CN208930666U - A kind of full-automatic PVC tubing intelligence production line - Google Patents
A kind of full-automatic PVC tubing intelligence production line Download PDFInfo
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- CN208930666U CN208930666U CN201821386577.0U CN201821386577U CN208930666U CN 208930666 U CN208930666 U CN 208930666U CN 201821386577 U CN201821386577 U CN 201821386577U CN 208930666 U CN208930666 U CN 208930666U
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Abstract
The utility model discloses a kind of full-automatic PVC tubing intelligence production lines, including feeder, extruder, extrusion die, calibration sleeve, spray vacuum shaping box, dragger, cutter device, laterally turning-over device, infrared scanning detector, ink jet numbering machine, tubing piling bin and industrial personal computer, spray equipment and waste water reclaiming device are equipped in the spray vacuum shaping box, the cutter device is by cutting frame, bearing, lead screw, first motor, nut seat, fixed link, second motor, cutter collectively form, the cutting frame is equipped with pressing device, the laterally turning-over device is by rollover rack, connecting shaft, rollover plate, third cylinder collectively forms, U-type groove is provided on the rollover plate, weight sensor is equipped in the U-type groove, the rollover rack is equipped with infrared scanning detector and ink jet numbering machine.The utility model has the beneficial effects that of simple structure and strong practicability.
Description
Technical field
The present invention relates to PVC pipe to produce and process technical field, especially a kind of full-automatic PVC tubing intelligence production line.
Background technique
PVC plastic pipe be liked deeply in the world today, a kind of rather popular and synthesis material for being also widely used
Material.Its global usage amount is in second in various synthetic materials.According to statistics, only nineteen ninety-five 1 year, life of the PVC in Europe
Yield just has 5,000,000 tons or so, and its consumption figure is then 5,300,000 tons.Important composition of the PVC pipe as chemical building material
Part, with its superior performance, health, environmental protection, low consumption etc. accept extensively for users.With the increasing of PVC pipe demand
Add, people are constantly being dedicated to improving production technology and method so that plastic pipe has higher better performance, Yi Xiesheng
The producer for producing PVC pipe, due to technology, equipment etc., that there is speed is low for the production of PVC pipe, automation is low, intelligent
Defect low, at high cost.Therefore, it is necessary to a kind of full-automatic PVC tubing intelligence production lines.
Summary of the invention
The purpose of the present invention is to solve the above problems, devise a kind of full-automatic PVC tubing intelligence production line.
Realize above-mentioned purpose the technical scheme is that, a kind of full-automatic PVC tubing intelligence production line, including feeding
Machine, extruder, extrusion die, calibration sleeve, spray vacuum shaping box, dragger, cutter device, laterally turning-over device, infrared scanning
Detector, ink jet numbering machine, tubing piling bin and industrial personal computer, the feeder, extruder, spray vacuum shaping box, dragger, cutting
Device, laterally turning-over device, weighing device and tubing piling bin are set gradually, and the extrusion die is located at the outlet spout of the extruder
Place, the calibration sleeve are located at the inlet pipe mouth of the spray vacuum shaping box, the extrusion of the calibration sleeve and the extrusion die
Mouth connection, the spray vacuum shaping box is interior to be equipped with spray equipment and waste water reclaiming device, and the cutter device is described in being located at
The cutting frame of dragger side, one group of bearing for being fixed on the cutting frame two sides, the lead screw being inserted into the bearing,
The first motor that connect with the lead screw, the nut seat being sleeved on the lead screw are fixed on the cutting frame and interspersed
It crosses the fixed link of the nut seat, the second motor for being fixed on the nut seat, be sleeved on the second motor round end
Cutter collectively form, the cutting frame be equipped with pressing device, the pressing device is by being fixed on the cutting frame
Compression shell on upper end face is fixed on first cylinder for compressing shell side, is fixed on first Telescopic-cylinder
End the first pressing plate, be fixed on the compression shell and with the second cylinder of the first cylinder opposite side, be fixed on institute
The second pressing plate for stating the second Telescopic-cylinder end collectively forms, and on the cutting frame and is located at the compression shell centrally under
Be provided with and stretch out mobile opening for the cutter, the laterally turning-over device by be located at the cutter device side rollover rack,
It is fixed on the connecting shaft turned on one's side in rack, one end is sleeved on the rollover hinged in the connecting shaft and with the rollover rack
Plate is collectively formed with the third cylinder that connect of the rollover plate other end, is provided with U-type groove on the rollover plate, in the U-type groove
Equipped with weight sensor, the rollover rack is equipped with infrared scanning detector and ink jet numbering machine.
The spray equipment is by being fixed on the spray tube sprayed in vacuum shaping box, being mounted on the spray tube
Several spray heads, the feed pump connecting with the spray tube water inlet end collectively form.
The waste water reclaiming device is by being located at the drainpipe of the spray vacuum shaping box lower end, connecting with the drainpipe
Dredge pump, the filter connecting with the dredge pump, the water feeding tank that connect with the filter collectively form.
It is equipped with electrothermal tube and water temperature sensor in the water feeding tank, is equipped with temperature controller, the temperature control on the outside of the water feeding tank
Device and the electrothermal tube and water temperature sensor are electrically connected.
The water feeding tank is connect with the feed pump by feed pipe.
The spray vacuum shaping box side is equipped with vacuum pump, and the vacuum pump is fixed with the spray vacuum by taking out true pipe
Molding box connection.
The weight sensor be used for measure cut after PVC pipe weight and will send information to the industrial personal computer, institute
State infrared scanning detector for detect cut after PVC pipe quality and will send information to the industrial personal computer, the work
Information is integrated and is sent to the ink jet numbering machine and carries out coding to PVC pipe by the ink jet numbering machine by control machine.
The domed shape of first pressing plate and second pressing plate lower end.
On the cutting frame and it is located at below the compression shell equipped with limit plate, the limit plate upper end is imploded arcs
Shape type shape.
The industrial personal computer and the feeder, extruder, dragger, infrared scanning detector, ink jet numbering machine, vacuum pump,
First motor, the second motor, the first cylinder, the second cylinder, third cylinder, weight sensor, feed pump, dredge pump electrically connect
It connects.
A kind of full-automatic PVC tubing intelligence production line made using technical solution of the present invention from feeding, extrusion, is determined
Shape, cutting, detection, coding and folding and unfolding process full-automatic intelligent can control, and are sprayed and shaped by circulating vacuum, save water resource, and
Water temperature is controllable, improves product quality, weighs automatically to pvc pipe after cutting and infrared scanning detects and coding identification, realize PVC
The intelligent production of tubing.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of full-automatic PVC tubing intelligence production line of the present invention；
Fig. 2 is a kind of front view of full-automatic PVC tubing intelligence production line of the present invention；
Fig. 3 is the structural schematic diagram of spray vacuum shaping box of the present invention；
Fig. 4 is the structural schematic diagram of cutter device of the present invention；
Fig. 5 is the structural schematic diagram of laterally turning-over device of the present invention；
Fig. 6 is the structural schematic diagram of pressing device of the present invention；
In figure, 1, feeder；2, extruder；3, extrusion die；4, calibration sleeve；5, vacuum shaping box is sprayed；6, dragger；
7, infrared scanning detector；8, ink jet numbering machine；9, tubing piling bin；10, industrial personal computer；11, cutting frame；12, bearing；13, silk
Thick stick；14, first motor；15, nut seat；16, fixed link；17, the second motor；18, cutter；19, shell is compressed；20, first
Cylinder；21, the first pressing plate；22, the second cylinder；23, the second pressing plate；24, rollover rack；25, connecting shaft；26, rollover plate；27,
Third cylinder；28, U-type groove；29, weight sensor；30, spray tube；31, spray head；32, feed pump；33, drainpipe；34, it arranges
Dirt pump；35, filter；36, water feeding tank；37, electrothermal tube；38, water temperature sensor；39, temperature controller；40, feed pipe；41, vacuum
Pump；42, true pipe is taken out；43, limit plate.
Specific embodiment
The present invention is specifically described with reference to the accompanying drawing, as shown in figures 1 to 6, a kind of full-automatic PVC tubing is intelligently raw
Producing line, including feeder 1, extruder 2, extrusion die 3, calibration sleeve 4, spray vacuum shaping box 5, dragger 6, cutter device,
Laterally turning-over device, infrared scanning detector 7, ink jet numbering machine 8, tubing piling bin 9 and industrial personal computer 10, the feeder 1, extruder 2,
Spray vacuum shaping box 5, dragger 6, cutter device, laterally turning-over device, weighing device and tubing piling bin 9 are set gradually, described
Extrusion die 3 is located at the outlet spout of the extruder 2, and the calibration sleeve 4 is located at the inlet pipe mouth of the spray vacuum shaping box 5
Place, the calibration sleeve 4 connect with the extrusion of the extrusion die 3, the spray vacuum shaping box 5 it is interior equipped with spray equipment with
Waste water reclaiming device, the cutter device is by being located at the cutting frame 11 of 6 side of dragger, being fixed on the cutting frame
One group of bearing 12 of 11 two sides, the lead screw 13 being inserted into the bearing 12, the first motor 14 being connect with the lead screw 13, set
Nut seat 15 on the lead screw 13, the fixed link for being fixed on the cutting frame 11 and being inserted through the nut seat 15
16, the second motor 17 being fixed on the nut seat 15, the cutter 18 being sleeved on 17 round end of the second motor are total to
With constituting, the cutting frame 11 is equipped with pressing device, and the pressing device is by being fixed on the 11 upper end table of cutting frame
Compression shell 19 on face is fixed on first cylinder 20 for compressing 19 side of shell, is fixed on first cylinder 20 and stretches
First pressing plate 21 at contracting end is fixed on the compression shell 19 and the second cylinder with 20 opposite side of the first cylinder
22, the second pressing plate 23 for being fixed on 22 telescopic end of the second cylinder collectively forms, and on the cutting frame 11 and is located at described
It compresses 19 centrally under of shell and is provided with and stretch out mobile opening for the cutter 18, the laterally turning-over device is by being located at described cut
Cut the rollover rack 24 of device side, be fixed on it is described rollover rack 24 on connecting shaft 25, one end be sleeved on the connecting shaft
It is on 25 and common with the hinged rollover plate 26 of rack 24 of turning on one's side, the third cylinder 27 being connect with rollover 26 other end of plate
It constitutes, is provided with U-type groove 28 on the rollover plate 26, equipped with weight sensor 29 in the U-type groove 28, in the rollover rack 24
Equipped with infrared scanning detector 7 and ink jet numbering machine 8；The spray equipment is by being fixed on the spray sprayed in vacuum shaping box 5
Shower pipe 30, several spray heads 31 being mounted on the spray tube 30, the feed pump 32 being connect with 30 water inlet end of spray tube
It collectively forms；The waste water reclaiming device is by being located at the drainpipe 33 for spraying 5 lower end of vacuum shaping box and the drainpipe
The dredge pump 34 of 33 connections, the filter 35 connecting with the dredge pump 34, the water feeding tank 36 connecting with the filter 35 are total
With composition；It is equipped with electrothermal tube 37 and water temperature sensor 38 in the water feeding tank 36, is equipped with temperature controller 39 on the outside of the water feeding tank 36,
The temperature controller 39 is electrically connected with the electrothermal tube 37 and water temperature sensor 38；The water feeding tank 36 and the feed pump 32 are logical
Cross the connection of feed pipe 40；5 side of spray vacuum shaping box is equipped with vacuum pump 41, the vacuum pump 41 by take out true pipe 42 with
The spray vacuum shaping box 5 connects；The weight sensor 29 be used for measure cut after PVC pipe weight and information is sent out
Be sent to the industrial personal computer 10, the infrared scanning detector 7 is used to detect cut after PVC pipe quality and information is sent
To the industrial personal computer 10, the ink jet numbering machine 8 is integrated and be sent to information and by the ink jet numbering machine 8 to PVC by the industrial personal computer 10
Tubing carries out coding；The domed shape of first pressing plate 21 and 23 lower end of the second pressing plate；On the cutting frame 11 and position
Limit plate 43 is equipped with below the compression shell 19,43 upper end of limit plate is concave arc type shape；The industrial personal computer 10
With the feeder 1, extruder 2, dragger 6, infrared scanning detector 7, ink jet numbering machine 8, vacuum pump 41, first motor 14,
Second motor 17, the first cylinder 20, the second cylinder 22, third cylinder 27, weight sensor 29, feed pump 32,34 electricity of dredge pump
Property connection.
The characteristics of the present embodiment is feeder, extruder, spray vacuum shaping box, dragger, cutter device, rollover
Device, weighing device and tubing piling bin are set gradually, and extrusion die is located at the outlet spout of extruder, and calibration sleeve is located at spray
At the inlet pipe mouth of vacuum shaping box, the extrusion of calibration sleeve and extrusion die is connected, and spray dress is equipped in spray vacuum shaping box
It sets and waste water reclaiming device, cutter device is by being located at the cutting frame of dragger side, being fixed on one group of cutting frame two sides
Bearing, the first motor connecting with lead screw, the nut seat being sleeved on lead screw, is fixed on cutting at inserting lead screw within the bearing
In rack and it is inserted through the fixed link of nut seat, the second motor for being fixed on nut seat, is sleeved on the second motor round end
Cutter collectively form, cutting frame be equipped with pressing device, pressing device is by being fixed on cutting frame upper end face
It compresses shell, the first cylinder for being fixed on compression shell side, the first pressing plate for being fixed on the first Telescopic-cylinder end, be fixed on pressure
On tight shell and with the second cylinder of the first cylinder opposite side, it is fixed on the common structure of the second pressing plate at the second Telescopic-cylinder end
At on cutting frame and being located to compress shell centrally under and be provided with and stretch out mobile opening for cutter, laterally turning-over device is by position
In cutter device side rollover rack, be fixed on rollover rack on connecting shaft, one end be sleeved in connecting shaft and with rollover
The hinged rollover plate of rack, the third cylinder connecting with the rollover plate other end collectively form, and are provided with U-type groove, U-type groove on plate of turning on one's side
Interior to be equipped with weight sensor, rollover rack is equipped with infrared scanning detector and ink jet numbering machine.Utilize technical solution of the present invention
A kind of full-automatic PVC tubing intelligence production line of production is complete from feeding, extrusion, setting, cutting, detection, coding and folding and unfolding process
Automated intelligent control, is sprayed by circulating vacuum and is shaped, and saves water resource, and water temperature is controllable, product quality is improved, after cutting
Pvc pipe is weighed automatically and infrared scanning detection simultaneously coding identification, realizes the intelligent production of PVC pipe.
In the present embodiment, feeding cabinet extruder feeding, raw material is squeezed out by extrusion die in extruder, and by fixed
Through sleeve forming, then by spray vacuum shaping box spraying cooling shape, spray vacuum shaping box in, feed pump by feed pipe to
Spray tube supplies water, and carries out spraying cooling by the pvc pipe that spray head case squeezes out, and waste water after cooling pumps to draining by dredge pump
Pipe, is stored in water feeding tank, electrothermal tube heats water in water feeding tank, and temperature controller is sensed to according to water temperature after filter filters
The signal that device is sent controls water temperature, and vacuum pump is vacuumized by taking out true pipe, improves pvc pipe shaping effect, dragger will shape cold
But the pvc pipe after is drawn to cutting frame, and the first cylinder and the second cylinder drive the first pressing plate and the second pressing plate to compress PVC
Pipe, after the first pressing plate, the second pressing plate and limit plate cooperation clamp pvc pipe, first motor and the rotation of the second electrical power, first
Motor drives lead screw rotation, and the rotary motion of screw rod is converted linear motion by the nut seat on screw rod, and drives the second motor
Movement, the rotation of the second motor drives cutter rotation, to realize cutting to PVC pipe, cut rear first cylinder and the
Two cylinders lift, and the subsequent pvc pipe of traction machine travel pushes on the PVC to rollover plate cut, and pvc pipe is fallen into U-type groove, weight
Quantity sensor detects its weight, and infrared scanning detector detects its quality, and transmits data to industrial personal computer, industrial personal computer according to
Data send signal to ink jet numbering machine, and control ink jet numbering machine carries out coding to pvc pipe, and after coding, third cylinder, which is shunk, drives side
Turnover panel inclination, falls into the PVC pipe turned on one's side on plate on tubing piling bin.
Above-mentioned technical proposal only embodies the optimal technical scheme of technical solution of the present invention, those skilled in the art
The principle of the present invention is embodied to some variations that some of them part may be made, belongs to the scope of protection of the present invention it
It is interior.
Claims (10)
1. a kind of full-automatic PVC tubing intelligence production line, including feeder (1), extruder (2), extrusion die (3), calibration sleeve
(4), vacuum shaping box (5), dragger (6), cutter device, laterally turning-over device, infrared scanning detector (7), ink jet numbering machine are sprayed
(8), tubing piling bin (9) and industrial personal computer (10), which is characterized in that the feeder (1), extruder (2), spray Vacuum shaping
Case (5), dragger (6), cutter device, laterally turning-over device, weighing device and tubing piling bin (9) are set gradually, the extrusion die
Tool (3) is located at the outlet spout of the extruder (2), and the calibration sleeve (4) is located at the inlet pipe of spray vacuum shaping box (5)
At mouthful, the calibration sleeve (4) connect with the extrusion of the extrusion die (3), and spray is equipped in the spray vacuum shaping box (5)
Shower device and waste water reclaiming device, the cutter device is by being located at the cutting frame (11) of the dragger (6) side, being fixed on
One group of bearing (12) of cutting frame (11) two sides, the lead screw (13) being inserted into the bearing (12) and the lead screw
(13) connect first motor (14), be sleeved on the lead screw (13) nut seat (15), be fixed on the cutting frame
(11) on and the fixed link (16) of the nut seat (15), the second motor being fixed on the nut seat (15) are inserted through
(17), the cutter (18) being sleeved on the second motor (17) round end collectively form, and set on the cutting frame (11)
There is a pressing device, the pressing device is by the compression shell (19), fixed that is fixed on the cutting frame (11) upper end face
In first cylinder (20) for compressing shell (19) side, it is fixed on the first pressing plate of the first cylinder (20) telescopic end
(21), be fixed on compression shell (19) and with the second cylinder (22) of the first cylinder (20) opposite side, fixed
It is collectively formed in the second pressing plate (23) of the second cylinder (22) telescopic end, on the cutting frame (11) and is located at the pressure
Tight shell (19) centrally under, which is provided with, stretches out mobile opening for the cutter (18), and the laterally turning-over device is described by being located at
The rollover rack (24) of cutter device side, the connecting shaft (25) being fixed on rollover rack (24), one end are sleeved on institute
It states on connecting shaft (25) and is connect with described rack (24) hinged rollover plate (26) of turning on one's side, with rollover plate (26) other end
Third cylinder (27) collectively form, be provided with U-type groove (28) on the rollover plate (26), weight be equipped in the U-type groove (28)
Sensor (29), the rollover rack (24) are equipped with infrared scanning detector (7) and ink jet numbering machine (8).
2. a kind of full-automatic PVC tubing intelligence production line according to claim 1, which is characterized in that the spray equipment
By the spray tube (30) being fixed in spray vacuum shaping box (5), several sprays being mounted on the spray tube (30)
Head (31), the feed pump (32) connecting with the spray tube (30) water inlet end collectively form.
3. a kind of full-automatic PVC tubing intelligence production line according to claim 2, which is characterized in that the Sewage treatment
Device is by being located at the drainpipe (33) of described spray vacuum shaping box (5) lower end, the dredge pump connecting with the drainpipe (33)
(34), the filter (35) being connect with the dredge pump (34), water feeding tank (36) the common structure being connect with the filter (35)
At.
4. a kind of full-automatic PVC tubing intelligence production line according to claim 3, which is characterized in that the water feeding tank
(36) it is equipped with electrothermal tube (37) and water temperature sensor (38) in, is equipped with temperature controller (39) on the outside of the water feeding tank (36), the temperature
It controls device (39) and the electrothermal tube (37) and water temperature sensor (38) is electrically connected.
5. a kind of full-automatic PVC tubing intelligence production line according to claim 3, which is characterized in that the water feeding tank
(36) it is connect with the feed pump (32) by feed pipe (40).
6. a kind of full-automatic PVC tubing intelligence production line according to claim 1, which is characterized in that the spray vacuum
Shaping box (5) side is equipped with vacuum pump (41), and the vacuum pump (41) is by taking out true pipe (42) and the spray vacuum shaping box
(5) it connects.
7. a kind of full-automatic PVC tubing intelligence production line according to claim 1, which is characterized in that the weight sensing
Device (29) be used for measure cut after PVC pipe weight and will send information to the industrial personal computer (10), the infrared scanning
Detector (7) be used for detect cut after PVC pipe quality and will send information to the industrial personal computer (10), the industrial personal computer
(10) information is integrated to and is sent to the ink jet numbering machine (8) and coding is carried out to PVC pipe by the ink jet numbering machine (8).
8. a kind of full-automatic PVC tubing intelligence production line according to claim 1, which is characterized in that first pressing plate
(21) and the domed shape in second pressing plate (23) lower end.
9. a kind of full-automatic PVC tubing intelligence production line according to claim 1, which is characterized in that the cutting frame
(11) on and it is located at below the compression shell (19) equipped with limit plate (43), limit plate (43) upper end is concave arc type
Shape.
10. a kind of full-automatic PVC tubing intelligence production line according to claim 3, which is characterized in that the industrial personal computer
(10) with the feeder (1), extruder (2), dragger (6), infrared scanning detector (7), ink jet numbering machine (8), vacuum pump
(41), first motor (14), the second motor (17), the first cylinder (20), the second cylinder (22), third cylinder (27), weight pass
Sensor (29), feed pump (32), dredge pump (34) are electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821386577.0U CN208930666U (en) | 2018-08-27 | 2018-08-27 | A kind of full-automatic PVC tubing intelligence production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821386577.0U CN208930666U (en) | 2018-08-27 | 2018-08-27 | A kind of full-automatic PVC tubing intelligence production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208930666U true CN208930666U (en) | 2019-06-04 |
Family
ID=66718893
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821386577.0U Active CN208930666U (en) | 2018-08-27 | 2018-08-27 | A kind of full-automatic PVC tubing intelligence production line |
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| Country | Link |
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| CN (1) | CN208930666U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110774556A (en) * | 2019-10-11 | 2020-02-11 | 安徽博泰塑业科技有限公司 | Continuous forming system and method for PVC lead-free pipe |
| WO2022170407A1 (en) | 2021-02-12 | 2022-08-18 | Dominik Comercio E Industria De Metais E Equipamentos Ltda | Device and method for barcode engraving on different hydraulic couplings, with automatic positioning for counting, engraving and packaging parts |
-
2018
- 2018-08-27 CN CN201821386577.0U patent/CN208930666U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110774556A (en) * | 2019-10-11 | 2020-02-11 | 安徽博泰塑业科技有限公司 | Continuous forming system and method for PVC lead-free pipe |
| WO2022170407A1 (en) | 2021-02-12 | 2022-08-18 | Dominik Comercio E Industria De Metais E Equipamentos Ltda | Device and method for barcode engraving on different hydraulic couplings, with automatic positioning for counting, engraving and packaging parts |
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