.It is the mature technology, with a long history, but carry vapor there is also flue gas and cigarette is discharged together Chimney, water consumption are big;Waste heat is not used, caused by energy waste;The drawbacks such as the visual pollution of chimney breast " Mao Baiyan ".
Utility model content
The purpose of this utility model is to provide a kind of requirements for both having met heat transfer enhancing, while cooler resistance is small, again It is not easy to generate dirt;The burden of spray pump and board for pillow formula reheater is reduced, equipment overall operation expense reduces;Reduce spray The water consumption of tower can utilize the heat recovery of flue gas into cooling medium;Improve the carrying of vapor in flue gas Power thoroughly eliminates chimney breast and carries denouncing for white plume;Heat exchange efficiency is high, and heat transfer temperature difference is small, the cooling medium after heat exchange Grade is higher, and heat recovery rate is high;Modularized design, vertical installation, compact-sized, occupied area is small, and adaptability for working condition is strong Flue gas based on pillow plate heat exchanger disappears white spray column.
The technical solution of the utility model is, a kind of flue gas based on pillow plate heat exchanger disappears white spray column, including correspondence The tower body and chimney of setting, bottom is provided with the collecting tank with spraying cooling liquid in the tower body, and the tower body is on collecting tank Side is provided with gas inlet, is provided with pillow panel cooler and spray equipment, the cigarette in the tower body above gas inlet Chimney top is set as exhanst gas outlet, and board for pillow formula reheater is correspondingly arranged in the chimney, and the pillow panel cooler is provided with Multiple the first pillow panel coolers including being corresponding in turn to setting from top to bottom, the second pillow panel cooler and third board for pillow formula are cold But device, the first pillow panel cooler, the second pillow panel cooler, third pillow panel cooler and board for pillow formula reheater knot Structure is identical, the spray equipment be provided with it is multiple include from and be corresponding in turn to up and down setting the first spray equipment, second spray Device and third spray equipment, first spray equipment, the second spray equipment and third spray equipment are respectively corresponded and are set to Above first pillow panel cooler, the second pillow panel cooler and third pillow panel cooler, first spray equipment, second Spray equipment and third spray equipment are correspondingly arranged by the conduit with spray pump with collecting tank respectively.
In one preferred embodiment of the utility model, the pillow panel cooler includes cooler casing and its inside Plate package.
In one preferred embodiment of the utility model, the board for pillow formula reheater includes reheater shell and its inside Plate package.
In one preferred embodiment of the utility model, the plate package is exchanged heat by multiple pincushions for being spaced apart setting Board group is at the pincushion heat exchanger plates are welded together after being superimposed by two metal sheets by laser penetration, then in metal It it is passed through high-pressure fluid between plate carries out expansion and form internal heat medium channel and surface is wave-shaped, the pincushion heat exchanger plates It is upper to be separated by spaced so that heat exchanging medium passage forms continuous S type runner and ipsilateral at the both ends of S type runner It is provided with medium inlet and media outlet pipe.
In one preferred embodiment of the utility model, the medium inlet protrusion of the plate package is set to cooler Hull outside is simultaneously correspondingly arranged on cooling medium inlet collector, be provided on the cooling medium inlet collector cooling medium into Mouthful, the media outlet pipe protrusion of the plate package is set to outside cooler casing and is correspondingly arranged on cooling medium outlet collection It manages, cooling medium outlet is provided on the cooling medium outlet header, the cooling medium outlet and cooling medium inlet are equal Protrusion is set to outside tower body.
In one preferred embodiment of the utility model, the cooling medium inlet is located at exhanst gas outlet side, described cold But media outlet is located at gas inlet side.
In one preferred embodiment of the utility model, the medium inlet protrusion of the plate package is set to reheater Hull outside is simultaneously correspondingly arranged on heat medium inlet header, be provided on the heat medium inlet header heat medium into Mouthful, the media outlet pipe protrusion of the plate package is set to reheater hull outside and is correspondingly arranged on Crude product input collection It manages, is provided with Crude product input on the Crude product input collector, the heat medium import and Crude product input are equal Protrusion is set to outside chimney.
In one preferred embodiment of the utility model, the heat medium import is located at exhanst gas outlet side, described to add Thermal medium outlet is located at gas inlet side.
Described in the utility model to disappear white spray column for a kind of flue gas based on pillow plate heat exchanger, the utility model has such as Lower advantage:
1, pillow plate heat exchanger the plate package being made into is made of a certain number of pincushion heat exchanger plates, the heat exchanger be by Two metal sheets are superimposed, and are welded together by laser penetration, are expanded between plate pair by high-pressure fluid And internal heat medium channel is formed, and heat exchanger surface is wave-shaped, and it is very smooth, both meet the requirement of heat transfer enhancing, simultaneously Cooler resistance is small, and is not easy to generate dirt;
2, pillow panel cooler not only reduces the burden of spray pump and board for pillow formula reheater, equipment overall operation expense drop It is low;The water consumption of spray column is reduced, while the heat recovery of flue gas can also be utilized into cooling medium;
3, the flue gas after the heat treatment of board for pillow formula reheater, improves the bearing capacity of vapor in flue gas, thoroughly eliminates cigarette Chimney outlet carries denouncing for white plume;
4, the cooling medium and flue gas rested the head in panel cooler are in reverse flow, and heat exchange efficiency is high, and heat transfer temperature difference is small, heat exchange Cooling medium grade afterwards is higher, and heat recovery rate is high;
5, pillow plate heat exchanger (cooler and reheater) is modularized design, vertical installation, compact-sized, occupied area It is small, the structure and performance of original spray column are not influenced, and adaptability for working condition is strong.
Detailed description of the invention
Fig. 1 is a kind of knot that the flue gas based on pillow plate heat exchanger disappears in white one preferred embodiment of spray column of the utility model Structure schematic diagram;
Fig. 2 is a kind of pillow that the flue gas based on pillow plate heat exchanger disappears in white one preferred embodiment of spray column of the utility model The structural schematic diagram of panel cooler;
Fig. 3 is a kind of pillow that the flue gas based on pillow plate heat exchanger disappears in white one preferred embodiment of spray column of the utility model The structural schematic diagram of board-like reheater;
Fig. 4 is a kind of pillow that the flue gas based on pillow plate heat exchanger disappears in white one preferred embodiment of spray column of the utility model The structural schematic diagram of shape heat exchanger plates.
Specific embodiment
The preferred embodiment of the utility model is described in detail below, so that the advantages of the utility model and feature energy It is easier to be readily appreciated by one skilled in the art, to be more clearly defined the protection scope of the utility model.
It is described in the utility model to disappear white spray column for a kind of flue gas based on pillow plate heat exchanger, such as Fig. 1 combination Fig. 2-Fig. 4 Shown, including the tower body 1 and chimney 2 being correspondingly arranged, bottom is provided with the collecting tank 4 with spraying cooling liquid 3 in the tower body 1, The tower body 1 is provided with gas inlet 5 above collecting tank 4, and board for pillow formula is provided with above gas inlet 5 in the tower body 1 Cooler and spray equipment, 2 top of chimney are set as exhanst gas outlet 29, are correspondingly arranged on board for pillow formula again in the chimney 2 Hot device 6, it is described pillow panel cooler be provided with it is multiple include be corresponding in turn to from top to bottom setting first pillow panel coolers 7, Second pillow panel cooler 8 and third pillow panel cooler, the first pillow pillow of panel cooler 7, second panel cooler 8, Third rest the head on panel cooler 9 and board for pillow formula 6 structures of reheater it is identical, the spray equipment be provided with it is multiple include from and it is upper and lower It is corresponding in turn to the first spray equipment 10, the second spray equipment 11 and third spray equipment 12 of setting, first spray equipment 10, the second spray equipment 11 and third spray equipment 12 respectively correspond that be set to the first pillow panel cooler 7, the second board for pillow formula cold But 9 top of device 8 and third pillow panel cooler, first spray equipment 10, the second spray equipment 11 and third spray equipment 12 are correspondingly arranged by the conduit 14 with spray pump 13 with collecting tank 4 respectively.
The pillow panel cooler includes the plate package of cooler casing 15 and its inside.
The board for pillow formula reheater 6 includes the plate package of reheater shell 16 and its inside.
The plate package is made of multiple pincushion heat exchanger plates 17 for being spaced apart setting, the pincushion heat exchanger plates 17 be by Two metal sheets weld together by laser penetration and then are passed through between metal sheet high-pressure fluid progress after being superimposed swollen Bulging at internal heat medium channel and surface it is wave-shaped, 18 made on the pincushion heat exchanger plates 17 by spaced partition Heat exchanging medium passage forms continuous S type runner, and be provided with medium inlet 19 and be situated between the both ends of S type runner are ipsilateral Matter outlet 20.
The protrusion of medium inlet 19 of the plate package is set to 15 outside of cooler casing and is correspondingly arranged on cooling Medium entrance collector 21 is provided with cooling medium inlet 22, Jie of the plate package on the cooling medium inlet collector 21 The protrusion of matter outlet 20 is set to 15 outside of cooler casing and is correspondingly arranged on cooling medium outlet header 23, cooling Jie Cooling medium outlet 24 is provided on matter outlet header 23, the cooling medium outlet 24 and cooling medium inlet 22 are protruded and set It is placed in outside tower body 1, the cooling medium inlet 22 is located at 29 side of exhanst gas outlet, and the cooling medium outlet 24 is located at flue gas 5 side of import.
The protrusion of medium inlet 19 of the plate package is set to 16 outside of reheater shell and is correspondingly arranged on heating Medium entrance collector 25 is provided with heat medium import 26, Jie of the plate package on the heat medium inlet header 25 The protrusion of matter outlet 20 is set to 16 outside of reheater shell and is correspondingly arranged on Crude product input collector 27, and the heating is situated between Crude product input 28 is provided on matter outlet header 27, the heat medium import 26 and Crude product input 28, which protrude, to be set It is placed in outside chimney 2, the heat medium import 26 is located at 29 side of exhanst gas outlet, and the Crude product input 28 is located at flue gas 5 side of import.
Working principle:
Sulfur-containing smoke gas enters in spray column from gas inlet, flows up along tower body;Spray pump is by spraying cooling liquid from collection Each spray equipment is pumped into liquid bath, by spraying after cloth liquid, spraying cooling liquid is in dropping process and the sulfur-bearing cigarette that flows up Gas generates chemical reaction after being contacted, and sloughs the sulphur content in flue gas;Spraying cooling liquid is increased by flue gas, temperature simultaneously, Moisture evaporation in spraying cooling liquid forms saturated flue gas, carries out wall-type heat exchange between saturated flue gas and pillow panel cooler, Flue-gas temperature reduces, and condensed water is precipitated, again returns in spraying cooling liquid, and heat transfer is situated between to the cooling in pillow panel cooler Matter, coolant temperature are increased, the heat cooled medium recycling in former flue gas.
Saturated flue gas after desulfurization cooling is placed on board for pillow formula reheater in chimney and heats, the humidity of flue gas after heating It is constant, but relative humidity reduces, and after chimney discharge and atmosphere contact mixing, is still within unsaturated state, white plume It disappears, achievees the purpose that " disappearing white ".
In spray column, flue gas, spraying cooling liquid, cooling medium and heat medium have carried out the mistake of complicated heat and mass Journey not only has the direct contact heat transfer of flue gas and spraying cooling liquid, and there are also flue gas, spraying cooling liquid and cooling medium, heating to be situated between The wall-type heat exchange of matter;Not only there is the gasification of moisture in spraying cooling liquid, there are also the condensations of flue gas, the phase transformation of saturated flue gas reheating Heat transfer, while being also accompanied by chemical reaction.
In whole process, flue gas has obtained desulfurization, cooling and heating, while water capacity increases, and relative humidity reduces;Board for pillow Coolant temperature in formula cooler is increased, and waste heat has been recycled;Spraying cooling liquid temperature is first increased and is reduced afterwards, and moisture contains Amount reduces.
Entire pillow plate heat exchanger is made of the plate package that shell wraps up, and is circulated between shell and plate package for flue gas Channel, for interchannel away from width, flue gas circulating resistance is small;The circulation passage of cooling (heating) medium in plate side is then by pincushion heat exchanger plates Cooling (heating) medium inlet and cooling (heating) media outlet manifold integrate cooling medium inlet and cooling medium outlet.
Board for pillow formula heat exchanger structure can be designed according to spray tower structure, on the basis of guaranteeing equipment using effect, To meet the needs of different size pattern.For cooling (heating) medium inlet and outlet on the outside of tower body, equipment simple installation is quick.
Plate side medium enters pincushion heat exchanger plates to rear, according to the stream pre-set in inner passage from medium inlet Road is flowed out with low speed turbulent flow state from media outlet pipe.Medium is changed by absorbing or distributing heat to pincushion in flow process The wall surface of hot plate pair completes the heat exchange of medium and the outer flue gas of plate in plate.
The range of temperature of flue gas can guarantee by the processes of pincushion heat exchanger plates pair and the temperature of circulatory mediator, cigarette The treating capacity of gas can be adjusted by the quantity and size of pincushion heat exchanger plates pair.
The pattern multiplicity of pincushion heat exchanger plates pair can be made flow channel type, pillow flower pattern etc., and the runner quantity of heat exchanger propels the price of Highly, the structures such as contour length and width, runner spacing and quantity, media type, the position of inlet and outlet and caliber need to combine Specific duty parameter and experience accumulation are tightly designed, to guarantee the performance of entire heat exchanger always at concert pitch Point.
Described in the utility model to disappear white spray column for a kind of flue gas based on pillow plate heat exchanger, the utility model has such as Lower advantage:
1, pillow plate heat exchanger the plate package being made into is made of a certain number of pincushion heat exchanger plates, the heat exchanger be by Two metal sheets are superimposed, and are welded together by laser penetration, are expanded between plate pair by high-pressure fluid And internal heat medium channel is formed, and heat exchanger surface is wave-shaped, and it is very smooth, both meet the requirement of heat transfer enhancing, simultaneously Cooler resistance is small, and is not easy to generate dirt;
2, pillow panel cooler not only reduces the burden of spray pump and board for pillow formula reheater, equipment overall operation expense drop It is low;The water consumption of spray column is reduced, while the heat recovery of flue gas can also be utilized into cooling medium;
3, the flue gas after the heat treatment of board for pillow formula reheater, improves the bearing capacity of vapor in flue gas, thoroughly eliminates cigarette Chimney outlet carries denouncing for white plume;
4, the cooling medium and flue gas rested the head in panel cooler are in reverse flow, and heat exchange efficiency is high, and heat transfer temperature difference is small, heat exchange Cooling medium grade afterwards is higher, and heat recovery rate is high;
5, pillow plate heat exchanger (cooler and reheater) is modularized design, vertical installation, compact-sized, occupied area It is small, the structure and performance of original spray column are not influenced, and adaptability for working condition is strong.
The foregoing is merely specific embodiment of the present utility model, but the protection scope of the utility model is not limited to This, anyone skilled in the art, can be without creative work in the technical scope disclosed by the utility model The change or replacement expected, should be covered within the scope of the utility model.Therefore, the protection scope of the utility model It should be determined by the scope of protection defined in the claims.

Claims (8)

  1. The white spray column 1. a kind of flue gas based on pillow plate heat exchanger disappears, including the tower body and chimney being correspondingly arranged, the tower body Interior bottom is provided with the collecting tank with spraying cooling liquid, and the tower body is provided with gas inlet above collecting tank, and feature exists In: it is provided with pillow panel cooler above gas inlet in the tower body and spray equipment, the chimney top are set as cigarette Gas outlet, is correspondingly arranged on board for pillow formula reheater in the chimney, the pillow panel cooler be provided with it is multiple include from upper and Under be corresponding in turn to setting first pillow panel cooler, second pillow panel cooler and third pillow panel cooler, described first It is identical to rest the head on panel cooler, the second pillow panel cooler, third pillow panel cooler and board for pillow formula reheater structure, the spray Shower device be provided with it is multiple include from and be corresponding in turn to up and down setting the first spray equipment, the second spray equipment and third spray Device, it is cooling that first spray equipment, the second spray equipment and third spray equipment respectively correspond the first board for pillow formula that is set to Above device, the second pillow panel cooler and third pillow panel cooler, first spray equipment, the second spray equipment and third Spray equipment is correspondingly arranged by the conduit with spray pump with collecting tank respectively.
  2. The white spray column 2. the flue gas according to claim 1 based on pillow plate heat exchanger disappears, it is characterised in that: the board for pillow Formula cooler includes the plate package of cooler casing and its inside.
  3. The white spray column 3. the flue gas according to claim 1 based on pillow plate heat exchanger disappears, it is characterised in that: the board for pillow Formula reheater includes the plate package of reheater shell and its inside.
  4. The white spray column 4. the flue gas according to claim 2 or 3 based on pillow plate heat exchanger disappears, it is characterised in that: described Plate package is by multiple pincushion plate packages for being spaced apart setting at the pincushion heat exchanger plates are superimposed by two metal sheets Welded together afterwards by laser penetration, and then be passed through between metal sheet high-pressure fluid carry out expansion formed internal heat Jie Matter channel and surface is wave-shaped, by spaced partition so that heat exchanging medium passage is formed connects on the pincushion heat exchanger plates Continuous S type runner, and medium inlet and media outlet pipe are provided with the both ends of S type runner are ipsilateral.
  5. The white spray column 5. the flue gas according to claim 4 based on pillow plate heat exchanger disappears, it is characterised in that: the heat exchange The medium inlet protrusion of board group is set to outside cooler casing and is correspondingly arranged on cooling medium inlet collector, the cooling Cooling medium inlet is provided on medium entrance collector, the media outlet pipe protrusion of the plate package is set to cooler casing Outside is simultaneously correspondingly arranged on cooling medium outlet header, and cooling medium outlet, institute are provided on the cooling medium outlet header It states cooling medium outlet and cooling medium inlet is protruded and is set to outside tower body.
  6. The white spray column 6. the flue gas according to claim 5 based on pillow plate heat exchanger disappears, it is characterised in that: the cooling Medium entrance is located at exhanst gas outlet side, and the cooling medium outlet is located at gas inlet side.
  7. The white spray column 7. the flue gas according to claim 4 based on pillow plate heat exchanger disappears, it is characterised in that: the heat exchange The medium inlet protrusion of board group is set to reheater hull outside and is correspondingly arranged on heat medium inlet header, the heating Heat medium import is provided on medium entrance collector, the media outlet pipe protrusion of the plate package is set to reheater shell Outside is simultaneously correspondingly arranged on Crude product input collector, is provided with Crude product input on the Crude product input collector, institute It states heat medium import and Crude product input and protrudes and be set to outside chimney.
  8. The white spray column 8. the flue gas according to claim 7 based on pillow plate heat exchanger disappears, it is characterised in that: the heating Medium entrance is located at exhanst gas outlet side, and the Crude product input is located at gas inlet side.
CN201821622049.0U 2018-10-08 2018-10-08 A kind of flue gas based on pillow plate heat exchanger disappears white spray column Active CN208959626U (en)

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CN201821622049.0U CN208959626U (en) 2018-10-08 2018-10-08 A kind of flue gas based on pillow plate heat exchanger disappears white spray column

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CN201821622049.0U CN208959626U (en) 2018-10-08 2018-10-08 A kind of flue gas based on pillow plate heat exchanger disappears white spray column

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109012126A (en) * 2018-10-08 2018-12-18 苏州协宏泰节能科技有限公司 A kind of flue gas based on pillow plate heat exchanger disappears white spray column

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109012126A (en) * 2018-10-08 2018-12-18 苏州协宏泰节能科技有限公司 A kind of flue gas based on pillow plate heat exchanger disappears white spray column

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