CN208914727U - Honeycomb composite roll - Google Patents
Honeycomb composite roll Download PDFInfo
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- CN208914727U CN208914727U CN201821571656.9U CN201821571656U CN208914727U CN 208914727 U CN208914727 U CN 208914727U CN 201821571656 U CN201821571656 U CN 201821571656U CN 208914727 U CN208914727 U CN 208914727U
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- reinforced plastic
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- roller core
- glass reinforced
- composite roll
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Abstract
The utility model relates to a kind of honeycomb composite rolls, composite roll includes roller core and combined sleeve, combined sleeve is followed successively by adhesive layer in glass reinforced plastic, cellular board interstitital texture layer, glass reinforced plastic from inside to outside and layer and sleeve outer coversheet, the surface recombination that combined sleeve passes through adhesive layer and roller core in glass reinforced plastic is adhesively fixed.The utility model can reduce the quality of composite roll, improve roller revolving speed, reduce Energy in use, improves composite roll structural strength and stability, prolongs the service life.
Description
Technical field
The utility model belongs to the technical field of roller, more particularly to a kind of honeycomb composite roll.
Background technique
Existing roller is generally not present intermediate filling layer, difference difference compound on metal roller core directly depending on the application
Material (including polyurethane, synthetic rubber, synthetic resin, plastics or metal alloy etc.) is caused since metal roller core outer diameter is larger
Roller overall quality is big, and energy consumption is high when use, is unfavorable for the high-speed cruising of roller.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of honeycomb composite rolls, reduce quality, improve knot
Structure strength and stability, prolongs the service life.
Technical solution adopted by the utility model to solve its technical problems is providing a kind of honeycomb composite roll, including
Roller core and combined sleeve, the combined sleeve are followed successively by adhesive layer in glass reinforced plastic, cellular board interstitital texture layer, glass from inside to outside
Layer and sleeve outer coversheet, the surface recombination that the combined sleeve passes through adhesive layer and roller core in glass reinforced plastic is adhesively fixed in steel.
The roller core includes the roller support of intermediate hollow roller drum and both ends.
The cellular board interstitital texture layer uses aramid fiber cellular board.
The sleeve outer coversheet is made of polyurethane, synthetic rubber, synthetic resin, metal alloy or ceramics.
The roller core is metal roller core, carbon fiber roller core, glass reinforced plastic roller core or the compound roller core of carbon fiber glass fiber reinforced plastic.
It is compound technical solution adopted by the utility model to solve its technical problems is providing a kind of above-mentioned honeycomb
The processing method of roller, comprising the following steps:
(1) it processes roller core: roller core being processed according to design drawing；
(2) wrap adhesive layer in glass reinforced plastic: coiling contains the glass fibre cotton yarn tape or glass fibre of resin on roller core
Cloth obtains adhesive layer in glass reinforced plastic after solidification；
(3) it wraps cellular board interstitital texture layer: determining the thickness of cellular board interstitital texture layer according to the outer diameter of composite roll
The outer surface for surrounding adhesive layer in glass reinforced plastic by the honeycomb plate cut is obtained cellular board interstitital texture layer by degree；
(4) layer is adhesively fixed in wrapping glass reinforced plastic: the glass fiber yarn that coiling contains resin on cellular board interstitital texture layer
Band or glass fabric, obtain glass reinforced plastic after solidification and layer are adhesively fixed；
(5) combined sleeve outer coversheet: selection roll surface material, outside the outer surface combined sleeve that layer is adhesively fixed in glass reinforced plastic
Layer；
(6) outer surface of combined sleeve is ground, polishing treatment to arrival design outer diameter.
Beneficial effect
In the present invention, main structure layer of the cellular board interstitital texture layer as combined sleeve, is set by its thickness
Meter can control the outer diameter of composite roll, can reduce the radial dimension of roller core, the bee of cellular board interstitital texture layer
Nest shape hollow structure can substantially reduce the quality of patch version combined sleeve, make to equip lightweight, improve roller revolving speed, be conducive to
Reduce the Energy in use of composite roll；Cellular tissue's framework of cellular board interstitital texture layer, stability is strong, can be improved composite roll
Structural strength and toughness, improve the fatigue resistance and impact resistance of composite roll, be conducive to extend the service life of roller；Honeycomb
Plate interstitital texture layer has very small hot expansibility as main structure layer, and the stabilization of structure can be kept when heated
Property, maintain the stability for meeting overall dimensions when roller is heated.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the partial profile structure of the utility model.
Specific embodiment
The present invention will be further illustrated below in conjunction with specific embodiments.It should be understood that these embodiments are merely to illustrate this
Utility model rather than limitation the scope of the utility model.In addition, it should also be understood that, in the content for having read the utility model instruction
Later, those skilled in the art can make various changes or modifications the utility model, and such equivalent forms equally fall within this Shen
It please the appended claims limited range.
A kind of honeycomb composite roll as depicted in figs. 1 and 2, including roller core 1 and combined sleeve.
Roller core 1 includes the symmetrically arranged roller support of intermediate hollow roller drum and both ends, using metal roller core, carbon fiber roller core,
Glass reinforced plastic roller core or the compound roller core of carbon fiber glass fiber reinforced plastic.Combined sleeve is followed successively by adhesive layer 2, honeycomb in glass reinforced plastic from inside to outside
Layer 4 and sleeve outer coversheet 5 is adhesively fixed in plate interstitital texture layer 3, glass reinforced plastic, and cellular board interstitital texture layer 3 uses aramid fiber cellular board,
Sleeve outer coversheet 5 is made of polyurethane, synthetic rubber, synthetic resin, metal alloy or ceramics.Combined sleeve passes through glass
The surface recombination of adhesive layer 2 and roller core 1 in steel.
The processing method that a kind of above-mentioned honeycomb composite roll is provided below, comprising the following steps:
(1) it processes roller core 1: roller core 1 being processed according to design drawing；
(2) wrap adhesive layer 2 in glass reinforced plastic: coiling contains the glass fibre cotton yarn tape or glass fibers of resin on roller core 1
Wei Bu obtains adhesive layer 2 in glass reinforced plastic after solidification；
(3) it wraps cellular board interstitital texture layer 3: cellular board interstitital texture layer 3 is determined according to the outer diameter of composite roll
The outer surface for surrounding adhesive layer in glass reinforced plastic (2) by the honeycomb plate cut is obtained cellular board interstitital texture layer by thickness
3；
(4) layer 4 is adhesively fixed in wrapping glass reinforced plastic: the glass fibre that coiling contains resin on cellular board interstitital texture layer 3
Cotton yarn tape or glass fabric obtain glass reinforced plastic and layer 4 are adhesively fixed after solidification；
(5) combined sleeve outer coversheet 5: selection roll surface material, outside the outer surface combined sleeve that layer 4 is adhesively fixed in glass reinforced plastic
Surface layer 5；
(6) outer surface of combined sleeve is ground, polishing treatment to arrival design outer diameter.
The embodiment of the specific processing method of 5 kinds of honeycomb composite rolls is provided below:
Embodiment 1
(1) it processes roller core 1: roller core 1 being processed according to design drawing；
(2) wrap adhesive layer 2 in glass reinforced plastic: coiling contains the glass fibre cotton yarn tape of resin, one-sided thickness on roller core 1
1mm obtains adhesive layer 2 in glass reinforced plastic after solidification；
(3) it wraps cellular board interstitital texture layer 3: cellular board interstitital texture layer 3 is determined according to the outer diameter of composite roll
With a thickness of 20mm, before wrapping cellular board, one layer of resin is first brushed on adhesive layer 2 in glass reinforced plastic as binder, then
The outer surface for surrounding adhesive layer 2 in glass reinforced plastic by the honeycomb plate cut is obtained into cellular board interstitital texture layer 3, cellular board
Piece uses aramid fiber honeycomb version piece；
(4) layer 4 is adhesively fixed in wrapping glass reinforced plastic: the glass fibre that coiling contains resin on cellular board interstitital texture layer 3
Cotton yarn tape, one-sided thickness 4mm obtain glass reinforced plastic and layer 4 are adhesively fixed after solidification；
(5) combined sleeve outer coversheet 5: selection roll surface materials synthesis resin is bonded admittedly using rotation casting method in glass reinforced plastic
Leaching synthetic resin, one-sided thickness 1.5mm are poured in the outer surface of given layer 4, and solidify and obtain synthetic resin layer；
(6) outer surface of composite roll is ground, polishing treatment to arrival design outer diameter.
Embodiment 2
(1) it processes roller core 1: roller core 1 being processed according to design drawing；
(2) wrap adhesive layer 2 in glass reinforced plastic: coiling contains the glass fibre cotton yarn tape of resin, one-sided thickness on roller core 1
2mm obtains adhesive layer 2 in glass reinforced plastic after solidification；
(3) it wraps cellular board interstitital texture layer 3: cellular board interstitital texture layer 3 is determined according to the outer diameter of composite roll
With a thickness of 70mm, before wrapping cellular board, one layer of resin is first brushed on adhesive layer 2 in glass reinforced plastic as binder, then
The outer surface for surrounding adhesive layer 2 in glass reinforced plastic by the honeycomb plate cut is obtained into cellular board interstitital texture layer 3, cellular board
Piece uses aramid fiber honeycomb version piece；
(4) layer 4 is adhesively fixed in wrapping glass reinforced plastic: the glass fibre that coiling contains resin on cellular board interstitital texture layer 3
Yarn silk, one-sided thickness 5mm obtain glass reinforced plastic and layer 4 are adhesively fixed after solidification；
(5) combined sleeve outer coversheet 5: selecting roll surface material for metal alloy, is bonded admittedly using hot spray process in glass reinforced plastic
The outer surface spray metal coating of given layer 4, one-sided thickness 2mm obtain metal alloy coating 5；
(6) outer surface of composite roll is ground, polishing treatment to arrival design outer diameter.
Embodiment 3
(1) it processes roller core 1: roller core 1 being processed according to design drawing；
(2) wrap adhesive layer 2 in glass reinforced plastic: coiling contains the glass fibre cotton yarn tape of resin, one-sided thickness on roller core 1
1.5mm obtains adhesive layer 2 in glass reinforced plastic after solidification；
(3) it wraps cellular board interstitital texture layer 3: cellular board interstitital texture layer 3 is determined according to the outer diameter of composite roll
With a thickness of 30mm, before wrapping cellular board, one layer of resin is first brushed on adhesive layer 2 in glass reinforced plastic as binder, then
The outer surface for surrounding adhesive layer 2 in glass reinforced plastic by the honeycomb plate cut is obtained into cellular board interstitital texture layer 3, cellular board
Piece uses aramid fiber honeycomb version piece；
(4) layer 4 is adhesively fixed in wrapping glass reinforced plastic: the glass fibre that coiling contains resin on cellular board interstitital texture layer 3
Cotton yarn tape one-sided thickness 4mm obtains glass reinforced plastic and layer 4 is adhesively fixed after solidification；
(5) combined sleeve outer coversheet 5: selecting roll surface material for polyurethane, is bonded admittedly using rotation casting method in glass reinforced plastic
Leaching polyurethane, one-sided thickness 4mm are poured in the outer surface of given layer 4, and solidify and obtain layer of polyurethane；
(6) outer surface of composite roll is ground, polishing treatment to arrival design outer diameter.
Embodiment 4
(1) it processes roller core 1: roller core 1 being processed according to design drawing；
(2) wrap adhesive layer 2 in glass reinforced plastic: coiling contains the glass fibre cotton yarn tape one-sided thickness of resin on roller core 1
3mm obtains adhesive layer 2 in glass reinforced plastic after solidification；
(3) it wraps cellular board interstitital texture layer 3: cellular board interstitital texture layer 3 is determined according to the outer diameter of composite roll
With a thickness of 100mm, before wrapping cellular board, one layer of resin is first brushed on adhesive layer 2 in glass reinforced plastic as binder, then
The outer surface for surrounding adhesive layer 2 in glass reinforced plastic by the honeycomb plate cut is obtained into cellular board interstitital texture layer 3, cellular board
Piece uses aramid fiber honeycomb version piece；
(4) layer 4 is adhesively fixed in wrapping glass reinforced plastic: the glass fibre that coiling contains resin on cellular board interstitital texture layer 3
Cotton yarn tape silk, one-sided thickness 4mm obtain glass reinforced plastic and layer 4 are adhesively fixed after solidification；
(5) it combined sleeve outer coversheet 5: selects roll surface material for ceramics, layer 4 is adhesively fixed in glass reinforced plastic using hot spray process
Outer surface spray metal tie coat one-sided thickness 1.5mm, then by hot spray process it is ceramic coated on metal transfer coating
Coating one-sided thickness 0.3mm, obtains ceramic layer 5；
(6) outer surface of composite roll is ground, polishing treatment to arrival design outer diameter.
Embodiment 5
(1) it processes roller core 1: roller core 1 being processed according to design drawing；
(2) wrap adhesive layer 2 in glass reinforced plastic: coiling contains the glass fibre cotton yarn tape of resin, one-sided thickness on roller core 1
5mm obtains adhesive layer 2 in glass reinforced plastic after solidification；
(3) it wraps cellular board interstitital texture layer 3: cellular board interstitital texture layer 3 is determined according to the outer diameter of composite roll
With a thickness of 150mm, before wrapping cellular board, one layer of resin is first brushed on adhesive layer 2 in glass reinforced plastic as binder, then
The outer surface for surrounding adhesive layer 2 in glass reinforced plastic by the honeycomb plate cut is obtained into cellular board interstitital texture layer 3, cellular board
Piece uses aramid fiber honeycomb version piece；
(4) layer 4 is adhesively fixed in wrapping glass reinforced plastic: the glass fibre that coiling contains resin on cellular board interstitital texture layer 3
Cotton yarn tape one-sided thickness 6mm obtains glass reinforced plastic and layer 4 is adhesively fixed after solidification；
(5) combined sleeve outer coversheet 5: selecting roll surface material for synthetic rubber, and the appearance of layer 4 first is adhesively fixed in glass reinforced plastic
It is encapsulated after the frosting treatment of face, synthetic rubber layer 5 is obtained after encapsulated one-sided thickness 20mm, then pair roller barrel progress sulfidization molding solidification；
(6) outer surface of composite roll is ground, polishing treatment to arrival design outer diameter.
Composite roll of the invention has light weight, intensity height, fatigue resistance and the good, good stability of the dimension of impact resistance etc. special
Point is conducive to extend the service life of composite roll, makes to equip lightweight, improves roller revolving speed, advantageously reduce Energy in use, answer
It is good with prospect.
Claims (5)
1. a kind of honeycomb composite roll, including roller core (1) and combined sleeve, it is characterised in that: the combined sleeve is certainly introversive
Being followed successively by adhesive layer in glass reinforced plastic (2), cellular board interstitital texture layer (3), glass reinforced plastic is adhesively fixed layer (4) and sleeve outer coversheet outside
(5), the surface recombination that the combined sleeve passes through adhesive layer (2) and roller core (1) in glass reinforced plastic.
2. a kind of honeycomb composite roll according to claim 1, it is characterised in that: the roller core (1) includes intermediate
The support of the roller at hollow roller drum and both ends.
3. a kind of honeycomb composite roll according to claim 1, it is characterised in that: the cellular board interstitital texture layer
(3) aramid fiber cellular board is used.
4. a kind of honeycomb composite roll according to claim 1, it is characterised in that: the sleeve outer coversheet (5) uses
Polyurethane, synthetic rubber, synthetic resin, metal alloy or ceramics are made.
5. a kind of honeycomb composite roll according to claim 1, it is characterised in that: the roller core (1) be metal roller core,
Carbon fiber roller core, glass reinforced plastic roller core or the compound roller core of carbon fiber glass fiber reinforced plastic.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821571656.9U CN208914727U (en) | 2018-09-26 | 2018-09-26 | Honeycomb composite roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821571656.9U CN208914727U (en) | 2018-09-26 | 2018-09-26 | Honeycomb composite roll |
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| Publication Number | Publication Date |
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| CN208914727U true CN208914727U (en) | 2019-05-31 |
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ID=66707121
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| CN201821571656.9U Active CN208914727U (en) | 2018-09-26 | 2018-09-26 | Honeycomb composite roll |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109049912A (en) * | 2018-09-26 | 2018-12-21 | 澳科利高新技术（无锡）有限公司 | Honeycomb composite roll and its processing method |
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2018
- 2018-09-26 CN CN201821571656.9U patent/CN208914727U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109049912A (en) * | 2018-09-26 | 2018-12-21 | 澳科利高新技术（无锡）有限公司 | Honeycomb composite roll and its processing method |
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