CN208940008U - A kind of production of enamel wire monitor - Google Patents

A kind of production of enamel wire monitor Download PDF

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Publication number
CN208940008U
CN208940008U CN201821952136.2U CN201821952136U CN208940008U CN 208940008 U CN208940008 U CN 208940008U CN 201821952136 U CN201821952136 U CN 201821952136U CN 208940008 U CN208940008 U CN 208940008U
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China
Prior art keywords
production
enamel wire
wire monitor
chip
connect
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CN201821952136.2U
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Chinese (zh)
Inventor
钟造胜
李刚
邱明海
李大成
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Foshan Polytechnic
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Foshan Polytechnic
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Priority to CN201821952136.2U priority Critical patent/CN208940008U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02DCLIMATE CHANGE MITIGATION TECHNOLOGIES IN INFORMATION AND COMMUNICATION TECHNOLOGIES [ICT], I.E. INFORMATION AND COMMUNICATION TECHNOLOGIES AIMING AT THE REDUCTION OF THEIR OWN ENERGY USE
    • Y02D30/00Reducing energy consumption in communication networks
    • Y02D30/70Reducing energy consumption in communication networks in wireless communication networks

Abstract

The utility model discloses a kind of production of enamel wire monitor, it is characterized in that, it include: shell, it is mounted on the intracorporal circuit board of the shell, and it is mounted on chip, rechargable power supplies, charging interface, sensor interface and signal output module on the circuit board, the rechargable power supplies connect with the chip and power for it, the charging interface is connect with the rechargable power supplies, the sensor interface is connect, for receiving monitoring signal with the chip, and the signal output module connect with the chip, is used to output monitoring information.In use, need to only be installed to production monitoring device at the corresponding driven guide wheel of enameled wire production line, structure is simple, easy to install and use.Meanwhile using low-power chip and it being built-in with rechargeable battery, it may be implemented to exempt from cloth power supply line.

Description

A kind of production of enamel wire monitor
Technical field
The utility model relates to the production monitoring technical field of enameled wire more particularly to a kind of production of enamel wire monitors.
Background technique
Enameled wire is an important species of winding wire, is made of conductor and insulating layer two, after the annealed softening of bare wire, Using multiple japanning, bakes, be the main raw material(s) of the products such as motor, electric appliance and household electrical appliance.With industrial electrical equipment, The application of household electrical appliance, telecommunication, the rapid development of electronic product, enameled wire is also more and more wide.Consequent is to enamel-cover More stringent requirements are proposed for production technology, the production equipment of line.Under the epoch overall situation of current industry 4.0, to traditional list The upgrading of machine enameled wire production line equipment is allowed to incorporate the cloud platform of enterprise, the manager of enterprise is allowed clearly to grasp scene Product yield is produced, so that optimizing business administration and reasonable arrangement production is trend of the times.
Utility model content
That the purpose of this utility model is to provide a kind of structures is simple, easy to install and use, convenient for the enamel-cover of data acquisition Line production monitoring device.
To achieve the above objectives, the utility model adopts the following technical solution.
A kind of production of enamel wire monitor characterized by comprising shell is mounted on the intracorporal circuit board of the shell, with And it is mounted on chip, rechargable power supplies, charging interface, sensor interface and signal output module on the circuit board, it is described Rechargable power supplies connect with the chip and power for it, and the charging interface is connect with the rechargable power supplies, the sensor Interface is connect, for receiving monitoring signal with the chip, and the signal output module connect with the chip, supervises for exporting Control information.
As a further illustration of the above scheme, the shell includes the upper shell and bottom shell fitted together, it is described Circuit board is mounted on the shell of bottom, and washer is equipped between the circuit board and the bottom shell.
As a further illustration of the above scheme, being provided in the bottom shell for installing fixed entire production of enamel wire The waist type groove of monitor.
Power interface is connect with the chip as a further illustration of the above scheme, being provided on the circuit board.
As a further illustration of the above scheme, the signal output module is RS232 interface and/or serial ports wireless transparent transmission Module.
As a further illustration of the above scheme, being provided with the entire production of enamel wire monitor of control on the circuit board The toggle switch started or stoped.
As a further illustration of the above scheme, being provided with the LED light of display working condition on the circuit board.
As a further illustration of the above scheme, the production of enamel wire monitor is led with driven on enameled wire production line The corresponding installation of wheel, is connected with dc generator and rotation detection module, the charging interface in the shaft of the driven guide wheel It is connect respectively with the dc generator and the rotation detection module with the sensor interface.
As a further illustration of the above scheme, the production of enamel wire monitor is connect with host controller, it is described on Level controller accesses enterprise's cloud platform.
As a further illustration of the above scheme, the host controller includes: host computer computer, industry control touch screen, PLC One or more of.
The beneficial effects of the utility model are:
One, sensor data interface and signal output module are set on circuit boards, in use, only need to be by production monitoring device It is installed at the corresponding driven guide wheel of enameled wire production line, structure is simple, easy to install and use.Simultaneously as being built-in with Rechargeable battery may be implemented to exempt from cloth power supply line.
Two, by setting wireless transparent transmission module and RS232 interface, not only make production monitoring device band wireless communication functions, It may be implemented to exempt from cloth communication line;But also can be different according to demand, system program downloading, parameter are carried out by RS232 interface Debugging and building wireline communication network.
Three, operation control is carried out using low-power chip, the electric energy loss in operational process is reduced, in normal course of operation In, production monitoring device is run as slave station, and the transmission of data needs the request of main website, greatly reduces communication module energy consumption;In addition, When sensor interface does not have input signal within the set time, carried out according to the production time of setting section into Low-power-consumptiodormancy dormancy rank Section;It is low in energy consumption, power consumption demand can be met using direct current generator and rechargeable battery.
Detailed description of the invention
Fig. 1 show production of enamel wire monitor structural exploded view provided by the utility model.
Fig. 2 show the structural schematic diagram of circuit board.
Fig. 3 show production of enamel wire supervisor applications schematic diagram provided by the utility model.
Fig. 4 show production of enamel wire monitor another application schematic diagram provided by the utility model.
Description of symbols:
1: upper shell, 2: self-tapping screw, 3: core circuit plate, 4: washer, 5: bottom shell.
3-1: circuit substrate, 3-2: charging interface, 3-3: sensor interface, 3-4: power interface, 3-5:RS232 interface, 3-6: Li-Ion rechargeable battery, 3-7: serial ports wireless transparent transmission module, 3-8: toggle switch, 3-9:LED indicator light.
10: production of enamel wire monitor, 20: driven guide wheel, 30: host controller, 40: dc generator, 50: rotation inspection Survey module.
Specific embodiment
In the description of the present invention, it should be noted that for the noun of locality, if any term " center ", " transverse direction ", " longitudinal direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The indicating positions such as "bottom", "inner", "outside", " clockwise ", " counterclockwise " and positional relationship are orientation based on the figure or position Relationship is set, narration the utility model is merely for convenience of and simplifies description, rather than the device or element of indication or suggestion meaning It must have a particular orientation, constructed and operated with particular orientation, should not be understood as the specific protection model for limiting the utility model It encloses.
In addition, being used for description purposes only if any term " first ", " second ", it is not understood to indicate or imply relatively heavy The property wanted or the quantity for implicitly indicating technical characteristic." first " is defined as a result, " second " feature can be expressed or implicit include One or more this feature, in the utility model description, " at least " is meant that one or more, unless otherwise bright It is really specific to limit.
In the present invention, except as otherwise clear stipulaties and restriction, if any term " assembling ", " connected ", " connection " term It should go to understand as broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It is also possible to machine Tool connection;It can be directly connected, be also possible to be connected by intermediary, can be and be connected inside two elements.For For those of ordinary skill in the art, can understand as the case may be above-mentioned term in the present invention specifically contain Justice.
In utility model, unless otherwise specified and limited, fisrt feature second feature "upper" or "lower" can be with It is directly contacted including the first and second features, also may include that fisrt feature and second feature are not direct contacts but pass through it Between other characterisation contact.Moreover, fisrt feature second feature " on ", " under " and " above " include fisrt feature It right above second feature and oblique upper, or is only to indicate that first feature horizontal height is higher than the height of second feature.First Feature second feature " on ", " under " and " below " include that fisrt feature is directly under or diagonally below the second feature, or only Only indicate that first feature horizontal height is lower than second feature.
Below with reference to the attached drawing of specification, specific embodiment of the present utility model is further described, makes this reality With novel technical solution and its benefits are clearer.It is exemplary for describing embodiment below with reference to attached drawing , it is intended to it explains the utility model, and should not be understood as limiting the present invention.
Embodiment one
As shown in Figure 1, a kind of production of enamel wire monitor, comprising: upper shell 1, self-tapping screw 2, core circuit plate 3, pad 4, bottom shell 5 are enclosed, wherein the washer 4 is placed between core circuit plate 3 and bottom shell 5, cooperate self-tapping screw 2 by core circuit Plate 3 is mounted on bottom shell 5, and upper shell 1 is coupled with bottom shell 5 by buckle.
As shown in Fig. 2, the core circuit plate 3 includes: circuit substrate 3-1, the charging that is mounted on circuit substrate 3-1 Mouth 3-2, sensor interface 3-3, power interface 3-4, RS232 interface 3-5, Li-Ion rechargeable battery 3-6, serial ports wireless transparent transmission mould Block 3-7, toggle switch 3-8, LED light 3-9 and chip, the charging interface 3-2 can be to Li-Ion rechargeable battery 3-6 It charges;The sensor interface 3-3, for acquiring monitoring data, e.g., enameled wire yield data;The power interface 3- 4, wiring is powered in battery electricity shortage or selection power supply line power supply;RS232 interface 3-5, for carrying out system program Downloading, parameter testing and building wireline communication network;Li-Ion rechargeable battery 3-6, it is ensured that connect in equipment without outside It is worked normally when electric, is the power supply of the devices such as serial ports wireless transparent transmission module 3-7, LED light 3-9 and chip;Serial ports wireless transparent transmission Module 3-7 realizes the wireless communication functions of data for carrying out the transmission of data;Toggle switch 3-8, for starting or stoping The present apparatus;LED light 3-9 reacts the operating status of the present apparatus in such a way that LED is shown.As for each on core circuit plate Connection circuit between part is routine techniques, and specific circuit diagram of no longer illustrating here is illustrated.
By the way that serial ports wireless transparent transmission module 3-7 is arranged, the transmission of data can be carried out by the module, realizes the nothing of data Line transmission, has the function of exempting to connect communication line.Serial ports wireless transparent transmission module is Wireless data transmission module mature on the market, is adopted With half duplex communication, strong antijamming capability.Work is in 2.4GHz ISM band, using without application.Long transmission distance, open ground Up to 100 meters or more under noiseless situation.ISM band (IndustrialScientificMedical Band), the Chinese meaning It is respectively (Medical) of industrial (Industrial), (Scientific) of science and medicine, therefore ISM as its name suggests Frequency range is exactly that various countries move out that a certain section of frequency range is mainly open to be used to industry, science and medical facility.It is not necessarily to using these frequency ranges Licensing or expense, it is only necessary in accordance with certain transmission power (generally below 1W), and other frequency ranges not interfered ?.In other embodiments, other signal output modules such as WiFi module, bluetooth module can be used also to replace serial ports wireless Transparent transmission module and RS232 interface, are not limited to the present embodiment.
As shown in connection with fig. 3, in use, the production of enamel wire monitor 10 and the driven guide wheel 20 on enameled wire production line Corresponding installation, and connect with host controller 30.It is connected with dc generator 40 in the shaft of the driven guide wheel 20 and turns Dynamic detection module 50, the charging interface 3-2 are electrically connected with the dc generator 40, the sensor interface 3-3 with it is described It rotates detection module 50 to connect, acquisition is believed with A/B two-phase orthogonal increment code device signal, single-phase code device signal isopulse number Number be output form enameled wire yield data.The host controller includes: host computer computer, industry control touch screen, PLC etc., The host controller accesses enterprise's cloud platform.By wireless saturating between the host controller 30 and the production monitoring device 10 Transmission module is wirelessly connected.
In actual work, production of enamel wire monitor is fixed in equipment by the waist type groove on the shell of bottom, is passed through Toggle switch starts or stops production of enamel wire monitor, and the fortune of production of enamel wire monitor is reacted in such a way that LED is shown Row state.In process of production, production shift, operator, product type data, the enamel-cover are set using host controller Line production monitoring device to production shift, operator, product type, yield data, production total time, during normal production between, therefore Barrier dwell time is counted and is recorded preservation, and the host controller passes through Modbus rtu protocol access, calling, preservation institute It states the data of production of enamel wire monitor storage and is synchronized to enterprise's cloud platform, pass through the manager of enterprise can outside enterprise Computer customer side or cell phone application grasp the creation data of enterprise in real time.
A kind of production of enamel wire data monitor provided in this embodiment has the following characteristics that 1) setting passes on circuit boards Sensor data-interface and signal output module, in use, production monitoring device need to be only installed to enameled wire production line it is corresponding from At dynamic guide wheel, structure is simple, easy to install and use.Simultaneously as being built-in with rechargeable battery, may be implemented to exempt from cloth power supply Line.2) by setting wireless transparent transmission module, so that production monitoring device band wireless communication functions, may be implemented to exempt from cloth communication line.3) Using open Modbus rtu agreement, it can quickly be matched with the equipment of compatible protocol, reduce engineers and technicians The amount of labour reduce entire project development period.4) operation control is carried out using low-power chip, reduces the electricity in operational process It can be lost, in normal course of operation, production monitoring device is run as slave station, and the transmission of data needs the request of main website, significantly Reduce communication module energy consumption;In addition, when sensor interface does not have input signal within the set time, when according to the production of setting Between section carry out into the Low-power-consumptiodormancy dormancy stage;It is low in energy consumption, power consumption demand can be met using direct current generator and rechargeable battery.
Embodiment two
A kind of production of enamel wire monitor provided in this embodiment, structure and embodiment one are almost the same, and difference is, Wired connection is carried out by RS232 interface between the host controller 30 and the production monitoring device 10.
From the foregoing description of structures and principles it should be understood by those skilled in the art that, the utility model It is not limited to above-mentioned specific embodiment, it is equal using the improvement of techniques well known and substitution on the basis of the utility model The protection scope of the utility model is fallen in, the protection scope of the utility model should be limited by each claim and its equivalent It.The part not illustrated in specific embodiment is the prior art or common knowledge.

Claims (10)

1. a kind of production of enamel wire monitor characterized by comprising shell is mounted on the intracorporal circuit board of the shell, and Chip, rechargable power supplies, charging interface, sensor interface and the signal output module being mounted on the circuit board, it is described can Charge power supply connect with the chip and powers for it, and the charging interface is connect with the rechargable power supplies, and the sensor connects Mouth is connect, for receiving monitoring signal with the chip, and the signal output module connect with the chip, is used to output monitoring Information.
2. a kind of production of enamel wire monitor according to claim 1, which is characterized in that the shell includes being assembled in one The upper shell and bottom shell risen, the circuit board are mounted on the shell of bottom, are equipped between the circuit board and the bottom shell Washer.
3. a kind of production of enamel wire monitor according to claim 2, which is characterized in that be arranged in the bottom shell useful To install the waist type groove of fixed entire production of enamel wire monitor.
4. a kind of production of enamel wire monitor according to claim 1, which is characterized in that be provided on the circuit board Power interface is connect with the chip.
5. a kind of production of enamel wire monitor according to claim 1, which is characterized in that the signal output module is RS232 interface and/or serial ports wireless transparent transmission module.
6. a kind of production of enamel wire monitor according to claim 1, which is characterized in that be provided on the circuit board Control the toggle switch that entire production of enamel wire monitor starts or stops.
7. a kind of production of enamel wire monitor according to claim 1, which is characterized in that be provided on the circuit board The LED light of display working condition.
8. a kind of production of enamel wire monitor according to claim 1, which is characterized in that the production of enamel wire monitor Installation corresponding with the driven guide wheel on enameled wire production line is connected with dc generator and is turned in the shaft of the driven guide wheel Dynamic detection module, the charging interface and the sensor interface respectively with the dc generator and the rotation detection module Connection.
9. a kind of production of enamel wire monitor according to claim 1, which is characterized in that the production of enamel wire monitor It is connect with host controller, the host controller accesses enterprise's cloud platform.
10. a kind of production of enamel wire monitor according to claim 9, which is characterized in that the host controller includes: One or more of host computer computer, industry control touch screen, PLC.
CN201821952136.2U 2018-11-26 2018-11-26 A kind of production of enamel wire monitor Active CN208940008U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821952136.2U CN208940008U (en) 2018-11-26 2018-11-26 A kind of production of enamel wire monitor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821952136.2U CN208940008U (en) 2018-11-26 2018-11-26 A kind of production of enamel wire monitor

Publications (1)

Publication Number Publication Date
CN208940008U true CN208940008U (en) 2019-06-04

Family

ID=66728092

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821952136.2U Active CN208940008U (en) 2018-11-26 2018-11-26 A kind of production of enamel wire monitor

Country Status (1)

Country Link
CN (1) CN208940008U (en)

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