CN208950589U - A kind of girder formula TBM support boots adjustment control mechanism - Google Patents
A kind of girder formula TBM support boots adjustment control mechanism Download PDFInfo
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- CN208950589U CN208950589U CN201821743242.XU CN201821743242U CN208950589U CN 208950589 U CN208950589 U CN 208950589U CN 201821743242 U CN201821743242 U CN 201821743242U CN 208950589 U CN208950589 U CN 208950589U
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- propelling cylinder
- valve group
- girder
- control
- support boots
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Abstract
The utility model discloses a kind of girder formula TBM support boots to adjust control mechanism, solves the problems, such as to generate interference between steel arch-shelf when support boots stretch out.The utility model includes propelling cylinder, girder, support boots, Solid rocket engine valve group and hydraulic system, at least two propelling cylinders are equipped at left and right sides of girder, the propelling cylinder of the same side is arranged up and down, propelling cylinder one end is connect with girder, the other end is connect with support boots, and hydraulic system is connected with propelling cylinder and Solid rocket engine valve group respectively.The utility model can be when supportting boots and steel arch-shelf generates interference, make the relative position change of support boots and steel arch-shelf by adjusting propelling cylinder, corresponding control valve group individually controls the stretching and retraction of corresponding propelling cylinder, and precise control effectively increases the construction efficiency of TBM;Ball valve has the function of position feedback, and is connected with the main PLC control system of girder formula TBM, can easily carry out opening or closing control to ball valve, swift to operate.
Description
Technical field
The utility model relates to the construction fields of girder formula TBM, particularly relate to a kind of girder formula TBM support boots adjustment control machine
Structure.
Background technique
TBM is at home and abroad widely used in long-distance hard rock constructing tunnel at present.It is quick-fried relative to traditional brill
Method construction, it is much higher using TBM construction efficiency, and the excavation and support in tunnel is assisted completing by TBM.
Girder formula TBM in the construction process, after the completion of each driving stroke, is needed by changing step for propelling cylinder
It resets, is ready work for the driving of next stroke.The work progress of girder formula TBM is broadly divided into three steps: driving, branch
It protects, change step.It wherein supporting and changes step and belongs to non-driving state, the length of time will influence whether the utilization rate of TBM, i.e. TBM
Construction efficiency.The time of supporting is affected by country rock situation, however changes step process speed then mainly by equipment itself institute
It determines.
Changing step is to reset propelling cylinder after the completion of each driving stroke, carries out standard for the driving of next stroke
Standby work.It completely changes step process and is divided into five steps: the first step, girder formula TBM rear support is stretched out, stretching ground;Second step,
Support boots recycling of the stretching on the wall of hole;Third step, support boots are moved along under the pulling force effect of propelling cylinder with saddletree, until pushing away
Oil inlet cylinder resets completely;4th step, support boots stretch out, and high pressure stretching is on the wall of hole;5th step, rear support recycling, until leaving
Ground.
Girder formula TBM change step during first, second and third, five steps, during changing step, the speed of speed completely by
The design parameter of girder formula TBM itself is determined that the influence of the factor of external environment is relatively small.But girder formula TBM changes step
The 4th step in the process, then will receive the influence of assembled steel arch-shelf.Under normal circumstances, assembled steel arch-shelf it
Between the spacing stayed, space needed for being just met for support boots.But in practice of construction, assembled steel arch-shelf spacing is had
Biggish error, or even can yet generate certain inclination.In this case, the stretching for supportting boots can be often less smooth,
Interference is generated with steel arch-shelf when i.e. support boots stretch out.Because it is larger to support boots quality itself, and is connected with propelling cylinder, so logical
External force is crossed to change support boots and the relative position of steel arch-shelf is highly difficult.
Utility model content
The utility model leads to the problem of interference between steel arch-shelf when supportting boots and stretching out, and proposes a kind of girder formula
TBM supports boots and adjusts control mechanism.
The technical solution of the utility model is achieved in that a kind of girder formula TBM support boots adjustment control mechanism, including pushes away
Oil inlet cylinder, girder, support boots, Solid rocket engine valve group and hydraulic system, the girder left and right sides are equipped at least two propelling cylinders, together
The propelling cylinder of side arranges that propelling cylinder one end is connect with girder, the other end is connect with support boots, hydraulic system and propulsion up and down
Oil cylinder is connected, and hydraulic system is connected with Solid rocket engine valve group.
The hydraulic system includes control valve group and ball valve, and control valve group is connect with propelling cylinder, propelling cylinder rod chamber
Oil pipe road and propelling cylinder rodless cavity oil pipe road be equipped with ball valve, oil pipe road is connect with Solid rocket engine valve group.
The control valve group is equipped at least two, and control valve group includes left side control valve group and right side control valve group, left side
The propelling cylinder on the connection of the propelling cylinder in control valve group and left side, right side control valve group and right side connects, and each control valve group is set
There are at least two control units, each control unit connects a propelling cylinder, and control unit uses the control of manual control mode
Device processed.
The ball valve is equipped at least eight, and girder is respectively arranged on the left side and the right side at least four ball valves, and propelling cylinder has bar
The oil pipe road of the rodless cavity on the oil pipe road and propelling cylinder of chamber is mounted on ball valve, and ball valve is filled equipped with position feedback
It sets, position feedback device is connect with the main PLC control system of girder formula TBM.
The beneficial effects of the utility model are: the utility model can pass through when supportting boots and steel arch-shelf generates interference
Propelling cylinder is adjusted to make support boots and the relative position of steel arch-shelf, tilt angle change, so that support boots be made to can adapt to
Assembled good steel arch-shelf, corresponding control valve group individually control the stretching and retraction of corresponding propelling cylinder, precise control, effectively
Improve the construction efficiency of TBM;Ball valve has the function of position feedback, and is connected with the main PLC control system of girder formula TBM,
Easily ball valve can be carried out opening or closing control, it is swift to operate;The utility model structure is simple, highly-safe, practical
Property is strong.
Detailed description of the invention
It, below will be to attached drawing needed in embodiment description in order to illustrate more clearly of the utility model embodiment
It is briefly described, it should be apparent that, the drawings in the following description are merely some embodiments of the present invention, for ability
For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached
Figure.
Fig. 1 is the structural schematic diagram that the utility model supports that boots adjust control mechanism;
Fig. 2 is the hydraulic system principle figure that the utility model supports that boots adjust control mechanism.
In figure: 10- steel arch-shelf, 11- propelling cylinder, 12- girder, 13- support boots, 100- Solid rocket engine valve group, the left side 101-
Control valve group, 121- ball valve on the right side of control valve group, 102-.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are under that premise of not paying creative labor
Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment 1, as depicted in figs. 1 and 2, Fig. 1 show girder formula TBM in the construction process, steel arch-shelf 10 and support boots
13 desired relative positions relationship, changing step process in this state can go on smoothly, and not need individually to adjust.But in reality
When construction, the position of steel arch-shelf 10 and the often straight uniform unlike shown in Fig. 1.At this point, will be with steel arch-shelf when support 13 stretching of boots
10 generate interference.
A kind of girder formula TBM support boots adjustment control mechanism, including propelling cylinder 11, girder 12, support boots 13, propulsion control valve
100 and hydraulic system are organized, is equipped at least two propelling cylinders 11, about 11 propelling cylinder of the same side at left and right sides of girder 12
Arrangement, 11 one end of propelling cylinder is connect with girder 12, the other end is connect with support boots 13, and hydraulic system is connected with propelling cylinder 11
It connects, hydraulic system is connect with Solid rocket engine valve group 100.Propelling cylinder 11 and Solid rocket engine valve group 100 are isolated by hydraulic system,
When certain side for supportting boots 13 interferes, hydraulic system controls the propelling cylinder 11 by interference side by internal regulation, by dry
The propelling cylinder 11 for relating to side can individually stretch under the control of hydraulic system, so as to adjust the position of support boots 13, make to support boots 13
It is no longer interfered between steel arch-shelf 10.
Embodiment 2, a kind of girder formula TBM support boots adjustment control mechanism, the hydraulic system includes control valve group and ball valve
121, control valve group is connect with propelling cylinder 11, oil pipe road and 11 rodless cavity of propelling cylinder of 11 rod chamber of propelling cylinder
Oil pipe road is mounted on ball valve 121, and oil pipe road is connect with Solid rocket engine valve group 100.
The control valve group is equipped at least two, and control valve group includes left side control valve group 101 and right side control valve group
102, left side control valve group 101 is connect with the propelling cylinder 11 in left side, and the propelling cylinder 11 on right side control valve group 102 and right side connects
It connects, propelling cylinder 11 individually stretches under the control of corresponding control valve group.Each control valve group is equipped at least two
A control unit, each control unit connect a propelling cylinder 11, i.e., each control unit individually controls a propelling cylinder
11。
Control unit uses manual control mode, carries out execute-in-place convenient for operator.Control valve group is mounted on distance support
The closer position of boots 13 is observed support 13 position of boots on one side to facilitate operation person, is adjusted on one side.
The ball valve 121 is equipped at least eight, and girder 12 is respectively arranged on the left side and the right side at least four ball valves 121, promotes oil
The oil pipe road of the rodless cavity on the oil pipe road and propelling cylinder 11 of the rod chamber of cylinder 11 is mounted on ball valve 121, ball valve 121
Controllable 11 oil pipe road of propelling cylinder opens or closes.
Ball valve 121 is equipped with position feedback device, and position feedback device is connect with the main PLC control system of girder formula TBM,
Automatically controlled signal can be connected to main PLC control system, participate in process control, and be connected with the host computer of girder formula TBM,
The state of the ball valve 121 can be shown on host computer.Operator detects ball valve on the master control room host computer of girder formula TBM
121 open or close state, and do chain control to program, when ball valve is in close state, driving state are forbidden to start.
Girder formula TBM supports the control method of boots adjustment control mechanism, includes the following steps:
S1, all ball valves 121 are closed, propelling cylinder 11 and Solid rocket engine valve group 100 are in the state being isolated;
S2, when certain side for supportting boots 13 interferes, the propelling cylinder 11 that side is connected will be interfered with support boots 13
The ball valve 121 connected remains turned-off, and interferes the rod chamber oil pipe road of the propelling cylinder 11 of side and the logical oil of rodless cavity
Ball valve 121 on pipeline is turned off, and is isolated by the propelling cylinder 11 of interference side with the Solid rocket engine valve group of girder formula TBM, other
Ball valve 121 is opened, other are not isolated from by the propelling cylinder 11 of interference side with Solid rocket engine valve group;
S3, it adjusts and interferes the left side control valve group 101 or right side control that the propelling cylinder 11 that side is connected is connected
Valve group 102 processed, control 11 expanding-contracting action of propelling cylinder, observation support boots 13 shift in position, until support boots 13 position adjust to
Can smooth stretching, not with steel arch-shelf 10 interfere;
After the completion of S4, adjustment, the ball valve 121 remained turned-off is opened.Adjustment is completed, and can continue girder formula TBM changes step etc.
Process.
Other structures are the same as embodiment 1.
Embodiment 3, a kind of girder formula TBM support boots adjust control mechanism, including propelling cylinder 11, girder 12, support boots 13, push away
Into control valve group 100 and hydraulic system, it is all provided at left and right sides of girder 12 there are two propelling cylinder 11, the propelling cylinder 11 of the same side
Arrangement up and down, 11 one end of propelling cylinder connect with girder 12, the other end is connect with boots 13 are supportted, hydraulic system include control valve group with
Ball valve 121, there are two control valve group is set, control valve group includes left side control valve group 101 and right side control valve group 102, left side control
Valve group 101 processed is connect with two propelling cylinders 11 in left side, and two propelling cylinders 11 on right side control valve group 102 and right side connect
It connects, each control valve group is set there are two control unit, and each control unit connects a propelling cylinder 11, i.e. four propelling cylinders
11 single movements under the control of the control unit of respective corresponding connection respectively.
Ball valve 121 is equipped with eight, the oil pipe road of the rod chamber of each propelling cylinder 11 and the rodless cavity of propelling cylinder 11
Oil pipe road be mounted on ball valve 121, ball valve 121 can control opening or closing for 11 oil pipe road of propelling cylinder.Logical oil
Pipeline is connect with Solid rocket engine valve group 100.Ball valve 121 is equipped with position feedback device, and position feedback device is with girder formula TBM's
Automatically controlled signal, can be connected to main PLC control system by the connection of main PLC control system, participate in process control, and with girder formula
The host computer of TBM is connected, and the state of the ball valve 121 can be shown on host computer.Operator is in the master control room of girder formula TBM
The state that opens or closes of ball valve 121 is detected on the machine of position, and chain control is done to program, when ball valve is in close state,
Driving state is forbidden to start.
The control method of girder formula TBM support boots adjustment control mechanism: it when certain side for supportting boots 13 interferes, needs to adjust
The propelling cylinder 11 that side is connected is interfered, by the oil pipe road on the rod chamber oil pipe road of the propelling cylinder 11 and rodless cavity
On ball valve 121 close, make by interference side propelling cylinder 11 be isolated with the Solid rocket engine valve group of girder formula TBM, adjust be somebody's turn to do
The control valve group that propelling cylinder 11 is connected, so that 11 expanding-contracting action of propelling cylinder is controlled, the shift in position of observation support boots 13, directly
To support boots 13 position adjust to can smooth stretching, not with steel arch-shelf 10 interfere until.After the completion of adjustment, opens and remain turned-off
Ball valve 121.Adjustment is completed, and can continue girder formula TBM changes the processes such as step.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection scope within.
Claims (4)
1. a kind of girder formula TBM support boots adjust control mechanism, including propelling cylinder (11), girder (12), support boots (13) and propulsion
Control valve group (100), it is characterised in that: further include hydraulic system, at least two propulsions oil is equipped at left and right sides of girder (12)
The propelling cylinder (11) of cylinder (11), the same side arranges up and down, and propelling cylinder (11) one end connect with girder (12), the other end and support
Boots (13) connection, hydraulic system are connected with propelling cylinder (11) and Solid rocket engine valve group (100) respectively.
2. girder formula TBM support boots according to claim 1 adjust control mechanism, it is characterised in that: the hydraulic system packet
Control valve group and ball valve (121) are included, control valve group is connect with propelling cylinder (11), the oil pipe road of propelling cylinder (11) rod chamber
It is equipped with ball valve (121) with the oil pipe road of propelling cylinder (11) rodless cavity, oil pipe road and Solid rocket engine valve group (100) are even
It connects.
3. girder formula TBM support boots according to claim 2 adjust control mechanism, it is characterised in that: the control valve group is set
Have at least two, control valve group includes left side control valve group (101) and right side control valve group (102), left side control valve group (101)
It is connect with the propelling cylinder (11) in left side, right side control valve group (102) is connect with the propelling cylinder (11) on right side, each control valve
Group is equipped at least two control units, and each control unit connects a propelling cylinder (11), and control unit is used and manually controlled
The control device of mode.
4. girder formula TBM support boots according to claim 2 adjust control mechanism, it is characterised in that: the ball valve (121) sets
Have at least eight, girder (12) is respectively arranged on the left side and the right side at least four ball valves (121), and the rod chamber of propelling cylinder (11) leads to
The oil pipe road of the rodless cavity of oil pipe line and propelling cylinder (11) is mounted on ball valve (121), and ball valve (121) is equipped with position
Feedback device, position feedback device are connect with the main PLC control system of girder formula TBM.
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CN201821743242.XU CN208950589U (en) | 2018-10-26 | 2018-10-26 | A kind of girder formula TBM support boots adjustment control mechanism |
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CN201821743242.XU CN208950589U (en) | 2018-10-26 | 2018-10-26 | A kind of girder formula TBM support boots adjustment control mechanism |
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CN109184722A (en) * | 2018-10-26 | 2019-01-11 | 中铁工程装备集团有限公司 | A kind of girder formula TBM support boots adjustment control mechanism and control method |
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CN109184722A (en) * | 2018-10-26 | 2019-01-11 | 中铁工程装备集团有限公司 | A kind of girder formula TBM support boots adjustment control mechanism and control method |
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