CN208933790U - A kind of supply system of gathering materials of continuous asphalt mixing plant - Google Patents
A kind of supply system of gathering materials of continuous asphalt mixing plant Download PDFInfo
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- CN208933790U CN208933790U CN201821535071.1U CN201821535071U CN208933790U CN 208933790 U CN208933790 U CN 208933790U CN 201821535071 U CN201821535071 U CN 201821535071U CN 208933790 U CN208933790 U CN 208933790U
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Abstract
A kind of supply system of gathering materials of continuous asphalt mixing plant, first 3D profile acquisition module acquires the outline data to gather materials on the second belt conveyor in real time and feeds back to control device, control device obtains the actual particle size distribution parameter to gather materials according to outline data, actual particle size distribution parameter is compared with predetermined size distribution parameter again, when actual particle size distribution parameter is more than the error amount that predetermined size distribution parameter allows, control material jaw opening and/or the belt conveyor revolving speed of each collecting bin then to modify the gradation gathered materials, gather materials when being mixed into the second partial size in the first partial size collecting bin, and second partial size gather materials accounting more than certain value, the second belt conveyor for then controlling the first partial size collecting bin improves revolving speed or increases material jaw opening, second belt conveyor of the second partial size collecting bin reduces revolving speed or reduces bin gate and opens Degree.
Description
Technical field
The utility model relates to a kind of supply systems of gathering materials of continuous asphalt mixing plant.
Background technique
Conveying of gathering materials in continuous asphalt mixing plant is conveyed using continous way measures feed mode, continuously
Formula and intermittent maximum difference are that continous way is not gathered materials and sieve link, store link without hot material, into a mixing bowl it
It is preceding do not gather materials intermittently measure link, the previous method for controlling aggregate grading by vibrating screen is mixed in continous way continuous asphalt
It is already unworkable for closing material mixing plant.In addition because measuring link without gathering materials into the interval before a mixing bowl, pitch
Gather materials needed for mixture and has stringent gradation requirement, it is all in continuous asphalt mixing plant at present to gather materials
By the supply system continuous metering that gathers materials, it is continuously conveyed and is stirred into a mixing bowl.
At present using weighing sensor is added on belt feeder in continuous mixing equipment, by incuding belt conveyor
The weight of material of top realizes metering to measure weight of gathering materials, and the problem of thus bringing is that measuring accuracy is low, can not Accurate Calibration,
(the other vibrations of the vibration of such as belt feeder itself) are interfered vulnerable to extraneous factor, mechanism is complicated, it is difficult to safeguard.Even if weighing
Sensor measures accurate enough, conventionally employed frictional belt feeder driving method enough, certainly exist decelerating motor revolving speed with
Apart from asynchrony phenomenon (belt skidding opposite with roller is driven causes to lose step), direct result caused in this way is exactly belt movement
Even if preceding working procedure metering is very accurate, it can actually convey and already be changed into gathering materials in a mixing bowl, directly be led
The mixture stirred out has been caused Gradation deviation occur.
Even if weight metering method of in addition gathering materials may be implemented continous way and measure conveying roughly, but weighing belt can not determine
Whether the aggregate size gradation for measuring conveying is qualified or what particle size range size grading is in.And between each collecting bin
Often there is the case where mixed storehouse, gathers materials at present using artificial irregular sample detection in conveying metering process, time-consuming, work
Make low efficiency, can not meet actual demand.
Utility model content
The purpose of this utility model is that in view of the deficiencies of the prior art, gathering materials for aggregate grading can be accurately controlled by providing one kind
Supply system.
The purpose of this utility model is realized by following technical solution:
A kind of supply system of gathering materials of continuous asphalt mixing plant, it is characterised in that: including multiple collecting bins,
Control device and the first belt conveyor, multiple collecting bins arrange along the first belt conveyor length direction and can be to the first belts
Conveyer dispensing is gathered materials, and collecting bin includes warehouse, Bin-gate device, the second belt conveyor, the first 3D profile acquisition module, and second
The revolving speed of belt conveyor is adjustable, and warehouse bottom is provided with by the closed discharge port of the belt of the second belt conveyor, warehouse side
Face is provided with discharge port, and discharge port is provided with Bin-gate device, and Bin-gate device has and can move with respect to the belt of the second belt conveyor
Dynamic bin gate, constitutes tapping channel between bin gate lower edge and the belt of the second belt conveyor, the first 3D profile acquisition module is used
In acquiring the outline data to gather materials on the second belt conveyor, control device is adopted with the first 3D profile of each collecting bin respectively
Collect module, Bin-gate device and the connection of the second belt conveyor, can gather materials according to the various outline data coordinated controls gathered materials are each
The material jaw opening in storehouse and/or the second belt conveyor revolving speed.
The control device includes analysis and processing module and PLC control module, at the first 3D profile acquisition module and analysis
Module connection is managed, PLC control module is connect with Bin-gate device and the second belt conveyor, and analysis and processing module can analyze processing wheel
Wide data obtain actual particle size distribution parameter and are compared with predetermined size distribution parameter, and comparison result is fed back to PLC
Control module, PLC control module control the working condition of Bin-gate device and the second belt conveyor according to comparison result.
The Bin-gate device includes bin gate and electric pushrod, and the belt arrangement of vertical second belt conveyor of bin gate is electronic
Push rod connects and drives bin gate lifting moving.
Second belt conveyor includes two rollers, belt and driving motor, and two roller intervals are positioned opposite, belt
Tightly between two rollers, driving motor drives roller rotation, and the belt inner wall is provided with along the convex of belt width direction extension
Item, the drum peripheral face are formed with the groove that can be engaged with raised line.
The roller includes cylinder and the rubber envelope that cylinder outer peripheral surface is arranged in, and the groove is formed in rubber envelope
On layer.
The belt two sides of second belt conveyor are provided with the rib extended along its length.
The rib is waveform.
It further include the 2nd 3D profile acquisition module, the 2nd 3D profile acquisition module is for acquiring the first belt conveyor
The outline data to gather materials and feed back to control device, control device can be according to the number of contours of the 2nd 3D profile acquisition module feedback
Whether the outline data according to the first 3D profile acquisition module of verification is accurate.
The utility model has the following beneficial effects:
Each collecting bin is provided with the first 3D profile acquisition module, the number of contours gathered materials for exporting to each collecting bin
According to being acquired and feeding back to control device, the 2nd 3D profile acquisition module is mainly used for the first 3D profile acquisition module
Collection result carries out secondary verification, is compared in real time with the data of the first 3D profile acquisition module acquisition, forms closed loop monitoring.
First 3D profile acquisition module acquires the outline data to gather materials on the second belt conveyor in real time and feeds back to control
Device processed, control device obtain the actual particle size distribution parameter that gathers materials according to outline data, then by actual particle size distribution parameter with
Predetermined size distribution parameter is compared, when actual particle size distribution parameter be more than predetermined size distribution parameter allow error amount,
Control material jaw opening and/or the belt conveyor revolving speed of each collecting bin then to modify the gradation gathered materials.When the first partial size gathers materials
It is mixed into the second partial size in storehouse to gather materials, and the second partial size gathers materials accounting more than certain value, then controls the second of the first partial size collecting bin
Belt conveyor improves revolving speed or increases material jaw opening, and the second belt conveyor of the second partial size collecting bin reduces revolving speed or subtracts
Small material jaw opening.
The utility model has abandoned traditional belt scale metering mode, can be realized by the utility model efficiently online real-time
The particle diameter distribution gathered materials is detected, to realize the real-time monitoring gathered materials；It is mixed to reach control pitch by accurate motion control
Close the purpose of material aggregate grading.
Detailed description of the invention
The utility model is described in further detail with reference to the accompanying drawing.
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of collecting bin.
Fig. 3 is the right view of Fig. 2.
Fig. 4 is the working principle diagram of collecting bin.
Fig. 5 is the perspective view of the second belt conveyor.
Fig. 6 is the structural schematic diagram of the second belt of belt conveyor.
Fig. 7 is the structural schematic diagram of the second belt conveyor roller.
Fig. 8 is the control principle drawing of the utility model.
Specific embodiment
Referring to figs. 1 to shown in Fig. 8, a kind of supply system of gathering materials of continuous asphalt mixing plant, including it is multiple
Collecting bin 1, control device 3 and the first belt conveyor 2.
Control device includes analysis and processing module 31, PLC control module 32 and industrial personal computer 33, and PLC control module 32 is distinguished
It is connect with analysis and processing module 31 and industrial personal computer 33, specific analysis and processing module 31 is the calculating with human-computer interaction interface
Machine, the outline data for analyzing the first 3D profile acquisition module 13 of processing obtain the particle size distribution parameters that gather materials and with default grain
Diameter distribution parameter is compared, and comparison result is fed back to PLC control module 32, the control of 32 comparison result of PLC control module
Multiple 1 co-ordinations of collecting bin, industrial personal computer 33 are used to be arranged the parameter of PLC control module 32, above-mentioned particle size distribution parameters packet
Include the accounting of particle size parameters and each partial size.
First belt conveyor 2 includes horizontal extension section and inclination extended segment, and it is defeated that multiple collecting bins 1 are arranged in the first belt
Above the horizontal extension section for sending machine 2, and along the length direction of the horizontal extension section of the first belt conveyor 2 arrangement and can be to the
The dispensing of one belt conveyor 2 is gathered materials.
Collecting bin 1 includes warehouse 11, arch breaking apparatus, Bin-gate device, the second belt conveyor 12, the first 3D profile acquisition mould
Block 13 and warning device 16, the second belt conveyor 12 include two rollers 121, belt 122 and driving motor 125, two rollers 121
It is spaced positioned opposite, belt 122 is stretched between two rollers 121, and driving motor 125 connects by retarder 126 and drives rolling
Cylinder 121 rotates, and 122 inner wall of belt is provided with the raised line 1222 extended along 122 width direction of belt, and 121 outer peripheral surface of roller is formed
There is the groove 1213 that can be engaged with raised line 1222, roller 121 includes cylinder 1211 and the rubber that 1211 outer peripheral surface of cylinder is arranged in
Envelope 1212, groove 1213 are formed on rubber envelope 1212, and 122 two sides of belt of the second belt conveyor 12 are provided with
The waveform rib 1221 extended along its length, driving motor 125 use stepper motor or servo motor, driving motor
125 connect with PLC control module 32 and can adjust revolving speed by control, and warning device 16 is connect with PLC control module 32, PLC control
Molding block 32 can be according to the working condition for the comparison result control warning device 16 that analysis and processing module 31 is fed back, such as in the grain that gathers materials
Sound-light alarm when diameter distribution parameter is undesirable.
11 bottom of warehouse is provided with by the closed discharge port 111 of belt 122 of the second belt conveyor 12,11 side of warehouse
It is provided with discharge port 112, discharge port 112 is provided with Bin-gate device, and Bin-gate device includes bin gate 14 and electric pushrod 15, bin gate 14
The belt 122 of vertical second belt conveyor 12 arranges that the connection of electric pushrod 15 simultaneously drives 14 lifting moving of bin gate, under bin gate 14
Tapping channel is constituted between edge and the belt 122 of the second belt conveyor 12, it is adjustable out by adjusting the height of bin gate 14
Expect that the size in channel, PLC control module 32 connect and control the working condition of electric pushrod 15；Between being provided on warehouse 11 in parallel
It is disposed to extend every the lower edge of two opposite backplates 123, two backplates 123 along 122 top surface of belt to limit the trend gathered materials, the first 3D
Top of the profile acquisition module 13 between two backplates 123 is with the better size information to gather materials.Raised line 1222 with it is recessed
The engagement of slot 1213 can prevent belt 122 from skidding, and it is defeated can accurately to control the second belt by stepper motor or servo motor
It send machine 12 revolving speed, while driving bin gate 14 to act by electric pushrod 15, so that accurate thickness of feed layer value is obtained, because on belt
Side is provided with the backplate 123 of backgauge, therefore the volume gathered materials can be obtained accurately, and by density of material, multiplied by volume, that you can get it is defeated
The weight sent.
First 3D profile acquisition module 13 is connect with analysis and processing module 31, PLC control module 32 and electric pushrod 15 and
Second belt conveyor 12 connection, analysis and processing module 31 can analyze processing outline data obtain actual particle size distribution parameter and with
Predetermined size distribution parameter is compared, and comparison result is fed back to PLC control module 32, PLC control module 32 according to than
The working condition of relatively result control Bin-gate device and the second belt conveyor 12
2nd 3D profile acquisition module 21 is for acquiring the outline data to gather materials on the first belt conveyor 2 and feeding back to
Analysis and processing module 31, analysis and processing module 31 can be according to the outline data verifications first that the 2nd 3D profile acquisition module 21 is fed back
Whether the outline data of 3D profile acquisition module 13 is accurate.
First 3D profile acquisition module and the 2nd 3D profile acquisition module are made of laser 3D profile measurer, laser 3D wheel
Profile measuring apparatus carries out real time profile data scanning Collecting operation to gathering materials, at associated profile data parameter real-time transmission to analysis
Manage module 31；Analysis and processing module 31 analyzes various aggregate size distributions and accounting, and measured particle size distribution parameters are same
When with the predetermined size distribution parameter that analysis and processing module 31 stores carry out real-time contrast conting；Calculated result is finally exported, is sent out
The number of delivering letters arrives PLC control module 32.
A kind of Supply Method of gathering materials of continuous asphalt mixing plant,
First 3D profile acquisition module 13 acquires the outline data to gather materials and feedback on the second belt conveyor 12 in real time
To analysis and processing module 31, analysis and processing module 31 obtains the actual particle size distribution parameter to gather materials according to outline data, then will be real
Border particle size distribution parameters are compared with predetermined size distribution parameter and feed back to PLC control module 32, when actual particle size is distributed
Parameter be more than predetermined size distribution parameter allow error amount, then the material jaw opening of each collecting bin of PLC control module 32 and/or
Belt conveyor revolving speed is to modify the gradation gathered materials.
Specifically it can know in the first partial size collecting bin whether be mixed into gathering materials for the second partial size according to particle size distribution parameters
And accounting is such as: gathering materials when being mixed into the second partial size in the first partial size collecting bin, and the second partial size accounting of gathering materials is more than 5%, then controls
The second belt conveyor for making the first partial size collecting bin improves revolving speed, and the second belt conveyor of the second partial size collecting bin reduces
Revolving speed, alternatively, the first partial size collecting bin of control increases material jaw opening, which reduces material jaw opening.
The above, the only preferred embodiment of the utility model, therefore the utility model implementation cannot be limited with this
Range should still belong to this that is, according to equivalent changes and modifications made by present utility model application the scope of the patents and description
In the range of utility model patent is covered.
Claims (8)
1. a kind of supply system of gathering materials of continuous asphalt mixing plant, it is characterised in that: including multiple collecting bins, control
Device processed and the first belt conveyor, multiple collecting bins arrange along the first belt conveyor length direction and can be defeated to the first belt
Machine dispensing is sent to gather materials, collecting bin includes warehouse, Bin-gate device, the second belt conveyor, the first 3D profile acquisition module, the second skin
Revolving speed with conveyer is adjustable, and warehouse bottom is provided with by the closed discharge port of the belt of the second belt conveyor, warehouse side
It is provided with discharge port, discharge port is provided with Bin-gate device, and Bin-gate device has can be mobile relative to the belt of the second belt conveyor
Bin gate, tapping channel is constituted between bin gate lower edge and the belt of the second belt conveyor, the first 3D profile acquisition module is used for
Acquire the outline data to gather materials on the second belt conveyor, control device respectively with the first 3D profile acquisition of each collecting bin
Module, Bin-gate device and the connection of the second belt conveyor, can be according to the various each collecting bins of outline data coordinated control to gather materials
Material jaw opening and/or the second belt conveyor revolving speed.
2. a kind of supply system of gathering materials of continuous asphalt mixing plant according to claim 1, feature exist
In: the control device include analysis and processing module and PLC control module, the first 3D profile acquisition module and analysis and processing module
Connection, PLC control module are connect with Bin-gate device and the second belt conveyor, and analysis and processing module can analyze processing outline data
It obtains actual particle size distribution parameter and is compared with predetermined size distribution parameter, and comparison result is fed back into PLC control mould
Block, PLC control module control the working condition of Bin-gate device and the second belt conveyor according to comparison result.
3. a kind of supply system of gathering materials of continuous asphalt mixing plant according to claim 1, feature exist
In: the Bin-gate device includes bin gate and electric pushrod, the belt arrangement of vertical second belt conveyor of bin gate, electric pushrod company
It connects and drives bin gate lifting moving.
4. a kind of supply system of gathering materials of continuous asphalt mixing plant according to claim 1, feature exist
In: second belt conveyor includes two rollers, belt and driving motor, and two roller intervals are positioned opposite, and belt tension exists
Between two rollers, driving motor drives roller rotation, and the belt inner wall is provided with the raised line extended along belt width direction, institute
It states drum peripheral face and is formed with the groove that can be engaged with raised line.
5. a kind of supply system of gathering materials of continuous asphalt mixing plant according to claim 4, feature exist
In: the roller includes cylinder and the rubber envelope that cylinder outer peripheral surface is arranged in, and the groove is formed on rubber envelope.
6. a kind of supply system that gathers materials of continuous asphalt mixing plant described according to claim 1 or 2 or 3 or 4 or 5
System, it is characterised in that: the belt two sides of second belt conveyor are provided with the rib extended along its length.
7. a kind of supply system of gathering materials of continuous asphalt mixing plant according to claim 6, feature exist
In: the rib is waveform.
8. a kind of supply system that gathers materials of continuous asphalt mixing plant described according to claim 1 or 2 or 3 or 4 or 5
System, it is characterised in that: further include the 2nd 3D profile acquisition module, the 2nd 3D profile acquisition module is defeated for acquiring the first belt
It send the outline data to gather materials on machine and feeds back to control device, control device can be according to the 2nd 3D profile acquisition module feedback
Whether the outline data that outline data verifies the first 3D profile acquisition module is accurate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821535071.1U CN208933790U (en) | 2018-09-19 | 2018-09-19 | A kind of supply system of gathering materials of continuous asphalt mixing plant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821535071.1U CN208933790U (en) | 2018-09-19 | 2018-09-19 | A kind of supply system of gathering materials of continuous asphalt mixing plant |
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| CN208933790U true CN208933790U (en) | 2019-06-04 |
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| CN201821535071.1U Active CN208933790U (en) | 2018-09-19 | 2018-09-19 | A kind of supply system of gathering materials of continuous asphalt mixing plant |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109137678A (en) * | 2018-09-19 | 2019-01-04 | 福建铁拓机械有限公司 | A kind of gather materials supply system and the method for continuous asphalt mixing plant |
| CN115595853A (en) * | 2022-12-16 | 2023-01-13 | 福建省铁拓机械股份有限公司（Cn） | Aggregate control system and method of continuous asphalt mixture stirring equipment |
-
2018
- 2018-09-19 CN CN201821535071.1U patent/CN208933790U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109137678A (en) * | 2018-09-19 | 2019-01-04 | 福建铁拓机械有限公司 | A kind of gather materials supply system and the method for continuous asphalt mixing plant |
| CN115595853A (en) * | 2022-12-16 | 2023-01-13 | 福建省铁拓机械股份有限公司（Cn） | Aggregate control system and method of continuous asphalt mixture stirring equipment |
| CN115595853B (en) * | 2022-12-16 | 2023-03-31 | 福建省铁拓机械股份有限公司 | Aggregate control system and method of continuous asphalt mixture stirring equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 362000 No.1 intelligent equipment Industrial Park, Luojiang District, Heshi Town, Luojiang District, Quanzhou City, Fujian Province Patentee after: Fujian tietuo Machinery Co., Ltd Address before: 362000 West Industrial Zone, Luojiang District, Fujian, Quanzhou Patentee before: FUJIAN TIETUO MACHINERY Co.,Ltd. |
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| CP03 | Change of name, title or address |