CN208917369U - A kind of fiber carding machine based on roller type combing structure - Google Patents
A kind of fiber carding machine based on roller type combing structure Download PDFInfo
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- CN208917369U CN208917369U CN201821225590.8U CN201821225590U CN208917369U CN 208917369 U CN208917369 U CN 208917369U CN 201821225590 U CN201821225590 U CN 201821225590U CN 208917369 U CN208917369 U CN 208917369U
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Abstract
The utility model discloses a kind of fiber carding machines based on roller type combing structure, it is complicated that it solves fiber carding machine structure in the prior art, the big problem of fibre damage rate, it is good with carding effect, the small beneficial effect of fibre damage, its scheme is as follows: a kind of fiber carding machine based on roller type combing structure, including pre-comb system, including the licker-in for loosen fibre bundle and impurity elimination supported by rack, wool opening cylinder is arranged in the side of licker-in, setting wool opening cylinder stripper roller and wool opening cylinder working roll above wool opening cylinder, cylinder-roller card system is arranged relative to the side of licker-in in wool opening cylinder, cylinder-roller card system includes at least one set of comb unit, comb unit includes the working roll and stripper roller of close setting, in the lower section of working roll, cylinder is set, fiber after tentatively combing enters cylinder-roller comb Reason system carries out point comb by working roll, stripper roller and cylinder or strips or supplement combing.
Description
Technical field
The utility model relates to the carding apparatus fields of animal origin villus, are combed more particularly to one kind based on roller type
The fiber carding machine of structure.
Background technique
Textile industry is the traditional pillar industry in China.Textile product can be not only used for garment production, can also answer
For key areas such as agricultural, fishery, animal husbandry, industry, traffic, medical treatment.It is still deposited as textile industry big country in the world in China
The problems such as backward in technique, standard is low, the level of informatization is not high, in the world spin, weave etc. traditional handicrafts advanced level
Gap is still very big.
The characteristics of special animal fiber is that their villus fiber is particularly thin, and manufactured clothes also can when wearing
It is special comfortable.Villus fiber light specific gravity, does not readily conduct heat, and warmth retention property is extremely strong.In addition there are excellent reduction characteristic, feel is " soft
Without rotten ", high resilience.Therefore these special animal fiber products also become the product pursued by people.
China is the unusual country of a villus yield, therefore develops core technology, improves product development and design energy
Power, research and development new special animal origin textile machine be very it is necessary to.To promote the value of cashmere, it is necessary to raw wool
Suede correctly, accurately process.Point preliminary working stage of the comb as raw wool suede of cashmere, if this stage control is bad, meeting
Generating very big quality to entire cashmere product below influences.The carding process of cashmere is will to have already passed through simply clean original
Lint passes through feeding, removal of impurities, shredding, goes thick, combing to obtain qualified woolenless cloth.
There is villus mostly and contain the disadvantages of rough and careless, percentage of impurity is higher in existing machinery mostly based on combing.And increase combing
Number can then generate the deficiencies of fibre damage is serious, and fibre length reduces.Therefore, it designs one and goes that thick, impurity elimination effect is good, Gao Rong
The dedicated carding machine of special fibre of hair recovery rate and low damage fiber is significant.
The FN100 Cashmere carding machine of Gansu textile machinery factory exploitation, meets the needs of cashmere carding equipment.In several years
In effective sale, the use feedback of user is relatively good.The device is mainly used for cashmere processing, a part of user has been used in yak
In the processing of ox suede, effect can also reach general requirement.This device is the use that comparison is suitble to township enterprise and individual resident.
The prototype of FN100 Cashmere carding machine is carding machine, is undergone technological transformation on this basis.It is mainly by feeding roller, licker-in, rolling
The primary clusterings such as cylinder, cover board, doffer, die are constituted.It is not special equipment since it is conversion unit, therefore its combing effect
Fruit is unsatisfactory, and its principle is combed using cover board-cylinder construction, increases fibre damage, therefore limit it and push away
Extensively, be not suitable for high-volume to promote the use of and big machineryization production and application.
The composition component of the rich Buddhist nun's board Cashmere carding machine of Italy mainly has: Principle of Auto Feeders for Wool, shredding pre-comb machine, two groups of combs
Manage roller and one group of carding roller.Its process flow are as follows: the raw wool after cleaning is fed into shredding carding machine, fiber by Principle of Auto Feeders for Wool
Block fully opens, and the thick impurity in part is removed by doffer comb, and hair curtain feeds two groups and removes thick flat carding roller, most of coarse wool and impurity
By up to 36 flat carding roller combing removals.The advantages of rich Buddhist nun's board roller type carding machine is the yield of its unitary device unit time
Height, coarse wool removal rate height and fibre damage rate are small.The mainly rich Buddhist nun's board carding machine shredding preparing part of its reason has 8 combings
Point.The shredding effect of rich Buddhist nun's board roller type carding machine is good compared with other equipment, for flat comb roller segment removal it is thick it is miscellaneous create it is good
Condition.Moreover, feature maximum in rich Buddhist nun's board carding machine structure seek to by flat comb roller number up to 66, and its is right
The effect of fiber extremely mitigates, so its fibre damage rate is small.The shortcomings that machine, is also obvious, and most importantly price is high
Expensive, the more domestic carding machine of performance and price is good, but than Japanese You Niji can carding machine it is poor, occupied area is very big, will make to give birth to
Producer's investment is produced to increase.But the structure of rich Buddhist nun's board carding machine still has much more advancedly than the country, China textile machine
Side.This structure design characteristic, so that the comprehensive performances such as recovery rate of roller-cylinder formula carding machine point comb quality and villus
It is significantly improved, this has important reference value for the country, China carding machine architects.
In conclusion advanced, efficient special fibre carding machine is slow in Chinese development at present, but this is that institute, textile mills is anxious
It is essential and asks.Although the country there are many frame factories also developing, it is constantly in the jejune stage, it is big to fibre damage,
Go thick low efficiency.The Ministry of Industry and Information Technology 2016 publication about print and distribute Development of Textile Industry planning (2016-2020)
Notice in, explicitly point out wool to be improved, cashmere product retrofit ability, improve high-end textile machine manufacturing quality.Cause
This, the design and manufacture for accelerating the carding machine that frame manufacture is especially valuable fiber are particularly important.
Therefore, it is necessary to carry out new researching and designing to a kind of fiber carding machine based on roller type combing structure.
Utility model content
A kind of in order to overcome the deficiencies of the prior art, the utility model provides fiber point based on roller type combing structure
Comb, the mechanism carry out a point comb to special animal fiber by centrifugal force, villus quality difference, villus pliability difference, point
Comb effect is good, and rough and careless height is removed in impurity elimination, and fibre damage is small.
A kind of concrete scheme of the fiber carding machine based on roller type combing structure is as follows:
A kind of fiber carding machine based on roller type combing structure, including pre-comb system, including what is supported by rack
For the licker-in of loosen fibre bundle and impurity elimination, wool opening cylinder is arranged in the side of licker-in, and setting wool opening cylinder is shelled above wool opening cylinder
Cylinder-roller card system, cylinder-roller is arranged relative to the side of licker-in in hair roller and wool opening cylinder working roll, wool opening cylinder
Combing system includes at least one set of comb unit, and comb unit includes the working roll and stripper roller of close setting, in working roll
Cylinder is arranged in lower section, and licker-in, wool opening cylinder, wool opening cylinder stripper roller, wool opening cylinder working roll, each spinning of comb unit are fine
Dimension beam enters pretreatment system and carries out shredding processing and preliminary combing processing, and the fiber after tentatively combing enters cylinder-roller
Combing system carries out point comb by working roll, stripper roller and cylinder or strips or supplement combing.
Above-mentioned fiber carding machine, pre-comb system to the mixed and disorderly fibre bundle shredding processing of feeding and preliminary combing at
Reason, fibre bundle are loosened out by licker-in, that is, shredding effect.In addition, fiber after shredding is compared to being ratio before
More fluffy, impurity and coarse wool (because of coarse wool and villus pliability, quality difference) " can be got rid of " under the influence of centrifugal force and be gone out,
And there is certain probability that can be detached from metallic card clothing, metallic card clothing inclination under gravity in the coarse wool of each roller surface attachment
Set angle setting.So there are also the effects of certain impurity elimination for licker-in, then again by cylinder-roller card system to fiber into
Row combing.
Further, the wool opening cylinder stripper roller is set to the obliquely downward of the wool opening cylinder working roll, and wool opening cylinder
The size of stripper roller is less than the size of the wool opening cylinder working roll；
Alternatively, the direction of rotation of wool opening cylinder stripper roller and wool opening cylinder working roll is on the contrary, and wool opening cylinder stripper roller
Direction of rotation is identical as the direction of rotation of wool opening cylinder, wool opening cylinder stripper roller, wool opening cylinder working roll and wool opening cylinder three
In be provided with two-by-two setting distance (in order to avoid or reduce damage to fiber)；
Alternatively, the direction of rotation of stripper roller and the direction of rotation of working roll on the contrary, and working roll direction of rotation and cylinder
Direction of rotation on the contrary, be provided with two-by-two in stripper roller, working roll and cylinder three setting distance (in order to avoid or reduce
Damage to fiber).
The needle cloth wound on cylinder surface, the linear velocity at needle point are greater than at work roll surface cladding needle cloth needle point
Linear velocity.Therefore, there is a point effect for comb between cylinder and working roll.During this, most of fiber is by cylinder institute band
It walks, a part of fiber is transferred on working roll by the needle cloth crawl on working roll.And at the coated needle cloth needle point of stripper roller
Linear velocity is greater than on work roll surface, therefore working roll and the effect between stripper roller are to strip effect, work as fibre migration
When to stripper roller, it will receive certain supplement combing and effect be straightened.Cylinder surface coats the linear velocity at needle cloth needle point
Also greater than the speed at the needle point of stripper roller surface, there is also the effects of supplement combing between them.Cylinder is by the fibre in stripper roller
After dimension strips, these fiber a part are returned to by a point carded work roll surface, and a portion fiber is taken away by cylinder
Into next comb unit, sub-fraction returns to comb unit just now and carries out a combing effect again, works repeatedly, from
And complete combing.
Further, the wool opening cylinder is upstriker structure (wool opening cylinder rotates clockwise), easy for installation；
Further, wool opening cylinder includes wool opening cylinder cylinder, and wool opening cylinder plug, wool opening is arranged on the inside of the cylinder both ends
Cylinder plug and wool opening cylinder axis connection, the rotation of wool opening cylinder axis drive the rotation of wool opening cylinder cylinder.Further, the wool opening
It is equipped with the transferring roller supported by rack between cylinder and the cylinder-roller card system, the villus of wool opening cylinder is stripped
It is transferred to cylinder-roller card system, and the centrifugal force generated by transferring roller rotation, so that coarse wool, impurity fall, transferring roller
Direction of rotation it is opposite with the direction of rotation of the wool opening cylinder；Transferring roller using the centrifugal force that generates when its rotation, make coarse wool,
Impurity falls, while the villus on front portion cylinder can be stripped and be transferred to cylinder-roller card system.
Further, the direction of rotation of wool opening cylinder is identical as the direction of rotation of the licker-in, and wool opening cylinder is square clockwise
To rotation, licker-in is equally rotated clockwise.
Further, the top that the comb unit is set to the cylinder in radian is set equipped with multiple groups, each group, adjacent two
Group interval set distance is arranged, and the center of working roll realizes multi-angle to fiber point in same circular arc in settable three groups, three groups
Comb carries out thick, removal of impurities effect, to reach lower fibre damage rate, higher impurities removing efficiency and go rough and careless；
Alternatively, the stripper roller includes stripper roller cylinder, stripper roller plug, stripper roller is respectively fixedly connected in stripper roller cylinder both ends
Plug circumference is equipped with the bearing with spherical outside surface set connecting with stripper roller cylinder, bearing with spherical outside surface set and stripper roller axis connection, and shells hair
Roll shaft is connect with stripper roller plug；
Moreover, stripper roller structure is identical as wool opening cylinder stripper roller, wool opening cylinder working roll and work roller structure.
If the linear velocity v at the needle point of cylinder surfaceCylinder, linear velocity v at work roll surface needle pointWorking roll, stripper roller surface needle
Linear velocity v at pointStripper roller。vCylinder> vWorking roll, the effect between cylinder and working roll is carding role.In this process, big portion
Fiber is divided to be taken away by cylinder, in addition sub-fraction fiber is transferred to next stripper roller by working roll.vStripper roller> vWorking roll, so stripping
Effect between hair roller and working roll is to strip effect, in addition, there are also the effects that certain supplement is combed and is straightened.vCylinder>
vWorking roll, there is also the effects of supplement combing between cylinder and stripper roller.Therefore stripper roller is finished fibre bundle above its needle cloth
Cheng Hou, fibre bundle are transferred on cylinder.A part at this will be combed again by working roll, but major part will follow cylinder to enter
Next comb unit.
Further, doffer-stripping of stripping-comb system, doffer-stripping of stripping-comb is arranged in the cylinder-roller card system end
System includes doffer and die, and the direction of rotation of the direction of rotation of doffer and the cylinder is on the contrary, doffer can relative to rack
Rotation is eventually transferred at die and is cut off, into the production process of next step to gather fibre bundle；
Alternatively, die is fixed on rack by bolt swing.
Further, pre-comb system and cylinder-roller card system lower section setting junk are discharged in the rack
System is to transmit impurity and coarse wool；
Alternatively, junk discharge system is conveyer belt, carding machine divide the impurity combed out and coarse wool (each roller strap move with
Conveyer belt is fallen under gravity) it is discharged by conveyer belt, while the villus for falling into conveyer belt can also be collected in conveyor belt ends
It is recycled.
Further, the doffer connect with rotating power source, and rotating power source drives cylinder-sieve by transport mechanism
Combing system and pre-comb system is drawn to rotate respectively.
Further, the pre-comb system is arranged double rollers relative to the cylinder-roller card system front side and feeds
The clean former suede of special animal fiber is transferred in fiber carding machine by material system, double roller feed systems by feeding hair bucket；
Alternatively, double roller feed systems include the identical upper feeding roller of structure setting up and down and lower feeding roller, two
A mutually opposing rotation of feeding roller, each roller table in double roller feed systems, pre-comb system and cylinder-roller card system
Face coats metallic card clothing.
Further, the lower section of double roller feed systems is equipped with the cleaning for capableing of rotary setting relative to the rack
Roller, clearer are set to the obliquely downward of the licker-in, and the direction of rotation of clearer is identical as the direction of rotation of the lower feeding roller,
Enter licker-in by villus in the fibre bundle of double roller feed systems, part coarse wool, to junk discharge system, is risen by clearer band
To preliminary removal of impurities, cleaning action, the size of clearer is greater than the size of lower feeding roller.
Moreover, licker-in, wool opening cylinder, transferring roller, cylinder and the center of doffer are set in same horizontal line, upper feeding sieve
Drawing, lower feeding roller, clearer be provided at a distance from setting with licker-in respectively (in order to avoid or reduce damage to fiber), thorn
Roller, wool opening cylinder, transferring roller cylinder and doffer be successively provided in sequence setting distance (in order to avoid or reduce to fiber
Damage).
Entire fibre machine, including double roller feed systems, pre-comb system, cylinder-roller card system, doffer-are cut
Knife strips system and junk discharge system, will have already passed through the clean former suede of cleaning, feeds uniformly through double roller feed systems
Pre-comb system, it is small damaging, under the premise of fibrous raw material length, shredding and combing are carried out, so that fibre bundle is separated into
Single fiber, the specific steps are as follows:
1) double roller feed systems are uniformly entered by clean special animal fiber beam；
2) by pre-comb system, the impurity of feeding fibre bundle is removed and for the lower coarse wool of value ratio of weaving；
3) pre-comb Jing Guo step 2), fiber enter cylinder-roller card system, carry out point comb or strip or supplement comb
It manages and is straightened；
4) processing Jing Guo step 3), fiber by doffer-stripping of stripping-comb system by the speed of setting uniformly strip so as to
Subsequent processing continues to use.
Compared with prior art, the utility model has the beneficial effects that
1) the utility model overall structure is simple, connection and reasonable arrangement, goes thick good impurity removing effect, realizes special animal fiber point
It combs single machine metaplasia to produce, provides good workbench for a point comb for special animal fiber, can integrally substantially reduce device and account for
Ground area, side improve the production efficiency of production of units area.
2) the utility model using centrifugal force, fiber gravity and fiber stiffness multi-angle to fiber point comb carry out it is thick, remove
Miscellaneous effect, to reach lower fibre damage rate, higher impurities removing efficiency and go rough and careless.
3) setting that the utility model is covered by bearing with spherical outside surface not only can use bearing with spherical outside surface for stripper roller, work
Be mounted on stand-off as roller, can also prevent fiber enter working roll, stripper roller axis in, avoid fibre damage and device
It shuts down.
4) the utility model can suitably increase the working width of device, to improve life in the range of intensity allows
Yield.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation are not constituted an undue limitation on the present application for explaining the application.
Fig. 1 is the axonometric drawing of utility model device entirety；
Fig. 2 is the left side view of utility model device entirety；
Fig. 3 is the right side view of utility model device entirety；
1st kind of situation of Fig. 4 (a) carded fiber between two rollers；
2nd kind of situation of Fig. 4 (b) carded fiber between two rollers；
3rd kind of situation of Fig. 4 (c) carded fiber between two rollers；
4th kind of situation of Fig. 4 (d) carded fiber between two rollers；
5th kind of situation of Fig. 4 (e) carded fiber between two rollers；
6th kind of situation of Fig. 4 (f) carded fiber between two rollers；
7th kind of situation of Fig. 4 (g) carded fiber between two rollers；
8th kind of situation of Fig. 4 (h) carded fiber between two rollers；
Fig. 5 is the structure chart of feeding roller component under the utility model；
Fig. 6 is the structure chart of the junk transportation system of the utility model；
Fig. 7 is the structure chart of the wool opening cylinder of the utility model；
Fig. 8 is the structure chart of the stripper roller component of the utility model；
Fig. 9 is the structure chart of the bearing with spherical outside surface bearing holder (housing, cover) part of the utility model；
Figure 10 is the structure chart of the stand-off part of the utility model；
Figure 11 (a) is the structure chart of the cylinder of the utility model；
Figure 11 (b) is the partial enlarged view of the cylinder of the utility model；
Figure 11 (c) is the partial enlarged view of the cylinder of the utility model；
Figure 12 is the steering schematic diagram of the device entirety of the utility model；
Figure 13 is the gear sequences schematic diagram of the utility model；
Figure 14 is a kind of single motor transmission scheme schematic diagram of the utility model；
In figure: I- rack, feeding roller under II-, the upper feeding roller of III-, IV- junk transportation system, V- licker-in, VI-
Wool opening cylinder, VII- wool opening cylinder stripper roller, VIII- wool opening cylinder working roll, IX- clearer, X- transferring roller, XI- stripper roller,
XII- working roll, XIII- cylinder, XIV- doffer, XV- die, I-1- tension pulley seat, I-2- motor, I-3- doffer are slowed down
Device, I-4- conveyer belt retarder, feeding roller axis under II-1-, feeding roller cylinder under II-2-, II-3- fixing pin, II-4-
Lower feeding roller plug, feeding roller needle cloth under II-5-, II-6- feeding roller crouch stand-off, and II-7- feeding roller founds stand-off,
II-8- gear, IV-1- usher to seat sliding bearing, IV-2- conveyer belt, IV-3- conveyor rollers, IV-4- conveyor shaft, V-1- licker-in
Bearing block, VI-1- taper bolt, VI-2- Balance Iron, VI-3- wool opening cylinder cylinder, VI-4- wool opening cylinder axis, VI-5- wool opening tin
Woods plug, VI-6- wool opening cylinder top plate, VIII-7- wool opening cylinder side plate, VIII-8- wool opening cylinder bearing block, IX-1- cleaning
Roll bearing seat, X-1- shift roll bearing seat, XI-1- stripper roller axis, XI-2- bearing with spherical outside surface sleeve bolt, XI-3- ectosphere
Spherical bearing set, XI-4- stripper roller cylinder, XI-5- lubricating cup, XI-6- bearing with spherical outside surface, XI-7- bearing with spherical outside surface sleeve,
XIII-1- taper bolt, XIII-2- Balance Iron, XIII-3- cylinder cylinder, XIII-4- cylinder axis, XIII-5- cylinder plug,
XIII-6- cylinder top plate, XIII-7- screw, XIII-8- elastic washer, XIII-9- nut, the small spiral shell of XIII-10- cylinder top plate
Nail, XIII-11- cylinder side plate, XIII-12- cylinder bearing block, XIII-13- stand-off.
Specific embodiment
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
As background technique is introduced, the deficiencies in the prior art, in order to solve technical problem as above, this Shen
It please propose a kind of fiber carding machine based on roller type combing structure.
In a kind of typical embodiment of the application, as shown in Figure 1, a kind of fiber point based on roller type combing structure
Comb, as shown in Figure 1, 2, 3, fiber carding machine include rack I, lower feeding roller II, upper feeding roller III, junk delivery system
Unite IV, licker-in V, wool opening cylinder VI, wool opening cylinder stripper roller VII, wool opening cylinder working roll VIII, clearer IX, transferring roller X,
Stripper roller XI, working roll XII, cylinder XIII, doffer XIV.In above-mentioned component: lower feeding roller II, upper feeding roller III, thorn
Roller V, wool opening cylinder VI, wool opening cylinder stripper roller VII, wool opening cylinder working roll VIII, clearer IX, transferring roller X, stripper roller
The surface XI, working roll XII, cylinder XIII, doffer XIV is coated with frame metallic card clothing.Upper feeding roller III and it is lower feed
Enter roller II main function be by fibre bundle at the uniform velocity be fed into pre-comb system, thus point quantitative to fibre bundle, at the uniform velocity
Comb.Fibre bundle will enter licker-in V by the upper feeding roller III and lower feeding roller II of reverse rotation.Fibre bundle is entering
Part coarse wool and impurity are got rid of by clearer IX while licker-in V.After licker-in V, fibre bundle will be loosened fibre bundle
It opens, that is, shredding effect.In addition, fiber after shredding compared to be before it is more fluffy, impurity can be in centrifugal force
Under the action of " got rid of " and gone out, so there are also the effects of certain impurity elimination by licker-in V.Into cross the fibre bundle of licker-in V by shredding and
Enter wool opening cylinder VI after impurity elimination.Wool opening cylinder VI rotation makes fibre bundle by wool opening cylinder VI, wool opening cylinder working roll VIII, opens
Cylinder stripper roller VII points of combs of hair.After wool opening cylinder VI, wool opening cylinder working roll VIII, wool opening cylinder stripper roller VII points of combs
Fibre bundle enters cylinder XIII by the transferance of transferring roller X.In three comb units: i.e. cylinder XIII, three working rolls
XII, three stripper roller VII combing effect under, mixed and disorderly fibre bundle is carded to as single fiber.The single fibre for dividing comb to complete
The cohesion through doffer XIV is tieed up, by single fibre deposition networking, i.e. web.Web is under the action of swinging die XV
It is stripped out, to continue to be processed by subsequent processing.
There are rolling bearing in the two sides of upper feeding roller III and lower feeding roller II, found stand-off II-7 phase with feeding roller
Cooperation.The sleeping stand-off II-6 of stand-off II-7, feeding roller is found using feeding roller between upper feeding roller III and lower feeding roller II
Device is bolted and is connected in rack I.Clearer IX is that cleaning roll bearing seat IX-1 is utilized spiral shell by bearing fit
Bolt is connected in rack I.Licker-in V is to be bolted by licker-in bearing block V-1 using bearing fit and be connected in rack
I.Wool opening cylinder VI is to be connected in rack I by bolt by wool opening cylinder bearing block VIII-8 using bearing fit.For propping up
The stand-off XIII-13 and wool opening cylinder side plate VIII-7 for strutting mao cylinder working roll VIII and wool opening cylinder stripper roller VII pass through
It is bolted and is fixed together.Wool opening cylinder side plate VIII-7 is connected by bolt and rack I.Transferring roller X utilizes bearing fit,
It is connected with and is fixed together by shifting roll bearing seat X-1 and rack I.Cylinder XIII is to pass through tin using bearing fit
Woods bearing block XIII-12 is connected with rack I and is fixed together.Be used to support cylinder axis stand-off be bolted with
Cylinder side plate XIII-11 is fixed together.Cylinder side plate XIII-11, which is bolted, to be connected on rack I.Doffer XIV is
Using bearing fit, it is fixed together by doffer's bearing block XIV-1 and rack I with bolt.It is solid by bolt to swing die XV
It is connected on rack I.Electric motor I -2, which is bolted, to be connected on rack I.Doffer's retarder I-3 is bolted connected
On rack I.
As shown in Fig. 4 (a) -4 (h), needle cloth arranges the influence to carding effect: by two carding rollers with needle cloth
Arrange that carrying out classification there are following 8 kinds of situations by velocity magnitude, direction of rotation, needle cloth:
Specifically, upper feeding roller and lower feeding roller arrangement are upper feeding roller such as Fig. 4 (h) shown in Fig. 4 (h)
Shown in upper carding roller, lower feeding roller is as shown in carding roller under Fig. 4 (h)；
Clearer and licker-in arrangement be shown in Fig. 4 (f), and licker-in is as shown in carding roller on 4 (f), clearer such as 4 (f)
Shown in lower carding roller；
Wool opening cylinder and wool opening cylinder working roll arrangement are Fig. 4 (b), wool opening cylinder such as carding roller institute on Fig. 4 (b)
Show, wool opening cylinder working roll is as shown in carding roller under Fig. 4 (b)；
Wool opening cylinder and wool opening cylinder stripper roller arrangement are to comb on wool opening cylinder such as Fig. 4 (f) shown in Fig. 4 (f)
Shown in roller, wool opening cylinder stripper roller is as shown in carding roller under Fig. 4 (f)；
Intermediate calender rolls and cylinder arrangement are shown in Fig. 4 (e), and cylinder is as shown in carding roller on Fig. 4 (e), intermediate calender rolls such as Fig. 4
(e) under shown in carding roller；
Cylinder and working roll arrangement are shown in Fig. 4 (b), and cylinder is as shown in carding roller on Fig. 4 (b), working roll such as Fig. 4
(b) under shown in carding roller；
Cylinder and stripper roller arrangement are shown in Fig. 4 (f), and cylinder is as shown in carding roller on Fig. 4 (f), stripper roller such as Fig. 4
(f) under shown in carding roller；
Cylinder and doffer's arrangement are shown in Fig. 4 (e), and cylinder is as shown in carding roller on Fig. 4 (e), doffer such as Fig. 4 (e)
Shown in lower carding roller.
Below from analysis fiber point comb principle in mathematical theory calculating:
(1) difference of the pliability of coarse wool and villus in special animal fiber is utilized.
Coarse wool hardness is relatively high, and diameter is bigger, and cohesive force is smaller, therefore holds relative difficulty by needle cloth, so one
As its float on needle cloth surface；And villus is once relatively low, relatively more soft, diameter is smaller, and cohesive force is relatively larger, therefore
It more easily gripped, be embedded among needle point by needle cloth.
(2) different using the quality between special animal fiber coarse wool and fine, soft fur.
It is directly proportional to fiber specific gravity, fiber volume according to single fiber quality, it may be assumed that
M=dv
Wherein: m-single fiber weight (g)
D-fiber specific gravity (g/cm3)
V-single fiber volume (cm3)
Single fiber can be seen as cylindrical body, therefore its volume can be calculated by following formula:
V=π D2L/4
Wherein: D-special animal fiber diameter
L-special animal fiber length
Therefore, coarse wool quality is easy to fall off from needle cloth greatly in carding process, and villus is lighter, it is easier to be attached to needle cloth
On.
(3) centrifugal force of each component is utilized
Since fiber can be grabbed by each element of device, the movement of fiber be with the rotary motion of each element,
Therefore centrifugal force calculation formula of the fiber in special fibre carding machine various components:
F=m ω2R
Wherein: F-fiber centrifugal force suffered when being rotated with component
ω-component angular velocity of rotation
R-rotary components radius
M-fiber quality
Actually it is recognised that the quality of coarse wool is more much bigger than the quality of villus, so the centrifugation that coarse wool is subject to
Power is more much bigger than villus, so as to generate the separation of coarse wool and villus.
As shown in figure 5, lower feeding roller II includes feeding roller axis II-1, feeding roller cylinder II-2, fixing pin II-
3, feeding roller plug II-4, feeding roller needle cloth II-5.It is sharp between lower feeding roller axis II-1 and lower feeding sieve plug II-4
Together with key connection.Connected between lower feeding roller cylinder II-2 and lower feeding roller plug II-4 using fixing pin II-3
It is connected together, and so that it is fixed together by soldering.Lower feeding roller needle cloth II-5 is coated on lower feeding roller II table
Face, upper feeding roller are identical as the structure of lower feeding roller.
As shown in fig. 6, junk conveying device includes usher to seat sliding bearing IV-1, conveyer belt IV-2, conveyor rollers IV-3,
Conveyor shaft IV-4.Conveyer belt IV-2 is coated on conveyor rollers IV-3, and conveyor rollers IV-3 rotation will drive conveyer belt IV-2 fortune
It is dynamic.Conveyor rollers IV-3 and conveyor shaft IV-4 welding is fixed together, conveyor shaft IV-4 and sliding bearing IV-1 mistake of usheing to seat
It is full of connection.The sliding bearing IV-1 that ushers to seat is fixed together by bolt and rack I.
As shown in fig. 7, wool opening cylinder VI includes taper bolt VI-1, wool opening cylinder Balance Iron VI-2, wool opening cylinder cylinder VI-
3, wool opening cylinder axis VI-4, wool opening cylinder plug VI-5, wool opening cylinder top plate VI-6.Wool opening cylinder axis VI-4 be connected by key and
Wool opening cylinder plug VI-5 links together.Pass through taper bolt between wool opening cylinder cylinder VI-3 and wool opening cylinder plug VI-5
Wool opening cylinder cylinder VI-3 and wool opening cylinder plug VI-5, are fixed together by VI-1 positioning by soket head cap screw.Wool opening tin
Dynamic balancing when woods Balance Iron VI-2 is to keep wool opening cylinder VI to rotate and the iron balance block that designs, pass through screw, elasticity
Washer, nut are connected on wool opening cylinder plug VI-5.Wool opening cylinder top plate VI-6 is to lead to metal sheet for beauty
Screw is crossed to be connected on wool opening cylinder plug VI-5.Transferring roller X, licker-in V, doffer's XIV component structure be identical with this, only cylinder
The size of body is different.
As shown in Figure 8, Figure 9, stripper roller includes stripper roller axis XI-1, bearing with spherical outside surface sleeve bolt XI-2, spherical outside surface
Bearing holder (housing, cover) XI-3, stripper roller cylinder XI-4, lubricating cup XI-5, bearing with spherical outside surface XI-6, bearing with spherical outside surface sleeve XI-7.It is fed with lower
The connection type for entering roller II is identical, and stripper roller axis XI-1 with stripper roller plug by being connected, stripper roller plug and stripper roller cylinder
Body XI-4 is connected by pin.Bearing with spherical outside surface XI-6, bearing with spherical outside surface XI-6 and stripper roller axis are installed on stripper roller axis
It connects between XI-1 for interference, is positioned by the shaft shoulder.The axially position of the other side relies on bearing with spherical outside surface sleeve XI-7,
Bearing with spherical outside surface sleeve XI-7 is equipped with threaded hole, solid using bearing with spherical outside surface sleeve bolt XI-2 and stripper roller axis XI-1
Even.Outer watt of the bearing of bearing with spherical outside surface XI-6 connect with bearing with spherical outside surface set XI-3.The lubrication of bearing with spherical outside surface relies on lubricating cup XI-
5 carry out.The mounting means that bearing with spherical outside surface covers XI-3 and bearing with spherical outside surface XI-6 is cross mounting means, i.e., by bearing with spherical outside surface
XI-6 is inserted radially into bearing with spherical outside surface set XI-3, then bearing with spherical outside surface XI-6 is rotated by 90 °.Working roll XII, wool opening cylinder shell hair
Roller VII, wool opening cylinder working roll VIII structure be identical with this, only the size of cylinder is different.
As shown in Figure 10, the top stand-off XIII-13 and bearing with spherical outside surface set XI-3 cooperation, the top stand-off XIII-13 is U
Type with bearing with spherical outside surface set XI-3 cooperation, stand-off XIII-13 is equipped with threaded hole, by holding screw by bearing with spherical outside surface set
XI-3 is fixed on stand-off XIII-13.The lower part stand-off XIII-13 is also equipped with threaded hole, passes through holding screw and cylinder side plate
VIII-7 or wool opening cylinder side plate XIII-11 are matched.
As shown in Figure 11 (a), Figure 11 (b), Figure 11 (c), cylinder XIII component mainly includes cylinder taper bolt XIII-1,
Cylinder Balance Iron XIII-2, cylinder cylinder XIII-3, cylinder axis XIII-4, cylinder plug XIII-5, cylinder top plate XIII-6, spiral shell
Follow closely XIII-7, elastic washer XIII-8, nut XIII-9, cylinder top plate Screw XIII-10.Cylinder axis XIII-4 is connected by key
It connects and links together with cylinder plug XIII-5.Pass through cylinder taper bolt between cylinder cylinder XIII-3 and cylinder plug XIII-5
Cylinder cylinder XIII-3 and cylinder plug XIII-5, are fixed together by XIII-1 positioning by soket head cap screw.Cylinder balance
Dynamic balancing when iron XIII-2 is to keep cylinder XIII to rotate and the iron balance block that designs, pass through screw XIII-7, elasticity
Washer XIII-8, nut XIII-9 are connected on cylinder plug XIII-5.Cylinder top plate XIII-6 be for beauty, will be thin
Metal plate is connected on cylinder plug XIII-5 by cylinder top plate Screw XIII-10.
As shown in figure 12, by analyzing the Carding theory between two rollers, in conjunction with the combing mode of actual demand, each roller it
Between steering and needle cloth deployment scenarios it is as follows: upper feeding roller III rotates counterclockwise, and lower feeding roller II is rotated clockwise, clearly
Clean roller IX is rotated clockwise, and licker-in V is rotated clockwise, and wool opening cylinder VI is rotated clockwise, and wool opening cylinder stripper roller VII is clockwise
Rotation, wool opening cylinder working roll VIII rotate counterclockwise, and transferring roller X rotates counterclockwise, and cylinder XIII is rotated clockwise, stripper roller
XI is rotated clockwise, and working roll XII rotates counterclockwise, and doffer XIV rotates counterclockwise.
As shown in figs. 13 and 14, the utility model is integrally driven below by a kind of transmission scheme and is introduced.It is upper to feed
Enter roller III and lower feeding roller II is driven by gear drive.The number of teeth of two gear II-8, modulus are identical.To
Make that feeding roller III and lower feeding roller II is oppositely oriented, velocity magnitude is identical.Upper feeding roller III and lower feeding roller
II is driven by motor or conveyer system.
The power resources of the utility model are weaving threephase asynchronous.After motor power, passed through belt wheel
Dynamic to pass to two parts, a part passes to cylinder XIII component, and another part is transmitted to doffer's XIV component by doffer's retarder I-3.
The part for being transmitted to doffer's XIV component passes through conveyer belt retarder I-4 again and passes to conveyor shaft IV-4, to drive conveyor rollers
IV-3 movement, makes junk conveying device IV run well.After another part passes to cylinder XIII component, and it is driven two three parts.
A part is that stripper roller XI is given in transmission, and multiple stripper roller XI components is made to run well, and a part is driven by belt wheel transmission to opening
Hair cylinder VI component, another part are driven by belt wheel transmission and give working roll XII component.Stripper roller XI drives after running well
Transferring roller X and wool opening cylinder working roll VIII component run well.Working roll XII drives the work of wool opening cylinder after running well
Roller VIII operating.To which whole device requires to run well all in accordance with certain transmission speed.Transmission between each component has one
Fixed speed ratio requirement.Between upper feeding roller III, lower feeding roller II and licker-in V, between licker-in V and wool opening cylinder VI, wool opening
Between cylinder VI and transferring roller X, between transferring roller X and cylinder XIII, between cylinder XIII and doffer XIV, cylinder XIII and work
Make have certain speed transmission than requiring between roller XII, stripper roller XI.Transmission speed ratio requirement should be ensured when designing transmission.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for the skill of this field
For art personnel, various changes and changes are possible in this application.Within the spirit and principles of this application, made any to repair
Change, equivalent replacement, improvement etc., should be included within the scope of protection of this application.
Claims (10)
1. a kind of fiber carding machine based on roller type combing structure, which is characterized in that including pre-comb system, including pass through machine
Wool opening cylinder is arranged in the licker-in for loosen fibre bundle and impurity elimination of frame support, the side of licker-in, and setting is opened above wool opening cylinder
Cylinder-roller card system, tin is arranged relative to the side of licker-in in hair cylinder stripper roller and wool opening cylinder working roll, wool opening cylinder
Woods-roller card system includes at least one set of comb unit, and comb unit includes the working roll and stripper roller of close setting, in work
Make the lower section setting cylinder of roller, licker-in, wool opening cylinder, wool opening cylinder stripper roller, wool opening cylinder working roll, comb unit respectively spin
Turn, fibre bundle enters pretreatment system and carries out shredding processing and preliminary combing processing, and the fiber after tentatively combing enters cylinder-
Roller card system carries out point comb by working roll, stripper roller and cylinder or strips or supplement combing.
2. a kind of fiber carding machine based on roller type combing structure according to claim 1, which is characterized in that described to open
Hair cylinder stripper roller is set to the obliquely downward of the wool opening cylinder working roll, and the size of wool opening cylinder stripper roller is less than the wool opening
The size of cylinder working roll；
Alternatively, the direction of rotation of wool opening cylinder stripper roller and wool opening cylinder working roll on the contrary, and wool opening cylinder stripper roller rotation
Direction is identical as the direction of rotation of wool opening cylinder；
Alternatively, the direction of rotation of stripper roller and the direction of rotation of working roll are on the contrary, and the direction of rotation of working roll and the rotation of cylinder
Turn contrary.
3. a kind of fiber carding machine based on roller type combing structure according to claim 1, which is characterized in that described to open
Hair cylinder is upstriker structure；
Further, wool opening cylinder includes wool opening cylinder cylinder, and wool opening cylinder plug, wool opening cylinder is arranged on the inside of the cylinder both ends
Plug and wool opening cylinder axis connection, the rotation of wool opening cylinder axis drive the rotation of wool opening cylinder cylinder.
4. a kind of fiber carding machine based on roller type combing structure according to claim 1, which is characterized in that described to open
It is equipped with the transferring roller supported by rack between hair cylinder and the cylinder-roller card system, the villus of wool opening cylinder is shelled
Cylinder-roller card the system that is transferred to, and the centrifugal force generated by transferring roller rotation are taken, so that coarse wool, impurity fall, transfer
The direction of rotation of roller is opposite with the direction of rotation of the wool opening cylinder；
Alternatively, the direction of rotation of wool opening cylinder is identical as the direction of rotation of the licker-in.
5. a kind of fiber carding machine based on roller type combing structure according to claim 1, which is characterized in that the comb
It manages unit and is equipped with multiple groups, each group is set to the top of the cylinder, the setting of two adjacent groups interval set distance in setting radian；
Alternatively, the stripper roller includes stripper roller cylinder, stripper roller plug, stripper roller plug is respectively fixedly connected in stripper roller cylinder both ends
Circumference is equipped with the bearing with spherical outside surface set connecting with stripper roller cylinder, bearing with spherical outside surface set and stripper roller axis connection, and stripper roller axis
It is connect with stripper roller plug；
Alternatively, stripper roller structure is identical as wool opening cylinder stripper roller, wool opening cylinder working roll and work roller structure.
6. a kind of fiber carding machine based on roller type combing structure according to claim 1, which is characterized in that the tin
Doffer-stripping of stripping-comb system is arranged in woods-roller card system end, and doffer-stripping of stripping-comb system includes doffer and die, doffer
It can be rotated relative to rack to gather fibre bundle, the direction of rotation of doffer is opposite with the direction of rotation of the cylinder；
Alternatively, die is fixed on rack by bolt swing.
7. a kind of fiber carding machine based on roller type combing structure according to claim 1, which is characterized in that described
Pre-comb system and cylinder-roller card system lower section setting junk discharge system are in rack to transmit impurity and coarse wool；
Alternatively, junk discharge system is conveyer belt.
8. a kind of fiber carding machine based on roller type combing structure according to claim 6, which is characterized in that the road
Husband connect with rotating power source, and rotating power source drives cylinder-roller card system and pre-comb system point by transport mechanism
It does not rotate.
9. a kind of fiber carding machine based on roller type combing structure according to claim 1, which is characterized in that described pre-
Double roller feed systems are arranged relative to the cylinder-roller card system front side in combing system；
Alternatively, double roller feed systems include the identical upper feeding roller of structure setting up and down and lower feeding roller, two are fed
Enter the mutually opposing rotation of roller, each roller surface is equal in double roller feed systems, pre-comb system and cylinder-roller card system
Coat metallic card clothing.
10. a kind of fiber carding machine based on roller type combing structure according to claim 9, which is characterized in that described
The lower section of double roller feed systems is equipped with the clearer for capableing of rotary setting relative to the rack, and clearer is set to the licker-in
Obliquely downward, the direction of rotation of clearer is identical as the direction of rotation of the lower feeding roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821225590.8U CN208917369U (en) | 2018-07-31 | 2018-07-31 | A kind of fiber carding machine based on roller type combing structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821225590.8U CN208917369U (en) | 2018-07-31 | 2018-07-31 | A kind of fiber carding machine based on roller type combing structure |
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| CN208917369U true CN208917369U (en) | 2019-05-31 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111361260A (en) * | 2020-04-08 | 2020-07-03 | 江苏亨睿碳纤维科技有限公司 | Short carbon fiber composite's production line of cutting |
-
2018
- 2018-07-31 CN CN201821225590.8U patent/CN208917369U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111361260A (en) * | 2020-04-08 | 2020-07-03 | 江苏亨睿碳纤维科技有限公司 | Short carbon fiber composite's production line of cutting |
| CN111361260B (en) * | 2020-04-08 | 2022-08-23 | 江苏亨睿碳纤维科技有限公司 | Production line of filiform chopped carbon fiber composite material |
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Granted publication date: 20190531 Termination date: 20200731 |