CN208913493U - A kind of belt pulley bearing changing tool - Google Patents
A kind of belt pulley bearing changing tool Download PDFInfo
- Publication number
- CN208913493U CN208913493U CN201821538391.2U CN201821538391U CN208913493U CN 208913493 U CN208913493 U CN 208913493U CN 201821538391 U CN201821538391 U CN 201821538391U CN 208913493 U CN208913493 U CN 208913493U
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- belt pulley
- jack
- pulley bearing
- bearing
- support plate
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Abstract
The utility model relates to a kind of belt pulley bearing changing tools, it is characterized in that, including lift truck, bending resistant steel plate, the flange disk with upper and lower bolt hole being arranged on lift truck and the jack assembly being connect with flange disk, it is provided with tapped mounting hole on flange disk, the jack assembly is made of jack base, the jack being placed on jack base, two both ends for being arranged in jack front outsides with the semicircular arc jack fixture of flange.The utility model has the advantages that: solve the problems, such as that belt pulley bearing replaces decomposition online, keep belt pulley bearing replacing more convenient, it is time saving and energy saving, it avoids due to replacing belt pulley bearing overlong time, prevent belt pulley bearing security risk present in replacement, disassembly process, provides premise for steady production index;Meanwhile guaranteeing assembly precision, shorten assembly time.
Description
Technical field
The utility model belongs to Belt Conveying machine bearing maintenance tool technical field, especially a kind of belt pulley bearing replacing
Tool.
Background technique
Currently, belt conveyor is used widely in mineral processing production transportational process, during production run often
It will appear belt pulley bearing damage.Since belt pulley bearing is hot charging, fit-up gap is tight, and scene is extremely difficult when dismounting, mostly
Number is separated bearing bracket stand using the methods of gas cutting, after bearing grain is plucked out one by one, then bearing block is removed, is then used gas again
Weldering slices off bearing internal external sleeve from axis and bearing block, completes dismantling, sometimes due to the factors such as site space is narrow, fire prevention, need
Integral replacing driving drum is wanted to solve the problems, such as bearing damage.It occur the problem that 1 since in this way, often will appear scald,
Injure the accident of maintenance worker by a crashing object;2, it marches into the arena and can damage due to using the method for gas cutting to remove bearing internal external sleeve from axis and bearing block
Axis or bearing block lower service life, increase spare parts consumption, increase cost consumption;3, since the method for using gas cutting (can generate
Axis and bearing block overheat can not return dress) or integral replacing great wheel, according to too long at the repair time, especially online emergency repair time can be longer
(generally requiring time 8-9 hour), directly affects production run, and 4, decompose on usually ground, due to overlong time labor intensity
Increase, increase manual labor, can also cause safety accident, 5, bearing dress can be made not since heating time is short when returning dress sometimes
In place, it is tapped with sledgehammer, causes bearing damage, increase cost consumption.Therefore, the decomposition assembly for solving belt pulley bearing is asked
Topic, perplexs always upkeep operation, because driving drum bearing is hot charging, there are also site environment problem, leads to not the scene of carrying out
Driving wheel bearing is replaced, and influences repair schedule, so as to cause the stable operation for influencing production.It is particularly significant.
Summary of the invention
The purpose of the utility model is to provide a kind of belt pulley bearing changing tools, solve bearing and replace decomposition assembly online
Problem, while the repair time is shortened, it keeps the safety in production, improves production efficiency, reduce consumption, save the cost.
The utility model this be achieved.
A kind of belt pulley bearing changing tool of the utility model, which is characterized in that including lift truck, top plate has spiral shell
The fixed disk and jack assembly of keyhole, the jack assembly are arranged on lift truck, and the jack assembly is by propping up
Hold seat, the jack that is placed on pedestal, two both ends for being arranged in jack front outsides have the semicircular arc fixture of flange
It is formed.
The fulcrum bearing is connect by lower plate, the interior support plate connecting with lower plate one end and with the lower plate other end
External support plate is formed, and two bolts hole up and down are provided on outer support plate, is equipped with bolt hole on the top of interior support plate, described
Two with flange semicircular arc fixture upper flanges be fixedly connected by screw with the upper bolt hole of external support plate, two
The lower end flanges of semicircular arc fixture 4 are fixedly connected with the top of interior support plate equipped with bolt hole by screw.
The lift truck includes the chassis of vehicle body with wheel, and the double leval jib elevating mechanism and setting being arranged on the car body exist
The workbench on double leval jib elevating mechanism top, is additionally provided with idler wheel on the table.
With the round top plate of convex rotary table centered on the top plate.
The utility model has the advantages that: it efficiently solves the problems, such as that belt pulley bearing replaces decomposition online, makes belt pulley
Bearing replacing is more convenient, time saving and energy saving, avoids having prevented belt pulley bearing more due to replacing belt pulley bearing overlong time
It changes, security risk present in disassembly process, provides premise for steady production index;Meanwhile guaranteeing assembly precision, shorten
Assembly time.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the part schematic diagram of the decomposition and combination tool of belt pulley bearing changing tool.
Fig. 3 pressurizes to jack for the utility model bearing block being removed together schematic diagram together with bearing.
Fig. 4 is to remove end cover in bearing block, is pressurizeed to jack, the schematic diagram that axis is removed from bearing block.
Specific embodiment
Specific embodiment of the present utility model is further illustrated with reference to the accompanying drawing.
As Figure 1-Figure 4, a kind of belt pulley bearing changing tool of the utility model, which is characterized in that including lifting
Vehicle 1, top plate 8, the fixed disk 7 with bolt hole and jack assembly, the round top with convex rotary table centered on the top plate 8
Plate;The jack assembly is arranged on lift truck 1, the jack assembly by fulcrum bearing 2, be placed in fulcrum bearing 2
Jack 5, two both ends that 5 front outsides of jack are arranged in are formed with the semicircular arc fixture 4 of flange.
Fulcrum bearing 2 of the present invention is by lower plate 2-1, the interior support plate 2-2 connecting with the one end lower plate 2-1 and under
The external support plate 2-3 of bottom plate 2-1 other end connection is formed, and two bolts hole up and down are provided on outer support plate 2-3, are propped up inside
The top of board 2-2 is equipped with bolt hole, two with flange semicircular arc fixture, 4 upper flanges by screw 3 and
The upper bolt hole of external support plate 2-3 is fixedly connected, and the lower end flanges of two semicircular arc fixtures 4 pass through screw and interior support plate 2-
2 top is fixedly connected equipped with bolt hole.
Lift truck 1 of the present invention includes the chassis of vehicle body 1-1 with wheel, and four companies on chassis of vehicle body 1-1 are arranged in
The bar elevating mechanism 1-2 and workbench 1-3 that the top double leval jib elevating mechanism 1-2 is arranged in is equipped with idler wheel 1- on workbench 1-3
4.Due to having idler wheel on lift truck 1, a watt seat is moved on lift truck 1 with can be convenient.
The application method of the belt pulley bearing changing tool of the utility model:
1) by belt pulley bearing block glue fixing bolt removes, and removes bearing block outer end cap;
2) jack and flange disk 7 are combined by two semicircular arc jack fixtures 4, and a watt seat is put
It is placed in lift truck top;
3) lift truck is moved on the outside of bearing block, will be fastened with flange disk 7 and bearing block outer end cap flange;
4) bearing block can be removed together by the pressurization of jack 5 together with bearing, be moved on lift truck 1, in (see figure 3) figure
9 be axis, and 10 be bearing, and 11 be bearing block outer end cap;
5) after bearing block is removed together with bearing, bearing block inner end cap is removed;
6) jack 5 fixed is removed from bearing block together with flange disk 7, then, by center band convex circle
Convex insertion 10 inner hole of bearing of the round top plate 8 of platform is put into bearing block 11, again by the jack 5 fixed and flange disk
7 install on bearing block 11 together;
7) bearing 11 will be removed completion from bearing block 11 and decomposed by the pressurization of jack 5;
8) after installing 11 inside end cap of bearing block after the completion of decomposing, after heating bearing block, new bearing is packed into, bearing
Replacement is completed.
Can be more convenient using the above method, time saving and energy saving ground dismounting and change belt pulley bearing is avoided due to replacing skin
Bearing with wheel overlong time has prevented belt pulley bearing security risk present in replacement, disassembly process.
Claims (4)
1. a kind of belt pulley bearing changing tool, which is characterized in that including lift truck, top plate, the fixed disk with bolt hole and
Jack assembly, the jack assembly are arranged on lift truck, the jack assembly by fulcrum bearing, be placed on pedestal
Jack, two both ends of jack front outsides be set formed with the semicircular arc fixture of flange.
2. belt pulley bearing changing tool according to claim 1, which is characterized in that the fulcrum bearing by lower plate,
The interior support plate connecting with lower plate one end and the external support plate connecting with the lower plate other end are formed, and are opened on outer support plate
There are two bolts hole up and down, is equipped with bolt hole, two with the flange semicircular arc fixture on the top of interior support plate
Upper flanges are fixedly connected by screw with the upper bolt hole of external support plate, and the lower end flanges of two semicircular arc fixtures (4) are logical
Screw is crossed to be fixedly connected with the top of interior support plate equipped with bolt hole.
3. belt pulley bearing changing tool according to claim 1, which is characterized in that the lift truck includes band wheel
Chassis of vehicle body, double leval jib elevating mechanism on the car body is set and the workbench on double leval jib elevating mechanism top is set,
Workbench is equipped with idler wheel.
4. belt pulley bearing changing tool according to claim 1, which is characterized in that band convex centered on the top plate
The round top plate of rotary table.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821538391.2U CN208913493U (en) | 2018-09-20 | 2018-09-20 | A kind of belt pulley bearing changing tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821538391.2U CN208913493U (en) | 2018-09-20 | 2018-09-20 | A kind of belt pulley bearing changing tool |
Publications (1)
Publication Number | Publication Date |
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CN208913493U true CN208913493U (en) | 2019-05-31 |
Family
ID=66706369
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201821538391.2U Active CN208913493U (en) | 2018-09-20 | 2018-09-20 | A kind of belt pulley bearing changing tool |
Country Status (1)
Country | Link |
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CN (1) | CN208913493U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109048266A (en) * | 2018-09-20 | 2018-12-21 | 鞍钢集团矿业有限公司 | Belt pulley bearing changing tool and application method |
-
2018
- 2018-09-20 CN CN201821538391.2U patent/CN208913493U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109048266A (en) * | 2018-09-20 | 2018-12-21 | 鞍钢集团矿业有限公司 | Belt pulley bearing changing tool and application method |
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