CN208923539U - A kind of microwave radio connector hair button automatic producing device - Google Patents
A kind of microwave radio connector hair button automatic producing device Download PDFInfo
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- CN208923539U CN208923539U CN201821502752.8U CN201821502752U CN208923539U CN 208923539 U CN208923539 U CN 208923539U CN 201821502752 U CN201821502752 U CN 201821502752U CN 208923539 U CN208923539 U CN 208923539U
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Abstract
The utility model discloses a kind of microwave radio connector hair button automatic producing device, it includes the automatic unwinding unit of wire rod, the broken line supply unit that wire rod is bent into irregular wave odontoid and is gradually fed forward wire rod, waveform wire rod is squeezed into the twist cell that close retrotorsion increases its scrambling, unit is cut positioned at twist cell output end, material winds after torsion are formed to the coiling unit of strip, the semi-finished product transfer unit that strip silk thread is removed from coiling unit, the bunch unit that the wire rod of winding into strips is squeezed more closely knit, realize the material toggling unit of the wire rod disengaging in bunch unit, wire rod after dense extrusion is subjected to the molding modular unit of size and blanking device.The utility model can be realized feeding, be bent into wave odontoid, winding into strips, a series of automatic operations such as dense extrusion, shaping size and blanking, silk thread is evenly distributed inside the hair button for substantially increasing production efficiency, and making, and is not easy fracture of wire.
Description
[technical field]
The utility model belongs to connector mounting technology field, more particularly to a kind of microwave radio connector hair button
Automatic producing device.
[background technique]
Hair button connector is the Filamentous wire rod using certain length by bending distortion, is finally molded into design size.
Hair button connector has the characteristics that random transmission direction due to being made by bending distortion, and it is micro- to be widely used in radio frequency
In wave millimeter wave antenna.
The traditional production and processing of hair button winds bending forming using pure by hand, and producing efficiency is extremely low, and very time-consuming;Separately
Outside, the bending shape overwhelming majority of hand-made hair button, internal silk thread is annular, and degree of irregularity is inadequate, internal silk thread
Distribution not enough uniformly, compactness also not enough, the overall dimensions of product also cannot effectively guarantee that product qualification rate is low, make
It is high at cost of manufacture.Equipment based on the full-automatic production that can be realized mao button at present is very few, and therefore, this department grinds
The automated production that a microwave radio connector realizes mao button with hair button automatic producing device is sent out.
Realize its full-automation production, then the cookies of silk thread bend, wind agglomerating or item, external dimensions molding and silk
Line feeding, finished product blanking are intended to realize automatic operation.
Patent No. 201710415080.0 discloses a kind of fully automatic wire winding machine in the prior art, in the bending of silk thread
On, silk thread is bent into wave-like by the way of the engagement of upper and lower helical teeth, but in the actual production process, which is held very much
Easily there is a phenomenon where silk threads to be broken, and causes midway machine stop times to increase, reduces production efficiency;The equipment made in hair button
Cheng Zhong is just directly entered winding process after silk thread is molded into wave-like, usually can be by wave before in winding process
Shape wave shape pull cause to original linear type it is Wrapping formed after bulk or strip wire internal silk thread bending degree and do not advise
It then spends undesirable.
[utility model content]
The main purpose of the utility model is to provide a kind of microwave radio connector hair button automatic producing device, energy
Enough automatic chargings for realizing hair button, be bent into after wave odontoid, automatic torsion automatically wind into strips, automatically dense extrusion,
A series of automatic operations such as automatic shaping external dimensions and automatic blanking substantially increase production efficiency, and the hair made
Silk thread is evenly distributed inside button, is not easy fracture of wire.
The utility model is achieved through the following technical solutions above-mentioned purpose: a kind of microwave radio connector hair button is automatic
Production equipment, successively include according to production process the automatic unwinding unit of wire rod, wire rod is bent into irregular wave odontoid and
Docked by broken line supply unit that wire rod is gradually fed forward, with broken line supply unit and by waveform wire rod squeeze it is close after turn round
Change into the twist cell for increasing its scrambling, cutting unit, twine wire rod after torsion positioned at the twist cell output end
Around form the coiling unit of strip, by semi-finished product transfer unit that the strip structure after winding is removed from coiling unit, will twine
Bunch unit that wire rod around into strips squeezes more closely knit, will squeeze the material toggling unit for realizing wire rod disengaging in bunch unit
Wire rod after densification reality carries out the molding modular unit of size and blanking device.
Further, the broken line supply unit includes forming gear, above the forming gear and stirs described
The material toggling forming unit of forming gear rotation, the material toggling forming unit include the second actuator, by second actuator drive
Dynamic transmission mould group is carried out irregular circular motion by transmission mould group driving and is caught in the slot of the forming gear
First molding fixture block and the second molding fixture block.
Further, the forming gear is tooth form, the not all the same irregular gear of angle is arranged in tooth pitch, tooth.
Further, the twist cell includes third actuator, the active that the third actuator round end is arranged in
Gear, the driving cog wheel disc engaged with the driving gear, the pipe sleeve rotated synchronously with the driving cog wheel disc, be accommodated in it is described
It is in pipe sleeve and fetter wire rod overall profile containing tube, the containing tube be internally provided with axially through beam shape hole, it is described
One section of the tail portion kidney slot reduced for diameter in beam shape hole.
Further, the coiling unit includes the first connecting plate, the 4th be fixed on first connecting plate driving
Part, the 5th actuator and the second cylinder, the rotation shell rotated by fourth drive member driving are driven by the described 5th
Part driving carries out the first flexible telescopic rod, is carried out the second flexible telescopic rod by second cylinder driving, is arranged described
The pushing block of first telescopic rod end, a pair of of the wire winding pole for being opened and being drawn close by pushing block driving are stretched by described second
Bar drives the first clamping jaw of a pair for being opened and being closed, and the wire winding pole is located on the outside of first clamping jaw, and described second stretches
Contracting bar, which is applied in first telescopic rod, to be stretched, and first telescopic rod, which is applied in the shell of revolution body, to be stretched
And it can be with the rotation shell synchronous rotary.
Further, before the semi-finished product transfer unit includes the 9th actuator, is carried out by the 9th actuator driving
The 4th connecting plate that moves afterwards, the third cylinder being fixed on the 4th connecting plate are opened by third cylinder driving
The second clamping jaw with closure is opened, forms a rectangular aperture slot under the second clamping jaw closed state.
Further, the bunch unit includes Ji Xian mechanism, and the Ji Xian mechanism includes being driven by the tenth actuator
Dynamic the being rotated and crowded line drive gear disk for being internally provided with cam inner ring, the fixed branch being arranged in the cam inner ring
Support plate is angularly resiliently arranged in the fixed support plate and cooperates the crowded line realized and opened with purse up with the cam inner ring
Head.
Further, the material toggling unit includes the 11st actuator, is driven progress front and back by the 11st actuator
7th connecting plate of movement, the 7th cylinder being fixed on the 7th connecting plate are controlled by the 7th cylinder driving
Movement the 8th connecting plate, be fixed on the 8th connecting plate and semi-finished product hair button is pushed into the bunch unit
First push rod, be fixed on the 8th connecting plate and semi-finished product hair button is pushed out to from the bunch unit it is described fixed
The second push rod in type unit and the front end being fixed on the 7th connecting plate sizing push rod.
Further, the modular unit includes the 12nd actuator, the 13rd actuator, by the 12nd actuator
Driving carries out the shaped block of side-to-side movement, is formed push rod respectively from described fixed by the 13rd actuator driving and the front end
The rear end sizing push rod being inserted into before and after type block and the rewinding box positioned at the shaped block moving end.
Further, the blanking device is moved forward and backward and hair button is pushed into institute from the shaped block
State the blanking push rod in rewinding box.
Compared with prior art, a kind of microwave radio connector of the utility model hair button automatic producing device is beneficial
Effect is: can be realized the automatic charging of mao button, be bent into wave odontoid, automatic torsion automatically after wind into strips, from
A series of automatic operations such as dynamic dense extrusion, automatic shaping external dimensions and automatic blanking, substantially increase production efficiency,
And silk thread is closely knit inside the hair button produced, upper and lower silk thread is evenly distributed, is not easy fracture of wire;The rail that internal silk thread is not fixed
The distribution trend of mark, each section of straight line silk thread is also different, and security performance is substantially increased in terms of communication.
[Detailed description of the invention]
Fig. 1 is the configuration schematic diagram of the utility model embodiment sub-module;
Fig. 2 is the structural schematic diagram of the automatic unwinding unit of wire rod in the utility model embodiment;
Fig. 3 is the structural schematic diagram of the broken line supply unit in the utility model embodiment;
Fig. 4 is the partial structure diagram of the utility model embodiment middle polyline supply unit;
Fig. 5 is the structural schematic diagram that mould group is driven in the utility model embodiment;
Fig. 6 is the structural schematic diagram of forming gear in the utility model embodiment;
Fig. 7 is twist cell and the structural schematic diagram for cutting unit in the utility model embodiment;
Fig. 8 is the partial structure diagram of twist cell in the utility model embodiment;
Fig. 9 is the broken section structural schematic diagram of twist cell in the utility model embodiment;
Figure 10 is the structural schematic diagram of coiling unit in the utility model embodiment;
Figure 11 is the partial structure diagram of coiling unit in the utility model embodiment;
Figure 12 is the wire winding pole driving principle structural schematic diagram in the utility model embodiment coiling unit;
Figure 13 is the first telescopic rod end driving structure schematic diagram in the utility model embodiment;
Figure 14 is the first telescopic rod end drive part structural schematic diagram in the utility model embodiment;
Figure 15 is the first clamping jaw driving structure schematic diagram in the utility model embodiment;
Figure 16 is the structural schematic diagram of semi-finished product transfer unit in the utility model embodiment;
Figure 17 is the structural schematic diagram of the second clamping jaw in the utility model embodiment in semi-finished product transfer unit;
Figure 18 is the structural schematic diagram of bunch unit in the utility model embodiment;
Figure 19 is the partial structure diagram of bunch unit in the utility model embodiment;
Figure 20 is the structural schematic diagram of the Ji Xian mechanism in the utility model embodiment in bunch unit;
Figure 21 is the part configuration schematic diagram of the Ji Xian mechanism of bunch unit in the utility model embodiment;
Figure 22 is the structural schematic diagram of material toggling unit in the utility model embodiment;
Figure 23 is the structural schematic diagram of modular unit and blanking unit in the utility model embodiment;
Figure 24 is the partial structure diagram of blanking unit in the utility model embodiment;
Digital representation in figure:
100 microwave radio connectors hair button automatic producing device;
The automatic unwinding unit of 1 wire rod, 11 first actuators, 12 discharge plates, 13 first tensioning wheels, 14 first directive wheels, 15
Oscillating rod, 16 angle limit inductors;
2 broken line supply units, 21 wire rod guiding in channel, 211 gratings, 22 wire rods export runner, 23 forming gears, 231 turns
Axis, 24 material toggling forming units, 241 second actuators, 242 transmission mould groups, 2421 stand frames, 2422 upper mounted plates, 2423 sides are solid
Fixed board, 2,424 first tuning plates, 2,425 second tuning plates, 2426 ports, 2427 cams, 243 first molding fixture blocks, 244 second
Form fixture block, 25 guiding devices, 251 oscillating rods, 252 second directive wheels;
3 twist cells, 31 third actuators, 32 driving gears, 33 driving cog wheel discs, 34 pipe sleeves, 35 containing tubes, 36 axis
It holds, 37 bearing blocks, 38 beam shape holes, 39 first bolt mounting holes, 310 second bolt mounting holes, 311 gratings;
4 coiling units, 41 Three-axis drive mould groups, 42 first connecting plates, 43 fourth drive members, 44 the 5th actuators, 45 rotations
Transcapsidation body, 46 first telescopic rods, 47 second telescopic rods, 48 pushing blocks, 49 wire winding poles, 410 first clamping jaws, 4101 interconnecting pieces, 4102
Protrusion, 4103 supporting rods, 411 sliding slots, 412 sliding blocks, 413 pin shafts, 414 openings, 415 fixed blocks, 416 the 6th actuators, 417
Second connecting plate, 418 the 7th actuators, 419 third connecting plates, 420 the 8th actuators, 421 lead screws, 422 nut seats, 423
I-shaped interconnecting piece, 424 strip grooves, 425 second cylinders, 426 synchronous pulleys;
5 semi-finished product transfer units, 51 the 9th actuators, 52 the 4th connecting plates, 53 third cylinders, 54 second clamping jaws, 55 squares
Shape open slot;
6 bunch units, 61 the 4th cylinders, 62 the 5th connecting plates, 63 the 5th cylinders, 64 the tenth actuators, 65 the 6th connections
Plate, 66 the 6th cylinders, 67 guide pads, 671 sliding slots, 68 Ji Xian mechanisms, 681 crowded line drive gear disks, 682 cam inner rings, 683 is solid
Determine support plate, 6831 guide grooves, 6832 support rods, 6,833 first limited mouths, 6,834 second limited mouths, 684 crowded the end of a thread, 6841 is sliding
Dynamic item, 6842 attachment bases, 6843 bunch blocks, 6844 elastic components, 6845 idler wheels, 685 extendable rooms, 69 driving gears, 610 is fixed
Seat;
7 material toggling units, 71 the 11st actuators, 72 the 7th connecting plates, 73 the 7th cylinders, 74 first push rods, 75 second push away
Bar, 76 front ends sizing push rod, 77 anticollision gag lever posts;
8 modular units, 81 the 12nd actuators, 82 the 13rd actuators, 83 shaped blocks, 84 rear ends sizing push rod, 85 receive
Magazine;
9 blanking devices, 91 blanking push rods, 92 rotating disks, 93 the 8th connecting plates, 94 guide chutes, 95 driving rollers, 96
Support guide holder, 97 the 14th actuators;
10 cut unit, 101 first cylinders, 102 cutters, 103 bottom knife.
[specific embodiment]
Embodiment:
Please refer to Fig. 1, a kind of the present embodiment microwave radio connector hair button automatic producing device 100 comprising line
It material automatic unwinding unit 1, wire rod is bent into irregular wave odontoid and is gradually fed forward wire rod broken line supply unit
2, dock with broken line supply unit 2 and by waveform wire rod squeeze close retrotorsion at increase its scrambling twist cell 3,
By material winds after torsion formed strip coiling unit 4, by the strip structure after winding removed from coiling unit 4 half at
Product transfer unit 5 passes in and out the wire rod of bunch unit 6, realization bunch unit 6 that the wire rod of winding into strips squeezes more closely knit
Material toggling unit 7, the wire rod after dense extrusion is subjected to the molding modular unit 8 of size and blanking device 9.
Referring to figure 2., the automatic unwinding unit 1 of wire rod includes the first actuator 11, by the driving rotation of the first actuator 11
Discharge plate 12, the first tensioning wheel 13 and the first directive wheel 14 that tension adjustment is carried out to wire rod, the setting of the first tensioning wheel 13 exist
On one oscillating rod 15, one end of oscillating rod 15 is hinged on a bracket, and the two sides of oscillating rod 15 are provided with angle limit inductor
16。
- Fig. 4 referring to figure 3., broken line supply unit 2 include that wire rod guiding in channel 21 and wire rod export runner 22, setting exist
Forming gear 23 between wire rod guiding in channel 21 and wire rod export runner 22 above forming gear 23 and stirs molding gear
The material toggling forming unit 24 of 23 rotation of wheel.
The light whether wire rod that the head end position of wire rod guiding in channel 21 is provided in detection wire rod guiding in channel 21 disconnects
Grid 211 can be handled timely after preventing fracture of wire.
- Fig. 6 referring to figure 5., forming gear 23 are set in a shaft 231, and shaft 231 is arranged by a bearing one
On fixed bracket.Forming gear 23 is tooth form, the not all the same irregular gear of angle is arranged in tooth pitch, tooth.In forming gear 23
Tooth be that tooth that is left-handed, having is dextrorotation, the tooth pitch that has is big, the tooth pitch that has is small.
Material toggling forming unit 24 include the second actuator 241, by the second actuator 241 drive transmission mould group 242, passed
The driving of dynamic model group 242 carries out irregular circular motion and the first molding fixture block 243 for being caught in the slot of forming gear 23 and the
Two molding fixture blocks 244.The Patent No. that the realization principle of transmission mould group 242 in the present embodiment and our company have applied
201610317553.9 utility model patent in " transmission module 346 " it is similar.In the present embodiment, transmission mould group 242 includes
The relocatable module (not identified in figure) that stand frame 2421, two be arranged in stand frame 2421 can float up and down, first
Molding fixture block 243 and the second molding fixture block 244 are separately positioned on two relocatable modules, and the relocatable module includes fixing
In the upper mounted plate 2422 on stand frame 2421 and side fixed plate 2423, it is housed in stand frame 2421 and can control the of floating
One tuning plate 2424 is housed in the second tuning plate 2425 that in stand frame 2421 and can be floated up and down.First tuning plate, 2424 table
Face is provided with the first groove (not indicating in figure) of the second tuning plate 2425 of receiving.First tuning plate 2424 and side fixed plate
2423, the second tuning plate 2425 is connect by elastic component with upper mounted plate 2422.First tuning plate 2424, the second tuning plate
Port 2426 is provided among 2425, the rotary shaft of the second actuator 241 is passed through from port 2426, in the second actuator 241
Cam 2427 is provided in rotary shaft and with each 2426 corresponding position of port.
First molding fixture block 243 is fixed at the lower surface of the second tuning plate 2425.In the driving of the second actuator 241
Under effect, multiple cams 2427 act on the first tuning plate 2424 and the second tuning plate 2425 simultaneously, drive the first molding fixture block 243
Or second molding fixture block 244 carry out irregular circular motion, and by the tooth socket fit of molding fixture block and forming gear 23, with
One, the wave tooth wave tooth of forming gear 23 1 is fed forward wire rod.In the present embodiment, there are two the relocatable module settings, and two
A relocatable module alternately transmits wire rod, and can repeat to bend when wire rod is molded into waveform, so that wire rod after molding
Inside each straightway direction and length have no rule, its degree of irregularity is improved, to ensure that inside mao button
The track that silk thread is not fixed.
Broken line supply unit 2 further includes the guiding device 25 being connected with twist cell 3, and guiding device 25 includes that middle part is hinged
Oscillating rod 251 on a fixed bracket, two the second directive wheels 252 that 251 both ends of oscillating rod are arranged in, are located at oscillating rod
The wire output end of the second directive wheel 252 of 251 lower ends is docked with the wire rod input terminal of twist cell 3.
Fig. 7-Fig. 9 is please referred to, twist cell 3 includes third actuator 31, the master that 31 round end of third actuator is arranged in
Moving gear 32, the pipe sleeve 34 rotated synchronously with driving cog wheel disc 33, is accommodated in the driving cog wheel disc 33 engaged with driving gear 32
Containing tube 35 that is in pipe sleeve 34 and fettering wire rod overall profile, one end of pipe sleeve 34 are arranged by bearing 36 in a bearing block 37
On.Containing tube 35 be internally provided with axially through beam shape hole 38, the kidney slot that one section of the tail portion of Shu Xingkong 38 reduces for diameter.
It is provided with the first radial bolt mounting holes 39 on driving cog wheel disc 33, and is consolidated driving cog wheel disc 33 and pipe sleeve 34 by bolt
Fixed connection.It is provided with the second bolt mounting holes 310 on pipe sleeve 34, and is fixedly connected with containing tube 35 with pipe sleeve 34 by bolt.
The present embodiment is turned round wavy wire rod by twist cell 3 before carrying out being winding into elongated strip structure
Turn, the coiling of cooperation coiling unit 4 is pullled, and wire rod is uniformly reversed, and on the one hand improves the irregular of mao button inside silk thread
Degree, on the other hand, when can effectively prevent further around line, the wave feature of wire rod is deteriorated, or even pulls the state of being in line,
So that the pitch of waves increases, wave amplitude significantly reduces, so that the transmission direction of silk thread is more consistent inside hair button, influence to transmit
In secret and safe.
It is provided in 35 leading-out terminal of containing tube and cuts unit 10.Cutting unit 10 includes the first cylinder 101, by the first cylinder
The cutter 102 and bottom knife 103 that 101 drivings are cut.
Please refer to Figure 10-Figure 15, coiling unit 4 includes Three-axis drive mould group 41, driven by Three-axis drive mould group 41 the
One connecting plate 42, the fourth drive member 43 being fixed on the first connecting plate 42, the 5th actuator 44 and the second cylinder 425, by
Four actuators 43 driving rotated rotation shell 45, by the 5th actuator 44 drive carry out the first flexible telescopic rod 46,
Carried out the second flexible telescopic rod 47 by the driving of the second cylinder 44, pushing block 48 that 46 end of the first telescopic rod is set, by pushing block
48 drivings are opened and a pair of of the wire winding pole 49 drawn close, a pair first opened and be closed by the driving of the second telescopic rod 47
Clamping jaw 410.Second telescopic rod 47, which is applied in the first telescopic rod 46, to be stretched, and the first telescopic rod 46 is applied in rotation shell 45
Inside stretched and can with rotation 45 synchronous rotary of shell.Wire winding pole 49 is located at 410 outside of the first clamping jaw.
There are two in splay sliding slot 411, the upper and lower of pushing block 48 is provided with a sliding block 412 for setting on pushing block 48,
The pin shaft 413 being caught in sliding slot 411 is provided on sliding block 412, wire winding pole 49 is fixed on sliding block 412.Rotate shell 45
On be provided with two pairs of openings 414, the both ends of two sliding blocks 412 pass through opening 414, so as to form to 412 glide direction of sliding block
Guiding role.
It is provided with a fixed block 415 on rotation shell 45, the first clamping jaw 410 is separately positioned on fixed block by elastic component
415 two sides.The protrusion that first clamping jaw 410 includes C-shaped interconnecting piece 4101, is stretched out positioned at the middle part of interconnecting piece 4101 and outside
4102, the protrusion 4102 in the supporting rod 4103 of 4102 end of protrusion, two the first clamping jaws 410 is on opposite sides
Inclined-plane, the second telescopic rod 47 is across fixed block 415 and end is inserted into cooperate two protrusions 4102 with the inclined-plane and be realized
The opening and closure of first clamping jaw 410.
Three-axis drive mould group 41 realizes move forward and backward second including the 6th actuator 416, by the driving of the 6th actuator 416
Connecting plate 417, the 7th actuator 418 being fixed on the second connecting plate 417 are driven by the 7th actuator 418 and realize left and right fortune
Dynamic third connecting plate 419, the 8th actuator 420 for being fixed on third connecting plate 419, the first connecting plate 42 are driven by the described 8th
The driving of moving part 420, which is realized, to move up and down.
Synchronous pulley 426 is provided on rotation shell 45, the rotary shaft of fourth drive member 43 passes through synchronous pulley, synchronous belt
The synchronous rotary of rotation shell 45 is realized in driving.The rotary shaft of 5th actuator 44 is connected with a lead screw 421, silk by shaft coupling
A nut seat 422 is equipped on thick stick 421, the end of the first telescopic rod 46 is rotatable to be entrapped on the nut seat 422,
To realize the stretching motion of the first telescopic rod 46.The end of first telescopic rod 46 is an I-shaped interconnecting piece 423, nut seat
Be provided on 422 card slot (not identified in figure), the I-shaped interconnecting piece 423 be rotatably arranged in the card slot and by
The card slot defines the freedom degree of axis.It rotates and is provided with axial strip groove 424 on shell 45, it is solid on the first telescopic rod 46
Surely it is provided through the rotary drive key (not identifying in figure) of strip groove 424, shell of revolution is realized by the rotary drive key
The synchronous rotary of body 45 and the first telescopic rod 46, meanwhile, shell 45 is rotated with sliding block 412, the coiling being fixed on sliding block 412
410 synchronous rotary of bar 49, fixed block 415 and the first clamping jaw, and the first telescopic rod 46 can axis shifting relative to rotation shell 45
It is dynamic.
The grating 311 that whether is broken of wire winding pole 49 being additionally provided in twist cell 3 in detection coiling unit 4, prevent around
Line bar 49 loses coiling function after being broken.
The coiling unit 4 of the present embodiment setting is compact-sized, ingenious in design, and in coiling, the first clamping jaw 410 first is mobile
To twist cell 3 output end and clamp the end of a thread, the end of a thread is then pulled out into a segment length, at this point, two wire winding poles 49 are right
Claim to be arranged in 410 two sides of the first clamping jaw, and is flared to design spacing;First clamping jaw 410,49 synchronous rotary of wire winding pole, match simultaneously
Wavy wire rod is wound structure in a strip shape in after certain twisting states by the twisting action for closing twist cell 3;It removes and twines when needs
When strip structure after, two wire winding poles 49 are drawn close to centre, and the first clamping jaw 410 opens, then cooperates semi-finished product transfer unit 5
It is drawn off.
Please refer to Figure 16-Figure 17, semi-finished product transfer unit 5 include the 9th actuator 51, by the 9th actuator 51 drive into
Row move forward and backward the 4th connecting plate 52, be fixed on the 4th connecting plate 52 third cylinder 53, by third cylinder 53 drive into
Row opens the second clamping jaw 54 with closure.A rectangular aperture slot 55 is formed under second clamping jaw, 54 closed state.Rectangular aperture slot 55
It is mainly used for grabbing the semi-finished product for being wound strip from coiling unit 4, since the semi-finished product of strip are wound
On wire winding pole 49, therefore, in crawl, two sub- clamping jaws of the second clamping jaw 54 can not contact docking, therefore, the second folder
Pawl 54 forms a rectangular aperture slot 55 in closed state, and opening is to avoid wire winding pole 49.
Figure 18-Figure 21 is please referred to, bunch unit 6 is moved forward and backward including the 4th cylinder 61, by the driving of the 4th cylinder 61
The 5th connecting plate 62, the 5th cylinder 63 that is fixed on the 5th connecting plate 62 and the tenth actuator 64, driven by the 5th cylinder 63
Move the 6th cylinder 66 for carrying out the 6th connecting plate 65 of side-to-side movement and being fixed on the 6th connecting plate 65, by the 6th cylinder
It is that 66 drivings move up and down and with the guide pad 67 of the second clamping jaw 54 cooperation and will be described by the driving of the tenth actuator 64
The Ji Xian mechanism 68 of strip semi-finished product dense extrusion.
A sliding slot 671 is provided on guide pad 67, the second clamping jaw 54 moves in sliding slot 671 and by sliding slot 671 and square
The opening of the cooperation enclosing square open slot 55 of shape open slot 55.
Ji Xian mechanism 68 include by the tenth actuator 64 driving rotated and be internally provided with cam inner ring 682 squeeze
Line drive gear disk 681, is angularly resiliently arranged in fixed support plate at the fixation support plate 683 being arranged in cam inner ring 682
Cooperate the crowded the end of a thread 684 realized and opened with purse up in 683 and with cam inner ring 682.Cam inner ring 682 is arranged including several intervals
And profiling segmental arc (not identified in figure) with fixed 683 profiling of support plate, cam inner ring 682 is in the two neighboring profiling arc
Extendable room 685 is formed between section between position and fixed support plate 683, is angularly provided with radial direction in fixed support plate 683
The guide groove 6831 that opens up is internally provided with that support rod 6832 corresponding with 6831 position of guide groove, middle part setting is restricted squeezes
The end of a thread 684 opens the first limited mouth 6833 of range, is connected to guide groove 6831 and to axially extend to fixed support plate 683 another
Second limited mouth 6834 on surface squeezes the end of a thread 684 and includes the slider bar 6841 being housed in guide groove 686, is located at slider bar
On 6841 and be set on support rod 6832 attachment base 6842, positioned at 6841 front end of slider bar and pass through the first limited mouth
6833 bunch block 6843 is arranged with the elastic component 6844 for supporting attachment base 6842 on support rod 6832.
Fixed support plate 683 is fixed in the fixing seat 610 on the 5th connecting plate 62.
In the present embodiment there are four the settings of bunch block 6843, it may be set to be three in other embodiments.Bunch block
6843 are provided with the engaging positioning region for realizing the positioning of card slot fixture block between each other, and the front end of bunch block 6843 is provided with an arc surface
(not identified in figure), so that the front end of all bunch blocks 6843 is around forming a circular hole under purse up state.Engaged by setting
Positioning region makes the movement of bunch block 6843 more accurate, and the movement of the end of a thread 684 is squeezed by the Ji Xian mechanism 68 of the present embodiment setting
It is more synchronous and accurate, so that it is more preferable to squeeze line effect.
Attachment base 6842 is located in the second limited mouth 6834, and the second limited mouth 6834 is that attachment base 6842 provides movable sky
Between.In order to reduce the coefficient of friction of cam inner ring 682 and fixed 683 surface of support plate, the end of slider bar 6841 is provided with rolling
Wheel 6845.
The shaft end of tenth actuator 64 is provided with the driving gear 69 engaged with crowded line drive gear disk 681.
The working principle of bunch unit 6 are as follows: semi-finished product hair button is grabbed guide pad 67 by semi-finished product transfer unit 5
It sets, semi-finished product hair button is then pushed into bunch block 6843 by material toggling unit 7 and is surrounded in the crowded line chamber formed;Tenth actuator
64 drive crowded line drive gear disk 681 to rotate, and when guide groove 6831 is directed at the profiling segmental arc, crowded the end of a thread 684, which is squeezed, to be pressed to
It inside tightens, to realize the extrusion forming of semi-finished product hair button;After extruding, squeezes line drive gear disk 681 and continue to rotate, when
When guide groove 6831 is directed at the extendable room 685, the end of a thread 684 is squeezed under the action of elastic component 6844 first slightly to extending out
, at this point, material toggling unit 7 releases the hair button after squeezing well from crowded the end of a thread 684, then, the end of a thread 684 is squeezed in elastic component
Continue to expand outwardly to maximum rating under the action of 6844, so that next semi-finished product hair button is smoothly pushed into.
Referring to figure 2. 2, material toggling unit 7 includes the 11st actuator 71, is driven by the 11st actuator 71 and carry out front and back fortune
Dynamic the 7th connecting plate 72, the 7th cylinder 73 being fixed on the 7th connecting plate 72 are carried out left and right fortune by the driving of the 7th cylinder 73
Dynamic the 8th connecting plate 74, be fixed on the 8th connecting plate 74 and semi-finished product hair button is pushed into first in bunch unit 6
Push rod 74, be fixed on the 8th connecting plate 74 and semi-finished product hair button is pushed out in modular unit 8 from bunch unit 6
Second push rod 75 and the front end being fixed on the 7th connecting plate 72 sizing push rod 76.It is additionally provided on 7th connecting plate 72 anti-
Hit gag lever post 77.
Referring to figure 2. 3, modular unit 8 includes the 12nd actuator 81, the 13rd actuator 82, by the 12nd actuator
81 drivings carry out the shaped block 83 of side-to-side movement, are formed push rod 76 respectively from shaped block by the driving of the 13rd actuator 82 and front end
The rear end sizing push rod 84 and the rewinding box 85 positioned at 83 moving end of shaped block that 83 front and backs are inserted into.It is arranged in shaped block 83
There is sizing chamber (not identifying in figure).
The front end of bunch block 6843 is docked with the sliding slot 671 on guide pad 67, the rear end of bunch block 6843 and shaped block 83
Docking.
3- Figure 24 referring to figure 2., blanking device 9 are moved forward and backward and are pushed into hair button from shaped block 83
Blanking push rod 91, the 14th actuator 97 in rewinding box 85 are driven the rotating disk 92 rotated by the 14th actuator 97.
Blanking push rod 91 is fixed on the 8th connecting plate 93 capable of sliding back and forth, and 93 lower surface of the 8th connecting plate is provided with left and right directions
The guide chute 94 of distribution, rotating disk 92 are located at the driving roller 95 for being provided on circumferential edge position and being caught in guide chute 94, lead to
Overdrive roller 95 the 8th connecting plate 93 of rotational movement it is round-trip move forward and backward, to realize blanking push rod 91
Round-trip blanking action.It is provided with support on the flexible path of blanking push rod 91 and is oriented to the support guide seat 96 of blanking push rod 91.
The working principle of the present embodiment microwave radio connector hair button automatic producing device 100 are as follows:
1) silk thread enters in broken line supply unit 2 from the automatic unwinding unit 1 of wire rod, the molding in broken line supply unit 2
Silk thread is gradually fed forward by gear 23 and the cooperation of material toggling forming unit 24;
2) in broken line supply unit 2, fortune above and below the first molding fixture block 243 and the second alternate front and back of molding fixture block 244
It is dynamic, and silk thread is caught in forming gear 23 and forms irregular wave odontoid, it is exported by wire rod export runner 22, and leading
It is entered in twist cell 3 under to the guiding role of device 25;
3) in twist cell 3, the wire rod of irregular wave odontoid gradually marches forward under the effect of pullling of coiling unit 4
Enter into containing tube 35, makes irregular wave odontoid by the turning effort of driving cog wheel disc 33 before entering coiling unit 4
Wire rod has the torsion of certain angle;
4) in coiling unit 4, the first clamping jaw 410 clamps the end of a thread and pulls out one end distance forward first, then wire winding pole 49
Start to rotate, into strips by material winds;
5) it after the completion of winding, cuts unit 10 and cuts off wire rod, and expose the end of a thread in 35 outer end of containing tube;
6) the second clamping jaw 54 in semi-finished product transfer unit 5 is moved to 49 position of wire winding pole, by strip wire rod take out and with
Guide pad 67 in bunch unit 6 forms the rectangular channel of the penetrating all round closure in both ends, and strip wire rod is located at the rectangle at this time
In channel;
7) strip wire rod is pushed into bunch unit 6 by the first push rod 74 in material toggling unit 7 from the rectangular channel
Bunch block 6843 around formed cavity in;
8) in bunch unit 6, by squeezing inside line drive gear disk 681 the cam inner ring 682 and crowded the end of a thread 684 that are arranged
And the mating reaction of fixed support plate 683, of bunch block 6843 is realized in the rotary course for squeezing line drive gear disk 681
Movement is opened and draws close, strip wire rod radial compression is close;It is driven in the process by gear engagement and squeezes line drive gear disk
681 rotations, can accurately control the rotation angle of crowded line drive gear disk 681;
9) bunch unit 6 it is whole with hair button move forward to 83 docking location of shaped block, then by material toggling unit 7
The second push rod 75 the hair button of dense extrusion surrounded in the cavity that is formed by bunch block 6843 be pushed into determining for modular unit 8
In type block 83;
10) bunch unit 6 exits, and the rear end sizing in front end sizing push rod 76, modular unit 8 in material toggling unit 7 pushes away
Bar 84 protrudes into shaped block 83 from the front and back end of shaped block 83 carry out shaping to the anteroposterior dimension of hair button respectively, in this extruding force
Under, so that the silk thread inside hair button is more closely knit and the track of silk thread has no rule;
11) hair button is in shaped block 83 after the final shaping, and shaped block 83 is moved to least significant end, then by blanking device
Blanking push rod 91 in 9 protrudes into shaped block 83 and is pushed out to hair button in rewinding box 85 from the rear end of shaped block 83, completes whole
The automatic production rewinding process of a mao of button.
The present embodiment microwave radio connector hair button automatic producing device 100 realizes the full-automatic metaplasia of mao button
It produces and automatic material receiving, and silk thread is closely knit inside the hair button produced, upper and lower silk thread is evenly distributed, but internal silk thread is not solid
The distribution trend of fixed track, each section of straight line silk thread is also different, and security performance is substantially increased in terms of communication.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art,
Without departing from the concept of the present invention, various modifications and improvements can be made, these belong to practical
Novel protection scope.
Claims (10)
1. a kind of microwave radio connector hair button automatic producing device, it is characterised in that: it is successively wrapped according to production process
The broken line for including the automatic unwinding unit of wire rod, wire rod being bent into irregular wave odontoid and be gradually fed forward wire rod conveys single
Member, dock with broken line supply unit and by waveform wire rod squeeze close retrotorsion at its scrambling of increase twist cell,
Positioned at the twist cell output end cut unit, by after torsion material winds formed strip coiling unit, will winding after
The strip structure semi-finished product transfer unit removed from coiling unit, beam that winding wire rod into strips is squeezed more closely knit
Line unit, realize bunch unit in wire rod disengaging material toggling unit, by after dense extrusion wire rod carry out size it is molding fixed
Type unit and blanking device.
2. microwave radio connector as described in claim 1 hair button automatic producing device, it is characterised in that: the broken line
Supply unit include forming gear, above the forming gear and stir forming gear rotation material toggling molding it is single
Member, the material toggling forming unit include the second actuator, by second actuator drive transmission mould group, by the transmission mould
The the first molding fixture block and the second molding card that group driving carries out irregular circular motion and is caught in the slot of the forming gear
Block.
3. microwave radio connector as claimed in claim 2 hair button automatic producing device, it is characterised in that: the molding
Gear is tooth form, the not all the same irregular gear of angle is arranged in tooth pitch, tooth.
4. microwave radio connector as described in claim 1 hair button automatic producing device, it is characterised in that: the torsion
Unit includes third actuator, the driving gear that the third actuator round end is arranged in, engages with the driving gear
Driving cog wheel disc, with the driving cog wheel disc rotate synchronously pipe sleeve, be accommodated in the pipe sleeve and constraint wire rod monolithic wheel
Wide containing tube, the containing tube be internally provided with axially through beam shape hole, one section of the tail portion in beam shape hole subtracts for diameter
Small kidney slot.
5. microwave radio connector as described in claim 1 hair button automatic producing device, it is characterised in that: the coiling
Unit include the first connecting plate, the fourth drive member being fixed on first connecting plate, the 5th actuator and the second cylinder, by
Rotation shell that fourth drive member driving is rotated is carried out flexible first by the 5th actuator driving and stretches
Bar, carried out the second flexible telescopic rod by second cylinder driving, pushing block that first telescopic rod end is set, by institute
State a pair of of wire winding pole that pushing block driving is opened and drawn close, a pair opened and be closed by second telescopic rod driving
First clamping jaw, the wire winding pole are located on the outside of first clamping jaw, and second telescopic rod is applied in first telescopic rod
It stretches, first telescopic rod, which is applied in the shell of revolution body, to be stretched and synchronous with the rotation shell can be revolved
Turn.
6. microwave radio connector as described in claim 1 hair button automatic producing device, it is characterised in that: described half at
Product transfer unit includes the 9th actuator, the 4th connecting plate moved forward and backward by the 9th actuator driving, is fixed on
Third cylinder on 4th connecting plate is driven the second clamping jaw for being opened and being closed by the third cylinder, and described the
A rectangular aperture slot is formed under two clamping jaw closed states.
7. microwave radio connector as described in claim 1 hair button automatic producing device, it is characterised in that: the bunch
Unit includes Ji Xian mechanism, the Ji Xian mechanism include the tenth actuator, by the tenth actuator driving rotated and
The crowded line drive gear disk for being internally provided with cam inner ring, the fixation support plate being arranged in the cam inner ring, angularly bullet
Property be arranged in the fixed support plate and cooperate the crowded the end of a thread realized and opened with purse up with the cam inner ring.
8. microwave radio connector as described in claim 1 hair button automatic producing device, it is characterised in that: the material toggling
Unit includes the 11st actuator, the 7th connecting plate moved forward and backward by the 11st actuator driving, is fixed on institute
The 7th cylinder on the 7th connecting plate is stated, the 8th connecting plate for carrying out side-to-side movement is driven by the 7th cylinder, is fixed on institute
State it is on the 8th connecting plate and by the first push rod that semi-finished product hair button is pushed into the bunch unit, be fixed on the described 8th and connect
It is on fishplate bar and semi-finished product hair button is pushed out to the second push rod, Yi Jigu in the modular unit from the bunch unit
The front end sizing push rod being scheduled on the 7th connecting plate.
9. microwave radio connector as claimed in claim 8 hair button automatic producing device, it is characterised in that: the sizing
Unit include the 12nd actuator, the 13rd actuator, by the 12nd actuator drive carry out side-to-side movement shaped block,
It is pushed away by the rear end sizing that the 13rd actuator driving is inserted into before and after the shaped block respectively with front end sizing push rod
Bar and rewinding box positioned at the shaped block moving end.
10. microwave radio connector as claimed in claim 9 hair button automatic producing device, it is characterised in that: under described
Material device include moved forward and backward and by hair button from the blanking push rod being pushed into the shaped block in the rewinding box.
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CN201821502752.8U CN208923539U (en) | 2018-09-14 | 2018-09-14 | A kind of microwave radio connector hair button automatic producing device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109038177A (en) * | 2018-09-14 | 2018-12-18 | 昆山市德来福工业自动化有限公司 | A kind of microwave radio connector hair button automatic producing device |
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2018
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109038177A (en) * | 2018-09-14 | 2018-12-18 | 昆山市德来福工业自动化有限公司 | A kind of microwave radio connector hair button automatic producing device |
CN109038177B (en) * | 2018-09-14 | 2024-04-02 | 昆山市德来福工业自动化有限公司 | Automatic production equipment for hair button for microwave radio frequency connector |
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