CN208950839U - Modular general-utility test platform - Google Patents
Modular general-utility test platform Download PDFInfo
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- CN208950839U CN208950839U CN201821374738.4U CN201821374738U CN208950839U CN 208950839 U CN208950839 U CN 208950839U CN 201821374738 U CN201821374738 U CN 201821374738U CN 208950839 U CN208950839 U CN 208950839U
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Abstract
The utility model discloses a kind of modular general-utility test platforms, including pedestal, the pedestal is equipped with drive module, oil cooling system module, air cooling system module, oily inflator module, air filter air inlet integration module and electric control module, the drive module is equipped with several interfaces, air filter air inlet integration module, oil cooling system module and oily inflator module are connect with the interface of drive module, and air cooling system module is connect with oily inflator module and oil cooling system module respectively.The utility model uses modular general-utility test platform, meets rapid-assembling/disassembling, adjusts the characteristics of can carrying out host test on a small quantity；Full cold oil output；It can measure oil temperature, oil pressure and oil stream amount；It by the adjustment and measurement to oil stream amount and oil temperature, obtains the best shaft power of host, make the energy efficiency indexes of compressor more excellent, and optimize the design of host by this parameter, be extremely important to the research and development of host.
Description
Technical field
The utility model relates to compressor manufacturing technical fields, are related specifically to a kind of modular general-utility test platform.
Background technique
Compressor host is the core component of whole compressor unit, evaluates the overall performance index of a compressor: pressure
The energy valid value of contracting machine, the vibration of compressor, noise etc. eventually point to all be host performance it is whether excellent.Whether host performance
It is excellent that judge is made by test datas such as the shaft power of host, capacity, the vibration values of host, levels of noise, in order to accelerate
The research and development speed of high-performance host, first have to test equipment designs are good.How fast and efficiently host to be tested, is needed
A general-utility test platform is designed, host is only needed replacing on same test platform and does not need replacement other systems component
The various parameters that host can be tested need to design test platform thus.
Utility model content
The purpose of this utility model is that aiming at the shortcomings in the prior art, modular general-utility test platform is provided, with
Solve problems of the prior art.
The technical issues of the utility model is solved can be realized using following technical scheme:
A kind of modular general-utility test platform, including pedestal, the pedestal are equipped with drive module, oil cooling system mould
Block, air cooling system module, oily inflator module, air filter air inlet integration module and electric control module are set in the drive module
There are several interfaces, air filter air inlet integration module, oil cooling system module and oily inflator module are connect with the interface of drive module,
Air cooling system module is connect with oily inflator module and oil cooling system module respectively；
The drive module includes host, gear-box and motor, and air filter air inlet integration module includes air induction hose, air inlet three
Siphunculus and air filter, the upper end of host connect one end of air induction hose, the other end connection of air induction hose by intake valve
Air inlet tee tube, and air inlet tee tube connects air filter；
The oil inflator module includes that oil gas cylinder, oil core and minimum pressure valve, air filter are set to by support frame
The top of oil gas cylinder, oil gas cylinder are set on pedestal, and the oil core is set in oil gas cylinder, and the upper end connector of oil gas cylinder is equipped with
Minimum pressure valve；The oil cooling system module includes oil cooler, oil strainer, oil pipe and oil return pipe, one end of oil return pipe
The oil return opening of host is connected, the other end connects oil cooler by oil strainer, and the other end of oil cooler is connected by oil pipe
Oil gas cylinder；The air cooling system module includes aftercooler, downtake pipe and second exhaust pipe, and aftercooler passes through first
Exhaust pipe mouth is connect with host, and the other end of downtake pipe connects aftercooler, after oil gas cylinder is connected by second exhaust pipe
Cooler.
Further, the oil cooling system module further includes check valve, manual ball valve, thermostat valve, flowmeter, pressure biography
Sensor and temperature sensor, one end of the check valve connect flowmeter, and the other end of check valve connects manual ball valve, thermostat valve
At the assembly of manual ball valve, pressure sensor and temperature sensor are distributed between oil strainer and oil cooler.
Further, the oil cooling system module connects aftercooler by bleed off circuit, and oil strainer passes through oily mistake
Filter seat is fixed on the top of oil cooler, is connected between several oil pipes by flange seal.
Further, the electric control module, including power control cabinet and electric wiring, power control cabinet are fixed on pedestal, electricity
Device route is set in power control cabinet.
Further, the aftercooler include the cooling core part of shell and tube, cover unit, housing of cooler body component and
The lower end of lower shell component, housing of cooler body component connects in lower shell component, is stamped upper cover above housing of cooler body component
Component, core part are set in housing of cooler body component.
Compared with prior art, the beneficial effects of the utility model are as follows:
The utility model use modular general-utility test platform, based on by host be placed into a complete machine simultaneously need
Consider the case where frequently replacing host test, meets rapid-assembling/disassembling, adjusts the characteristics of can carrying out host test on a small quantity；Using
Thermostat valve controls cold and hot miscella, the cold and hot miscella output of manual temperature control, full cold oil output；Using flowmeter, pressure sensing
Device and temperature sensor can measure oil temperature, oil pressure and oil stream amount；By the adjustment and measurement to oil stream amount and oil temperature, by meter
Calculation obtains host best oil mass under the delivery temperature of permission, thus the energy for obtaining the best shaft power of host, making compressor
Effect index is more excellent, and optimizes the design of host by this parameter, is extremely important to the research and development of host；Institute
It states modules and is separated control, be easily understood, it is practical, it maintains easily and repairs, fast and efficiently host is surveyed
Examination.
Detailed description of the invention
Fig. 1 is a kind of single unit system figure of modular general-utility test platform described in the utility model.
Fig. 2 is a kind of top view of modular general-utility test platform described in the utility model.
Fig. 3 is a kind of fuel volume adjusting valve arrangement figure of modular general-utility test platform described in the utility model.
Specific embodiment
To be easy to understand the technical means, creative features, achievement of purpose, and effectiveness of the utility model, below
In conjunction with specific embodiment, the utility model is further described.
Referring to Fig. 1 to Fig. 3, a kind of modular general-utility test platform described in the utility model, including pedestal 1, it is described
Pedestal 1 is integrated equipped with drive module 2, oil cooling system module 3, air cooling system module 4, oily inflator module 5, air filter air inlet
Module 6 and electric control module 7, the drive module 2 are equipped with several interfaces, oil cooling system module 3, oily inflator module 5
Connect with the interface of drive module 2 with air filter air inlet integration module 6, air cooling system module 4 respectively with oily inflator module 5 and
3 pieces of oil cooling system mould connections；
The drive module 2 includes host 21, gear-box 22 and motor 23, and air filter air inlet integration module 6 includes that air inlet is soft
The upper end of pipe 61, air inlet tee tube 62 and air filter 63, host 21 connects the one of air induction hose 61 by intake valve 64
End, the other end of air induction hose 61 connects air inlet tee tube 62, and air inlet tee tube 62 connects air filter 63；
The oil inflator module 5 includes oil gas cylinder 51, oil core and minimum pressure valve 52, and air filter 63 passes through support
It is set up in the top of oil gas cylinder 51, oil gas cylinder 51 is set on pedestal 1, and the oil core is set in oil gas cylinder 51, oil gas cylinder 51
Upper end connector is equipped with minimum pressure valve 52；The oil cooling system module 3 includes oil cooler 31, oil strainer 32, oil
Pipe and oil return pipe 33, the oil return opening of one end connection host 21 of oil return pipe 33, the other end connect oily cooling by oil strainer 32
The other end of device 31, oil cooler 31 connects oil gas cylinder 51 by oil pipe；The air cooling system module 4 include aftercooler 4,
Downtake pipe 42 and second exhaust pipe 43, aftercooler 41 are connect by first exhaust nozzle 42 with host 21, first exhaust
The other end of pipe 42 connects aftercooler 41, and oil gas cylinder 51 connects aftercooler 41 by second exhaust pipe 43.
The oil cooling system module 3 further includes check valve 34, manual ball valve 35, thermostat valve 36, flowmeter 37, pressure
Sensor and temperature sensor, one end of the check valve 34 connect flowmeter 37, and the other end of check valve connects manual ball valve
35, thermostat valve 36 is set at the assembly of manual ball valve 35, and pressure sensor and temperature sensor are distributed in oil strainer 32 and oil
Between cooler 31.
The oil cooling system module 3 connects aftercooler 41 by bleed off circuit, and oil strainer 32 passes through oil strainer
Seat is fixed on the top of oil cooler 31, is connected between several oil pipes by flange seal.
The electric control module 7, including power control cabinet and electric wiring, power control cabinet are fixed on pedestal, and electric appliance circuits are set
In in power control cabinet.
The aftercooler 41 includes the cooling core part of shell and tube, cover unit, housing of cooler body component and lower shell
The lower end of component, housing of cooler body component connects in lower shell component, and cover unit, core are stamped above housing of cooler body component
Subassembly is set in housing of cooler body component.
Operation principle and process:
The design of the utility model considers the host 21 of the certain power bracket of covering first, makes its test can be in the same survey
It is carried out on examination platform, based on the feelings that host 21 being placed into a complete machine to while needing to consider, frequent replacement host 21 is tested
Condition meets rapid-assembling/disassembling, adjusts the characteristics of can carrying out the test of host 21 on a small quantity, proposes the theory of modularized design, will test
Platform generalization and design be divided into several big modules.
The versatility of the utility model is mainly embodied by three parts, including is changed part, small variation part greatly and do not made
Part is changed, the big variation part includes mainly drive module 2, newly designs the properties that a host needs to test it
When parameter, matching motor 23 is assembled simultaneously needing host 21 to be tested to be installed on platform, this part is must
What need to be changed is also that variation workload is maximum.The small variation part includes that electric control module 7 and air filter air inlet integrate mould
Block 6, air filter air inlet integration module 6 according to the air inlet bore of host 21, choose the intake valve 64 being adapted with host 21, adjust
Then gas handling system installs on whole good air induction hose road 61.The remaining module is not make variation part, but according to reality
Demand is accurately tested, replaceable professional test module in order to more high, such as when test low pressure type, can be increased
Pressure oil pump module.In view of the test platform is easy to disassemble and observation, test platform do not set enclosing, need to be placed in specially
In the laboratory of door and there is corresponding safety operation to prompt.
The utility model controls cold and hot miscella using thermostat valve, and the cold and hot miscella of manual temperature control exports, and full cold oil is defeated
Out；Using flowmeter 37, pressure sensor and temperature sensor, oil temperature, oil pressure and oil stream amount can measure；By to oil stream amount and
The adjustment and measurement of oil temperature, by host best oil mass under the delivery temperature of permission is calculated, to obtain host most
Good shaft power makes the energy efficiency indexes of compressor more excellent, and optimizes the design of host by this parameter, grinds to host
Hair is extremely important；The modules are separated control, are easily understood, practical, maintain easily and repair,
Fast and efficiently host 21 is tested.
Fuel volume adjusting and the process of full cold oil output:
The utility model is equipped with several valves and oil return line altogether.
Test low pressure host when, valve 1, valve 2 82 and valve 3 83 open simultaneously, and valve 1 and valve 3 83 will go here and there
Join an oil pump.This is reservation device, and test just enables when arriving low-pressure machine.
In testing high voltage host, valve 1 and the closing of valve 3 83, valve 2 82 are opened, the heat flowed out from 51 bottom of oil gas cylinder
Oil stream is through thermostat valve 36, and hot oil divides two-way in thermostat valve 36: hot oil is turned left all the way flows by the first oil return line
The oil pipe at end passes through flowmeter 37, can measure the hot oil oil mass (hot oil enters oil cooler) on the road at this time, and it is cold to enter oil
But device 31 is cooling, and oil after cooling enters the first oil return line 91 by check valve 2 82, and valve 7 87 is opened at this time；Another way heat
Oil bypass down, at this time open by valve 6 86, while valve 5 85 is closed, and it is cooling that the hot oil of bypass fully enters oil cooler.It is described
Bleed off circuit where valve 5 85, is that oil temperature is lower when compressor works in winter in order to prevent, after lubricating oil enters thermostat valve
Directly bypass leads to head oil starvation, and valve 5 85 opens lubricating oil and flows back into host by the second oil return line 92 at this time.
It is exported in the hot oil and the oil after cooling of oil cooler 31 of bypass on oil circuit with full cold oil, cold oil is mixed into
Enter the first oil return line 91.It is then return to the circulation that host 21 realizes oil circuit.The tune of valve 4 84 and valve 6 86 can be passed through herein
Section control enters the hot oil of oil cooler 31, by the hot oil of the adjusting control bypass of valve 6 86, realizes the cold and hot of manual temperature control
Lubricating oil.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above.Current row
The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments
Only illustrate the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model is also
It will have various changes and improvements, these various changes and improvements fall within the scope of the claimed invention.The utility model
Claimed range is defined by the appending claims and its equivalent thereof.
Claims (5)
1. a kind of modular general-utility test platform, including pedestal, it is characterised in that: the pedestal is equipped with drive module, oil
Cooling system module, air cooling system module, oily inflator module, air filter air inlet integration module and electric control module, the drive
Dynamic model block is equipped with several interfaces, and air filter air inlet integration module, oil cooling system module and oily inflator module are and drive module
Interface connection, air cooling system module connect with oily inflator module and oil cooling system module respectively；
The drive module includes host, gear-box and motor, and air filter air inlet integration module includes air induction hose, air inlet tee tube
And air filter, the upper end of host connect one end of air induction hose by intake valve, the other end of air induction hose connects air inlet
Tee tube, and air inlet tee tube connects air filter；
The oil inflator module includes oil gas cylinder, oil core and minimum pressure valve, and air filter is set to oil gas by support frame
The top of cylinder, oil gas cylinder are set on pedestal, and the oil core is set in oil gas cylinder, and the upper end connector of oil gas cylinder is equipped with minimum
Pressure valve；The oil cooling system module includes oil cooler, oil strainer, oil pipe and oil return pipe, one end connection of oil return pipe
The oil return opening of host, the other end connect oil cooler by oil strainer, and the other end of oil cooler connects oil gas by oil pipe
Cylinder；The air cooling system module includes aftercooler, downtake pipe and second exhaust pipe, and aftercooler passes through first exhaust
Nozzle is connect with host, and the other end of downtake pipe connects aftercooler, and oil gas cylinder is cooling after being connected by second exhaust pipe
Device.
2. a kind of modular general-utility test platform according to claim 1, it is characterised in that: the oil cooling system mould
Block further includes check valve, manual ball valve, thermostat valve, flowmeter, pressure sensor and temperature sensor, one end of the check valve
Connect flowmeter, the other end of check valve connects manual ball valve, and thermostat valve is set at the assembly of manual ball valve, pressure sensor and
Temperature sensor is distributed between oil strainer and oil cooler.
3. a kind of modular general-utility test platform according to claim 1, it is characterised in that: the oil cooling system mould
Block connects aftercooler by bleed off circuit, and oil strainer is fixed on the top of oil cooler by oil strainer seat, if drier oil
It is connected between pipe by flange seal.
4. a kind of modular general-utility test platform according to claim 1, it is characterised in that: the electric-controlled molding
Block, including power control cabinet and electric wiring, power control cabinet are fixed on pedestal, and electric appliance circuits are set in power control cabinet.
5. a kind of modular general-utility test platform according to claim 1, it is characterised in that: the aftercooler includes
Shell and tube cools down core part, cover unit, housing of cooler body component and lower shell component, and the lower end of housing of cooler body component connects
It connects in lower shell component, cover unit is stamped above housing of cooler body component, core part is set in housing of cooler body component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821374738.4U CN208950839U (en) | 2018-08-24 | 2018-08-24 | Modular general-utility test platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821374738.4U CN208950839U (en) | 2018-08-24 | 2018-08-24 | Modular general-utility test platform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208950839U true CN208950839U (en) | 2019-06-07 |
Family
ID=66735708
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821374738.4U Active CN208950839U (en) | 2018-08-24 | 2018-08-24 | Modular general-utility test platform |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208950839U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114962216A (en) * | 2022-03-30 | 2022-08-30 | 宁波鲍斯能源装备股份有限公司 | Medium-voltage machine capable of automatically controlling exhaust temperature and control method thereof |
| CN115111152A (en) * | 2022-07-05 | 2022-09-27 | 杭州久益机械股份有限公司 | Performance test bench for vehicle-mounted oil-free screw compressor |
-
2018
- 2018-08-24 CN CN201821374738.4U patent/CN208950839U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114962216A (en) * | 2022-03-30 | 2022-08-30 | 宁波鲍斯能源装备股份有限公司 | Medium-voltage machine capable of automatically controlling exhaust temperature and control method thereof |
| CN115111152A (en) * | 2022-07-05 | 2022-09-27 | 杭州久益机械股份有限公司 | Performance test bench for vehicle-mounted oil-free screw compressor |
| CN115111152B (en) * | 2022-07-05 | 2023-06-30 | 杭州久益机械股份有限公司 | Performance test bench for vehicle-mounted oil-free screw compressor |
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