CN208940874U - A kind of fruit add-on system - Google Patents

A kind of fruit add-on system Download PDF

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Publication number
CN208940874U
CN208940874U CN201821157735.5U CN201821157735U CN208940874U CN 208940874 U CN208940874 U CN 208940874U CN 201821157735 U CN201821157735 U CN 201821157735U CN 208940874 U CN208940874 U CN 208940874U
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fruit
add
steam
module
addition
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Inventor
邱锦荣
张巧巧
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SPX Shanghai Flow Technology Co Ltd
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SPX Shanghai Flow Technology Co Ltd
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Abstract

The utility model provides a kind of fruit add-on system, has: for storing at least one fruit tank of fruit;For adding the adding module of fruit;The link block being made of pipeline and valve;Moise-heat sterilization module for high temperature sterilization;The discharge module of retentate in discharge line;And it is used for mixed uniformly dynamic mixed cell;Fruit add-on system also passes through link block and connect with filtrated air system and sterile water systems, and passes through the circulation of multiple valve transfer filtrated airs or sterile water in link block.According to the utility model, it is able to achieve the automatic operation of fruit addition, reduce manual operation, human cost is saved, operating efficiency is improved, moreover it is possible to guarantee that addition is more accurate, mixing is more evenly, and since the whole process of addition fruit is closed environment, to reduce the microbiological contamination risk of the process procedure, guarantee product quality.

Description

A kind of fruit add-on system
Technical field
The utility model relates to food production fields, and in particular, to a kind of fruit add-on system.
Background technique
Currently, the fruit of domestic fermented dairy product or jam addition mainly have following two ways.
(the first)
It is added manually to tinning manhole, according to the weight to fermented dairy product in tinning, according to presetting Adding proportion carry out proportion addition, then by being mixed to the agitating unit in tinning.This kind of addition manner has fruit While the advantages that sauce loss is small, there is a problem in that:
1, be not suitable for adding fruit in diluter fermented dairy product, fruit is easy precipitating;
2, it opens in production process to tinning manhole, outside air is easily accessible to tinning, and it is rotten to improve product microbiological contamination Risk;
3, production condition is single, and a tank fermented dairy product can only add a kind of jam;
4, it needs to weigh manually, cut packet, addition etc., needs manpower more, efficiency is lower.
(second)
It is added at the gravity tank of bottle placer, is mixed by the mixer that bottle placer carries manually.This kind adds Add mode also has many advantages, such as that jam loss is small, but there is also following problems simultaneously:
1, it be easy to cause addition uneven;
2, mixed effect is bad, be easy to cause mixing uneven;
3, it needs to weigh manually, cut packet, addition etc., needs manpower more, efficiency is lower.
Utility model content
Utility model will solve the problems, such as:
In view of the problem present on, the technical problem to be solved by the utility model is to provide a kind of additions of fruit to be System, can be automatically performed in closed system, improve addition efficiency, reduce microbiological contamination risk, improve addition accuracy.
The means solved the problems, such as:
To solve the above problems, the utility model provides a kind of fruit add-on system, have:
For storing at least one fruit tank of fruit;
For adding the adding module of fruit;
The link block being made of pipeline;
Moise-heat sterilization module for high temperature sterilization;
The discharge module of retentate in discharge line;And
For mixed uniformly dynamic mixed cell;
The fruit add-on system is also connect by the link block with filtrated air system and sterile water systems, and is led to Cross the circulation of the multiple valve transfer filtrated airs or sterile water in the link block.
According to the utility model, it is able to achieve the automatic operation of fruit addition, reduces manual operation, saves human cost, Improve operating efficiency, moreover it is possible to guarantee that addition is more accurate, mixing is more evenly, moreover it is possible to connect different fruit tanks and add a variety of fruits Or jam.And since the whole process of addition fruit is closed environment, to reduce the microbiological contamination risk of the process procedure, guarantee to produce Quality.
Also, in the utility model, it is also possible that the adding module includes: to be suspended in midair by electric block and be used to switch The fruit switching valve of different fruit tanks;It is pumped with the tank connected fruit addition of the fruit;Connect the fruit addition pump and institute State the hose of fruit switching valve;For measuring the flowmeter of the quality of added fruit.It as a result, can essence by adding module Quasi- is added to fruit in product base.
Also, in the utility model, it is also possible that fruit addition pump is in plunger pump, screw pump or impeller pump It is a kind of.Also, when fruit addition pump is plunger pump, no setting is required in the adding module flowmeter accordingly, because Plunger pump has function of measuring, repeats to measure so not needing flowmeter.
Also, in the utility model, it is also possible that the moise-heat sterilization module include steam stop, connection hose and Insulating layer.It can carry out disinfection as a result, to pipeline.
Also, in the utility model, it is also possible that the discharge module is formed as concentrating multiple discharges by a root canal road The structure of point.Multiple emission points can be concentrated in together as a result,
Also, in the utility model, it is also possible that the filtrated air system includes: the pre- mistake of air connected by pipeline Filter, air reducing valve, air fine filter and controlled valve;The filtrated air system further include: steam is reduced into disinfection The steam-water separator of moisture in the steam reducing valve and separate vapour of required steam pressure.As a result, can to fruit tank into Row back pressure and filtrated air protection.
Also, in the utility model, it is also possible that the sterile water systems include: sequentially connected tubular filter, pre- mistake Filter, fine filter, moise-heat sterilization module, and the isolation barrier outside the moise-heat sterilization module.It can obtain as a result, sterile Water, sterile water is for the water liftout at the end of producing.
Also, in the utility model, it is also possible that more set fruits add when in the presence of covering the fruit add-on system more Adding system shares a set of filtrated air system and the sterile water systems by pipeline connection.It as a result, can investment reduction Cost.
Also, in the utility model, it is also possible that the fruit add-on system is also connect with bottle placer, the dynamic mixing Unit is placed at bottle placer.Fruit and milk base-material can as a result, be uniformly mixed.
According to following specific embodiments and attached drawing is referred to, is better understood with the above content of the utility model and other Objects, features and advantages.
Detailed description of the invention
Fig. 1 is the overall structure diagram according to the fruit add-on system of one implementation form of the utility model;
Fig. 2 is the structural schematic diagram for showing the adding module in system shown in Figure 1;
Fig. 3 is the structural schematic diagram for showing the link block in system shown in Figure 1;
Fig. 4 is the structural schematic diagram for showing the moise-heat sterilization module in system shown in Figure 1;
Fig. 5 is the structural schematic diagram for showing the discharge module in system shown in Figure 1;
Fig. 6 is the structural schematic diagram for showing filtrated air system;
Fig. 7 is the structural schematic diagram for showing sterile water systems;
Fig. 8 is the module map for showing fruit add-on system shown in FIG. 1;
Symbol description:
1 fruit add-on system
2 adding modules
3 link blocks
4 moise-heat sterilization modules
5 discharge modules
6 filtrated air systems
7 sterile water systems
11 fruit tanks
12 chain blocks
21 fruit switching valves
22 fruits addition pump
23 hoses
24 flowmeters
31 valves
41 steam stops
42 connection hoses
43 insulating layers
51 pipelines
52 emission points
61 air pre cleaners
62 air reducing valves
63 air fine filters
64 controlled valves
65 steam reducing valves
66 steam-water separators
67 steam reducing valves
71 tubular filters
72 prefilters
73 fine filters
74 moise-heat sterilization modules
75 isolation barriers.
Specific embodiment
The utility model is further illustrated below in conjunction with attached drawing and following embodiments, it should be appreciated that attached drawing and following implementations Mode is merely to illustrate the utility model, rather than limits the utility model.
Fig. 1 is the structural schematic diagram according to the fruit add-on system 1 of one implementation form of the utility model.As shown in Figure 1, this The fruit add-on system 1 of implementation form has: at least one fruit tank 11, the chain block for smoothly promoting decline weight 12, for add the adding module 2 of fruit, link block 3, the moise-heat sterilization module 4 that product is sterilized, in discharge line The discharge module 5 of retentate and be used for mixed uniformly dynamic mixed cell (illustration omitted).In addition, fruit add-on system 1 It can be also equipped with filtrated air system 6 and sterile water systems 7, which is mainly used for providing clean environment for fruit add-on system, Specific structure is aftermentioned.
Fig. 2 is the structural schematic diagram for showing the adding module 2 in system shown in Figure 1.As shown in Fig. 2, adding module 2 is wrapped Include: suspending in midair by electric block and be used to switch the fruit switching valve 21 of different fruit tanks 11;The fruit being connect with fruit tank 11 Grain addition pump 22;Connect the hose 23 of fruit addition pump 22 with fruit switching valve 21;For measuring the quality of added fruit Flowmeter 24.
In the utility model, fruit addition pump 22 can be selected according to the characteristic of fruit, for example, can be plunger pump, Screw pump or impeller pump.In addition, if not needing setting flowmeter then when fruit addition pump 22 is the plunger pump of metering pump etc. 24。
Fig. 3 is the structural schematic diagram for showing the link block 3 in system shown in Figure 1.Link block 3 is used for 1 institute of connection figure Fruit add-on system 1, filtrated air system 6 shown in fig. 6 and the sterile water systems shown in Fig. 77 shown pass through multiple valves The circulation of filtrated air or sterile water in fruit add-on system 1 is realized in the switching of door 31, reaches filtrated air protection, or The clean of person's sterile water liftout requires.
Fig. 4 is the structural schematic diagram for showing the moise-heat sterilization module 4 in system shown in Figure 1.Specifically, moise-heat sterilization module 4 include: steam stop 41, connection hose 42 and insulating layer 43.Wherein, insulating layer 43 invests on pipeline, for completely cutting off heat Amount, it is energy saving.
Fig. 5 is the structural schematic diagram for showing the discharge module 5 in system shown in Figure 1.Discharge module 5 is formed as by one Pipeline 51 concentrates in together multiple emission points 52, and carries out the structure of sewage discharge.
Fig. 6 is the structural schematic diagram for showing filtrated air system 6.As shown in fig. 6, filtrated air system 6 includes: that air is pre- Filter 61, air reducing valve 62, air fine filter 63 and controlled valve 64.Source air is depressurized to by air reducing valve 62 Pressure required for filtrated air point of use.Air pre cleaner 61 and air fine filter 63 are used to prepare filtrated air.Nothing Bacterium air system 6 is filtered by the compressed air that pipeline connects offer (not shown) to air compressor machine, reaches clean requirement. In addition, filtrated air system 6 further include: steam reducing valve 65, steam-water separator 66 and steam reducing valve 67.Steam reducing valve Source steam is reduced to steam pressure required for disinfection by 65.Steam-water separator 66 is for the moisture in separate vapour.It is flowed with this The steam that logical boiler (not shown) comes.In other words, it can produce by the filtrated air system 6 and the filtrated air and clean of circulating Net steam.The filtrated air handled well through filtrated air system 6 circulates in fruit add-on system 1, and clean steam for pair Filtrated air system carries out disinfection, while can carry out disinfection to fruit add-on system pipeline.
Fig. 7 is the structural schematic diagram for showing sterile water systems 7.As shown in fig. 7, being used to prepare the sterile water systems of sterile water 7 include: tubular filter 71, prefilter 72, fine filter 73, moise-heat sterilization module 74 and isolation barrier 75.Moise-heat sterilization mould Block 74 is for sterilizing to pipeline.Isolation barrier 75 prevents operator from touching high temperature steam pipeline.Specifically, pure water is first Coarse filtration is carried out by tubular filter 71, is filtered subsequently into prefilter 72, fine filter 73 is eventually passed through and retains institute There is bacterium, obtained sterile water is used for the liftout of fruit add-on system.Filter and pipeline in sterile water systems 7 need regular It is carried out disinfection by moise-heat sterilization module 74.In addition, more set fruit add-on systems 1 can when there is more set fruit add-on systems 1 A set of filtrated air system 6 and sterile water systems 7 are shared by pipeline connection.
Fig. 8 is the module map for showing fruit add-on system 1 shown in FIG. 1.Specifically, adding module 2 and base-material pipeline phase Even, and by hose it is connected with link block 3, is the main body of fruit add-on system.Link block 3 is located at 11 front end of fruit tank, It can be connected by switching valve 21 with fruit tank 11, and be connected with filtrated air system 6 and sterile water systems 7.Moise-heat sterilization mould Block 4 is between fruit tank 11, for connecting the filtrated air generated in system and clean steam.Module 5 is discharged to be located at entirely The bottom of system, for the emission point 52 in central system.
In addition, fruit add-on system 1 is also equipped with dynamic mixed cell, can suitably place according to actual needs, this implementation In form, bottle placer is connect with fruit add-on system 1, and dynamic mixed cell is placed at bottle placer, but not limited to this.
Below in conjunction with the workflow of the fruit add-on system 1 of Detailed description of the invention the utility model.
Before fruit addition, the clean steam generated using filtrated air system 6 and sterile water systems 7 is to fruit add-on system 1 interface carries out disinfection.Specifically, first confirming the pipeline connection of fruit add-on system 1, pass through button etc. after the completion of confirmation to fruit Control centre's (illustration omitted) of grain add-on system 1 issues disinfection request, and control centre starts disinfectant program, thus filtrated air The steam that system 6 generates carries out disinfection to system pipeline, air fine filter 63 and compressed air pipe.More specifically, right Compressed air pipe carries out natural drainage to empty the hydrops in pipeline, and specific emptying time can be determined according to field conditions, and It is not particularly limited.After hydrops emptying in compressed air pipe, compressed air pipe is purged using compressed air, is purged After the completion, then clean steam enters compressed air pipe, and circulation has steam and then heats up in pipeline, when temperature reaches sterilization temperature After degree, pass through the PLC(Programmable Logic Controller of automatic control;Programmable logic controller (PLC)) start timing, In timing course, if temperature is down to invalid temperature, then restart timing;After the completion of timing, pipeline is carried out to be cooled to setting Temperature.So far, disinfection terminates.
When fruit is added, that is, when being produced after sterilizing, the pipeline of first scene confirmation fruit add-on system 1 connects at this time It connects, disinfection request, control centre's starting production is issued to the control centre of fruit add-on system 1 by button etc. after the completion of confirmation Program.In production process, positive pressure protection is carried out to fruit tank 11 using compressed air, the pressure of compressed air may be, for example, 2bar, but not limited to this, it can be changed according to specific requirements.After the completion of the fruit addition in a tank, fruit switching valve can be passed through 21, which switch to another tank, continues to produce.Further, since fruit tank 11 is closed container, fruit does not go out in the case where negative pressure Material, could discharge after needing filtrated air back pressure, therefore be carried out in production to fruit tank 11 by filtrated air filtration system 6 Back pressure (i.e., positive pressure).
After fruit addition, that is, at the end of producing, it should carry out disinfection.Water is carried out using sterile water prepared by sterile water systems 7 Push away fruit, i.e. water liftout.Wherein, water liftout refers to that production is finished material is ejected use with water, and material top water is to use object before production Material ejects the water that cleaning remains in pipeline.Specifically, water is by filtering impurity, the ion etc. that remove in pure water, thus full Sufficient sterile water requirement.When using sterile water systems 7 for the first time, the solenoid valve that should be first passed through on sterile water systems 7 is exhausted.
And before disinfection after production, it first passes through exhaust unit 5 and empties pipeline naturally, open the valve of each emission point Door waits about 1 minute to natural emptying, but the waiting time is without being limited thereto.Then dried up using compressed air, time of drying according to It is adjusted according to field adjustable situation.Heating disinfection is finally carried out, fine filter 73 is sterilized, opens simultaneously drainage point valve Then door again sterilizes pipeline.In this implementation form, sterile water systems 7 are connected to the pipe of one or more sets fruit add-on systems 1 In road, infield can all be equipped with a drain valve (being not specifically illustrated).Also, not limiting and being sterilized to pipeline in this implementation form Sequencing, can freely be determined according to field pipes length situation.
When the temperature that temperature sensors all on filter and pipeline or monitor detect be higher than 115 DEG C when, program into Enter to sterilize timing.In disinfecting process, if sterilization temperature is lower than invalid temperature, reclocking is needed.After sterilization, first natural cooling, then Small flow is cooling, is passed through a small amount of water when filter core temperature is less than 85 DEG C, until temperature is less than 50 DEG C or less than 40 DEG C.This is practical new In type, actual temp numerical value is without being limited thereto, changes.And after water liftout, entire fruit add-on system 1 can carry out it is complete from Dynamic CIP cleans (Clean In Place;Situ cleaning) and disinfection with hot water, guarantee to control microorganism without dead angle.
The fruit add-on system 1 of the utility model be applicable in but be not limited only to fruit, jam automatic on-line addition, to On-line automatic addition is carried out in pipeline between tinning and bottle placer, passes through the accurate meter of the metering devices such as constant displacement pump or flowmeter Amount carries out equal proportion addition according to the flow of fermented dairy product, is uniformly mixed after addition by online dynamic mixer, to mention High addition is accurate.Therefore, add with existing, the main fruit for isolating a relatively hygienic addition environment using dirt stream cover Processing skill is compared, the entire adding procedure closing of fruit add-on system 1 of the invention, to reduce microbiological contamination risk.
In addition, the fruit add-on system 1 of the utility model also has the following beneficial effects:
1, the automatic operation of fruit addition is realized, to reduce manual operation, saves human cost, improves operation effect Rate;
2, adding the whole process of fruit is closed environment, and entire fruit add-on system 1 can carry out CIP cleaning, and steam disappears Poison guarantees product quality to reduce the microbiological contamination risk of the process procedure;
3, addition is more accurate, and mixing more evenly, further increases product quality;
4, the fermented dairy product of same base-material can easily add different fruits by the fruit add-on system 1, from And realize the diversification of product special flavour.
Above specific embodiment has carried out further in detail the purpose of this utility model, technical scheme and beneficial effects It describes in detail bright, it should be appreciated that the above is only a kind of specific embodiments of the utility model, however it is not limited to which this is practical new The protection scope of type, under the objective for the essential characteristic for not departing from the utility model, the utility model can be presented as diversified forms, Therefore the implementation form in the utility model is to be illustrative rather than definitive thereof, since the scope of the utility model is limited by claim Determine rather than limited by specification, and falls in the institute in the full scope of equivalents of the range that claim defines or the range that it is defined It changes and is understood to be included in the claims.Within the spirit and principle of the utility model, it is made Any modification, equivalent substitution, improvement and etc. should be included within the scope of protection of this utility model.

Claims (10)

1. a kind of fruit add-on system, which is characterized in that have:
For storing at least one fruit tank of fruit;
For adding the adding module of fruit;
The link block being made of pipeline and valve;
Moise-heat sterilization module for high temperature sterilization;
The discharge module of retentate in discharge line;And
For mixed uniformly dynamic mixed cell;
The fruit add-on system is also connect by the link block with filtrated air system and sterile water systems, and passes through institute State the circulation of the multiple valve transfer filtrated airs or sterile water in link block.
2. fruit add-on system according to claim 1, which is characterized in that
The adding module includes:
Suspend and be used to switch the fruit switching valve of different fruit tanks in midair by electric block;
It is pumped with the tank connected fruit addition of the fruit;
Connect the hose of fruit the addition pump and the fruit switching valve;
For measuring the flowmeter of the quality of added fruit.
3. fruit add-on system according to claim 2, which is characterized in that
The fruit addition pump is one of plunger pump, screw pump or impeller pump.
4. fruit add-on system according to claim 3, which is characterized in that
When fruit addition pump is plunger pump, no setting is required in the adding module flowmeter.
5. fruit add-on system according to claim 1, which is characterized in that
The moise-heat sterilization module includes steam stop, connection hose and insulating layer.
6. fruit add-on system according to claim 1, which is characterized in that
The discharge module is formed as the structure that multiple emission points are concentrated by a root canal road.
7. fruit add-on system according to claim 1, which is characterized in that
The filtrated air system include: by pipeline connect air pre cleaner, air reducing valve, air fine filter and Controlled valve;
The filtrated air system further include: steam is reduced to steam reducing valve and the separation of steam pressure required for sterilizing The steam-water separator of moisture in steam.
8. fruit add-on system according to claim 1, which is characterized in that
The sterile water systems include: sequentially connected tubular filter, prefilter, fine filter, moise-heat sterilization module, and Isolation barrier outside the moise-heat sterilization module.
9. fruit add-on system according to claim 1, which is characterized in that
When in the presence of covering the fruit add-on system, which shares a set of institute by pipeline connection more State filtrated air system and the sterile water systems.
10. fruit add-on system according to claim 1, which is characterized in that
The fruit add-on system is also connect with bottle placer, and the dynamic mixed cell is placed at bottle placer.
CN201821157735.5U 2018-07-20 2018-07-20 A kind of fruit add-on system Active CN208940874U (en)

Priority Applications (1)

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CN201821157735.5U CN208940874U (en) 2018-07-20 2018-07-20 A kind of fruit add-on system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821157735.5U CN208940874U (en) 2018-07-20 2018-07-20 A kind of fruit add-on system

Publications (1)

Publication Number Publication Date
CN208940874U true CN208940874U (en) 2019-06-07

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Application Number Title Priority Date Filing Date
CN201821157735.5U Active CN208940874U (en) 2018-07-20 2018-07-20 A kind of fruit add-on system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115367171A (en) * 2022-09-08 2022-11-22 山西九牛牧业股份有限公司 Prefabricated cup fruit grain adds equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115367171A (en) * 2022-09-08 2022-11-22 山西九牛牧业股份有限公司 Prefabricated cup fruit grain adds equipment

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