CN208929625U - A kind of device for aluminum-alloy wheel press mounting bolt auxiliary feeding - Google Patents
A kind of device for aluminum-alloy wheel press mounting bolt auxiliary feeding Download PDFInfo
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- CN208929625U CN208929625U CN201820925346.6U CN201820925346U CN208929625U CN 208929625 U CN208929625 U CN 208929625U CN 201820925346 U CN201820925346 U CN 201820925346U CN 208929625 U CN208929625 U CN 208929625U
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- station
- aluminum
- upper rail
- lower guideway
- alloy wheel
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Abstract
The utility model provides a kind of device for aluminum-alloy wheel press mounting bolt auxiliary feeding, the first station and second station that the device, which includes: (1), to be connected by upper rail, the upper rail contacts with being set as directional movable with top shoe, the top shoe is fixed to upper bracket, and first station and second station are aligned with the discharge position of manipulator respectively;(2) by the 3rd station and the 4th station of lower guideway connection, the lower guideway contacts with being set as directional movable with sliding block, the sliding block is fixed to lower bracket, and the 3rd station and the 4th station are aligned with the discharge position of manipulator respectively.The effect that the technical solution of the utility model is realized is, realizes the effect that wheel hub is transported, positioned;Improve production efficiency;It reduces operator's quantity and reduces the labor intensity of operator;Exclude security risk;Bump injury when reduction personnel carry.Improve product appearance quality.
Description
Technical field
The utility model relates to motor vehicle components technical fields, are pressed spiral shell for aluminum-alloy wheel more particularly to one kind
The device of bolt auxiliary feeding.
Background technique
It is entirely that user of service is transported in press machine, first in current wheel in the market during press mounting bolt
It is that the wheel that weight is 45-50kg is placed on the workbench of press machine after two people have worn bolt, since wheel is heavier, and
And board apart from operator position farther out, mold height is higher, and operator is needed to enter placement vehicle in the board of press machine
Wheel, and be placed into mold positioning ring.Spiral shell will have been pressed after having pressed bolt, then by the board that two operators enter press machine
The wheel of bolt, which is carried off, to be come.So far, the circulation of a press mounting of car wheel bolt is completed.
The shortcomings that this method is as follows: 1, operator needs to enter in press bench, there is serious security risk.
2, wheel weight is very heavy, and operator's operation is laborious, cannot achieve batch production.In above method operation, need minimum
Six people operation.
Utility model content
Therefore, the purpose of the utility model is to provide the aluminum-alloy wheels that is used for a kind of easy to operate, time saving and energy saving to be pressed
The device of bolt auxiliary feeding.This utility model main design idea is to be able to use manipulator automatic loading/unloading, realization safety,
Laborsaving, high efficiency, few people, automation.
Unless additionally illustrating, in the utility model, " aluminium alloy " refers to the alloy using aluminium as main alloying material, example
For example A356.2 aluminium alloy, 7 line aluminium alloys, 8 line aluminium alloys etc..As long as having been used to the forging of aluminum-alloy wheel in the prior art
It makes, cast or the production of other molding modes, it is judged that the aluminium alloy can choose for the aluminum-alloy wheel.
Unless additionally illustrating, in the utility model, " wheel hub " alternatively makes with the terms such as " wheel ", " wheel rim "
With, and be intended to indicate on the front axle and rear axle for be installed to motor vehicles for power transmission and roll the device to advance.It should " wheel
The compound of rubber, resin, leather, plastics, braided fabric perhaps other materials or the above material is generally included on the outside of hub "
Part made by object, such as tire.
Unless additionally illustrating, described " wheel hub " also includes other positions for being installed to motor vehicle in the utility model
It sets if vehicle body rear is perhaps below boot for decorating or for spare replacement purposes, rather than is mounted directly to motor vehicle
Front axle and rear axle wheel.
Unless additionally illustrating, in the utility model, " motor vehicle " refers under its all or part of functional mode,
On the ground by the artificial apparatus of wheel-like structure operation.In narrow term definition, " motor vehicle " includes that compact is riding
Vehicle, SUV, MPV, sport car, large and medium-sized lorry, minibus, pick up, truck, cargo, tractor, towed vehicle, mine vehicle etc. are each
Kind vehicle.In the definition of extensive term, " motor vehicle " also includes aircraft, the lunar rover needed in ground gliding takeoff and landing
Equal planets or satellite explore equipment, amphibious delivery vehicle, military armor vehicle, the movable pedestal of large scale equipment, beam car,
Tank, steam locomotive, electric locomotive, diesel locomotive, manual rail engineering automobile.In the definition of other terms, " motor vehicle "
Including the rolling device being fixed on ground or device.In the environment of the rolling device, the rotation of wheel hub has driven and it
The belt being adjacent to perhaps chain and drives the belt or chain movement.
In the one aspect of the utility model, " the automobile aluminium alloy wheel hub " includes ring flange, spoke and wheel rim;
The ring flange is cylindrical shape, and is evenly distributed with the flange plate bolt hole for penetrating the cylinder bottom surface;The spoke
Inner opposite end is connected to ring flange, and lateral ends are connected to wheel rim by bcad seats;The wheel rim is along perpendicular to ring flange
The direction of place plane includes the sequentially connected foreign steamer lip of head and the tail, foreign steamer lip bcad seats, wheel well, wheel rim middle section, hump, lubrication groove lip
Bcad seats and lubrication groove lip;The foreign steamer lip extends along foreign steamer lip bcad seats to the direction far from ring flange, and in end
Including outer rim;The foreign steamer lip bcad seats is connected to foreign steamer lip in the lateral direction of wheel disc, and side is connected to wheel disc, wheel disc
Interior direction be connected to wheel well;The wheel well is the conical surface or cylindrical shape, and is connected to wheel in the lateral direction of wheel disc
Rim middle section;The wheel rim middle section is the conical surface or cylindrical shape, and is connected to hump in the lateral direction of wheel disc;The camel
Peak is the protrusion of spoke middle section end, and is connected to lubrication groove lip bcad seats in the lateral direction of wheel disc;The lubrication groove lip tire
Ring support is recess relative to hump and lubrication groove lip, and is connected to lubrication groove lip in the lateral direction of wheel disc;The lubrication groove lip
The direction for being directed away from ring flange central axes extends, and includes inner rim in end.
In the one aspect of the utility model, a kind of dress for aluminum-alloy wheel press mounting bolt auxiliary feeding is disclosed
It sets, the device includes: that the first station that (1) is connected by upper rail and second station, the upper rail are set with top shoe
Contact with being set to directional movable, the top shoe is fixed to upper bracket, first station and second station respectively with
The discharge position of manipulator is aligned;(2) by the 3rd station and the 4th station of lower guideway connection, the lower guideway and sliding block
It contacts with being set as directional movable, the sliding block is fixed to lower bracket, the 3rd station and the 4th station difference
It is aligned with the discharge position of manipulator.
At the preferred aspect of the utility model, the upper rail and lower guideway are the guide rails of cylindrical type.
In the preferred aspect of the utility model, the lower bracket include positioning ring, the positioning ring be set as with
The size of aluminum-alloy wheel to be operated matches.
At the preferred aspect of the utility model, the positioning ring is made of nylon.
At the preferred aspect of the utility model, the upper bracket and lower bracket are fixed by bolted connection respectively
To top shoe and sliding block.
At the preferred aspect of the utility model, the upper rail and lower guideway respectively include block at both ends.
At the preferred aspect of the utility model, the upper bracket and lower bracket further comprise driving device.
At the preferred aspect of the utility model, the upper rail, lower guideway, top shoe and sliding block are formed from steel, and
And upper rail, lower guideway have the diameter of 17-22mm, the inner surface and upper rail and lower guideway of the top shoe and sliding block
Outer surface between in closely sealed, and top shoe and sliding block on the outside of upper rail and lower guideway with a thickness of 12-20mm;Institute
Between the upper rail and top shoe stated, the roughness Ra value of the contact surface between lower guideway and sliding block is both less than 0.40, and
Contact surface is lubricated by the lubricating oil of 50W.
The utility model device method of operation is that the wheel to press mounting bolt is placed into 4- nylon positioning ring by operator
(at the position Fig. 2 15), bolt is placed into bolt hole, and wheel is moved at the position Fig. 2 15, this position is that manipulator defines
Feeding position, (this position needs accurate positioning, otherwise influence wheel placement location precision) gives manipulator feeding signal at this time,
Manipulator completes feeding, movement, and press machine has pressed after bolt manipulator feeding that wheel is put into Fig. 2, at position 14.Sliding block is moved
It moves at position 13, feeding completes pressure bolt circulation.
By using cylindrical linear rail, can play in transport process, transport carriage it is very brisk be moved to manipulator
Upper discharge position.
The operational effect of the device of the utility model is as follows:
(1) effect that wheel hub is transported, positioned is completed.Wheel is placed into the nylon positioning ring of the position Fig. 2 15, passes through cylinder
Wheel easily can be transported to Fig. 2 very by linear guide, be stopped at stop location at position 16, this position is that manipulator is fixed
The good feeding position of justice.If it is desired to using manipulator, it is necessary to have fixed upper discharge position, manipulator can accurately clamp vehicle
Wheel completes feeding blanking action.
(2) production efficiency is improved.It is counted according to actual production, uses 20/hour before the utility model device.Use this
Yield is 40/hour after utility model.
(3) it reduces operator's quantity and reduces the labor intensity of operator.Before the utility model device, need
Six people, one group of every two people, in turn manual handling wheel feeding, discharging.After the utility model, most laborious movement is mechanical
Replaced hand, operator only needs to do the work assisted a bit.
(4) security risk is excluded.Manipulator replaces operator, and manipulator does not have to enter press bench, so keeping away
Exempt from security risk.
(5) bump injury when personnel carry is reduced.Improve product appearance quality.By the use of the utility model device,
Manipulator is capable of the slave feeding point position clamping wheel of precise and high efficiency.When being placed into mold in press machine, also can accurately it put
Enter in mold, so avoiding the bump injury of product.Forefathers' feeding operation when, since wheel is heavier, two people operation, often
It puts inaccurate, causes bump injury.
Therefore, the effect that the technical solution of the utility model is realized is, realizes the effect that wheel hub is transported, positioned;It mentions
High production efficiency;It reduces operator's quantity and reduces the labor intensity of operator;Exclude security risk;Reduction personnel remove
Bump injury when fortune.Improve product appearance quality.
Detailed description of the invention
Hereinafter, the embodiments of the present invention are described in detail in conjunction with attached drawing, in which:
Fig. 1: the view at the first visual angle of the device of the utility model;
Fig. 2: the view at the second visual angle of the device of the utility model;
1- rack 2- sliding block 3- nylon sheet 4- nylon positioning ring 5- upper rail 6- top shoe 7-M10 bolt 8-
M8 bolt 9-M6 bolt 10- lower guideway, 11- upper bracket, 12- lower bracket, the 4th station manipulation hand feeding position 13-, 14-
One station manipulator discharge position, 15- second station manipulator's discharge position 16- the first station manipulator feeding position.
The first station of A-, B- second station, C- 3rd station, the 4th station of D-.
Specific embodiment
Embodiment 1
In the present embodiment, the device for aluminum-alloy wheel press mounting bolt auxiliary feeding, the device packet are provided
Include: (1) by the first station and second station of upper rail connection, the upper rail and top shoe are with being set as directional movable
Contact, the top shoe are fixed to upper bracket, first station and second station respectively with the discharge position of manipulator
Alignment;(2) by the 3rd station and the 4th station of lower guideway connection, the lower guideway and sliding block are set as directional movable
Ground contact, the sliding block are fixed to lower bracket, the 3rd station and the 4th station respectively with the blowing position of manipulator
Set alignment.The upper rail and lower guideway is the guide rail of cylindrical type.It include positioning ring, the positioning on the lower bracket
Ring is set as matching with the size of aluminum-alloy wheel to be operated.The positioning ring is made of nylon.The upper bracket is under
Bracket is fixed to top shoe and sliding block by bolted connection respectively.The upper rail and lower guideway is distinguished at both ends
Including block.The upper bracket and lower bracket further comprise driving device.The upper rail, lower guideway are straight with A mm's
Diameter is in closely sealed between the inner surface and upper rail of the top shoe and sliding block and the outer surface of lower guideway, and upper cunning
Block and sliding block on the outside of upper rail and lower guideway with a thickness of B mm;Between the upper rail and top shoe, lower guideway and
The roughness Ra value of contact surface between sliding block is C, and contact surface is lubricated by the lubricating oil of 50W.Specifically,
A, the setting of B and C is recorded in table 1.
Table 1: device parameter setting in embodiment 1
A/mm | B/mm | C | Noise/decibel | |
First group | 17 | 12 | 0.30 | 25 |
Second group | 19 | 20 | 0.30 | 31 |
Third group | 22 | 15 | 0.30 | 27 |
4th group | 35 | 8 | 0.30 | 55 |
5th group | 12 | 20 | 0.30 | 32 |
In quiet workshop, individually the device of each group is promoted by manpower according to the speed of 0.5 meter per second, and
And noise intensity measuring device is set at 2 meters of device distance, to measure the noise of its generation, and count a progradation
In noise average value.Test result is resulted in guide rail due to resonance and occurred it has surprisingly been found that when A is excessive and B is too small
Serious whistle.And optimize when reaching in the scope of the utility model, which has not just existed.When A is set as
It when 12mm, has soon found that the device lifetime there is a problem, the long period of operation test of wheel can not be undertaken, carrying out 3000-
After 5000 operations repeatedly, the damage of guide rail just has occurred.
Before the design of no the utility model, all products are all manually to be grasped using operator to complete pressure bolt
Make, as long as having continued 3 years, and nobody expects the method, in order to realize that manipulator loading and unloading needs solve two problems, one
It is that the utility model device solves the problems, such as that manipulator feeding needs accurate positioning.Second Problem is to place manipulator material grasping
The problem of trace, uses for pressing from both sides forging because manipulator clamping jaw is iron before, in order to press from both sides finished product, prevents plowing from,
Impression newly devises nylon briquetting, avoids generating scuffing and impression.By two above improve utility model you, be finally completed
The final purpose of the utility model.During the utility model is used now, it can be used in the wheel of all different-diameter sizes
The batch press fitting positioning work of product.
Claims (8)
1. a kind of device for aluminum-alloy wheel press mounting bolt auxiliary feeding, which is characterized in that the device includes: (1)
It is contacted with being set as directional movable by the first station and second station, the upper rail of upper rail connection with top shoe,
The top shoe is fixed to upper bracket, and first station and second station are aligned with the discharge position of manipulator respectively;
(2) it is connect with being set as directional movable by the 3rd station and the 4th station, the lower guideway of lower guideway connection with sliding block
Touching, the sliding block are fixed to lower bracket, the 3rd station and the 4th station respectively with the discharge position pair of manipulator
Together.
2. the device according to claim 1 for aluminum-alloy wheel press mounting bolt auxiliary feeding, which is characterized in that described
Upper rail and lower guideway be cylindrical type guide rail.
3. the device according to claim 1 for aluminum-alloy wheel press mounting bolt auxiliary feeding, which is characterized in that described
Lower bracket on include positioning ring, the positioning ring is set as matching with the size of aluminum-alloy wheel to be operated.
4. the device according to claim 3 for aluminum-alloy wheel press mounting bolt auxiliary feeding, which is characterized in that described
Positioning ring be made of nylon.
5. the device according to claim 1 for aluminum-alloy wheel press mounting bolt auxiliary feeding, which is characterized in that described
Upper bracket and lower bracket respectively by bolted connection be fixed to top shoe and sliding block.
6. the device according to claim 1 for aluminum-alloy wheel press mounting bolt auxiliary feeding, which is characterized in that described
Upper rail and lower guideway at both ends respectively include block.
7. the device according to claim 1 for aluminum-alloy wheel press mounting bolt auxiliary feeding, which is characterized in that described
Upper bracket and lower bracket further comprise driving device.
8. the device according to claim 1 for aluminum-alloy wheel press mounting bolt auxiliary feeding, which is characterized in that described
Upper rail, lower guideway, top shoe and sliding block be formed from steel, and upper rail, lower guideway have 17-22mm diameter, institute
It is in closely sealed between the inner surface and upper rail and the outer surface of lower guideway of the top shoe and sliding block stated, and top shoe is under
Sliding block on the outside of upper rail and lower guideway with a thickness of 12-20mm;Between the upper rail and top shoe, lower guideway and downslide
Roughness Ra value between block is both less than 0.40, and contact surface is lubricated by the lubricating oil of 50W.
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CN201820925346.6U CN208929625U (en) | 2018-06-15 | 2018-06-15 | A kind of device for aluminum-alloy wheel press mounting bolt auxiliary feeding |
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CN201820925346.6U CN208929625U (en) | 2018-06-15 | 2018-06-15 | A kind of device for aluminum-alloy wheel press mounting bolt auxiliary feeding |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108655701A (en) * | 2018-06-15 | 2018-10-16 | 中信戴卡股份有限公司 | A kind of device for aluminum-alloy wheel press mounting bolt auxiliary feeding |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108655701A (en) * | 2018-06-15 | 2018-10-16 | 中信戴卡股份有限公司 | A kind of device for aluminum-alloy wheel press mounting bolt auxiliary feeding |
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