CN208897520U - A kind of automatic steamed sandwich device and cement kiln synergic processing danger wastes system - Google Patents

Abstract

The utility model discloses a kind of automatic steamed sandwich devices, including rack, rail mechanism, accommodating chamber and cutter component；Rail mechanism includes the first track, the second track that can be moved back and forth along the first track, the extensible member that can be moved along the second track, and cutter component is set to the end of extensible member；The side wall of accommodating chamber is equipped with fluting, and the top of accommodating chamber is equipped with feed inlet, and bottom is equipped with discharge gate.The invention also discloses a kind of cement kiln synergic processing danger wastes systems, including hoisting mechanism of driving a vehicle, feed bin below the discharge gate of automatic steamed sandwich device, power feeder below feed bin, metrological service set on power feeder end is connected, for by the feed belt machine of material transmission to cement kiln with metrological service.The utility model realizes automation steamed sandwich, and the probability that worker contacts with danger wastes when reducing steamed sandwich processing reduces security risk, security performance is higher, and steamed sandwich speed is fast, reduces cost of labor.

Description

A kind of automatic steamed sandwich device and cement kiln synergic processing danger wastes system

Technical field

The utility model belongs to danger wastes steamed sandwich device field, more particularly, to a kind of automatic steamed sandwich device and cement Kiln cooperative disposal danger wastes system.

Background technique

With the development of modern industry, the yield of solid waste increases year by year, endangers and gets over caused by human environment Come more serious.The especially development of hyundai electronics information technology, medical Chemical Engineering Technology, leads to the generation of many hazardous wastes.Together When Urbanization in China quickening, urban population has very big development, therefore all kinds of waste yields as city public hazards It is growing day by day.Either industrially developed country or developing country all suffer from dangerous waste disposal problem.

It is counted, 2014 according to " the big or middle municipal solid waste pollution environment in the whole nation in 2015 prevents and treats annual report ", 244 big, Middle urban industry hazardous waste yield is up to 2436.7 ten thousand tons, wherein and 1431.0 ten thousand tons of volume of comprehensive utilization, disposition amount 889.5 ten thousand Ton, 138.0 ten thousand tons of storage capacity.Industrial dangerous waste volume of comprehensive utilization accounts for 58.2% using disposition total amount, disposition, storage difference Accounting 36.2% and 5.6%, effectively utilizing and disposing is the main path for handling industrial dangerous waste, and urban is to history heap The hazardous waste deposited has carried out effective utilization and disposition.The province that industrial dangerous waste yield comes front three is Shandong, lake South, Jiangsu.2014,62.2 ten thousand tons of Urban Medical Wastes yield 244 big or middle, disposition measured 60.7 ten thousand tons, most cities Medical waste treatment rate all reached 100%.The province that clinical waste yield comes front three is Guangdong, Zhejiang, Henan.Disappear Except the pollution of hazardous waste, its innoxious, minimizing and recycling are realized, have become the significant problem that China must solve.

The portion that Zhejiang various regions the departments concerned is renovated according to Zhejiang Provincial Commission, provincial government about construction of ecological province and environmental pollution Administration deepens constantly the harmlessness disposing work of sludge, Polluted Soil and industrial dangerous waste, reinforces sludge, Polluted Soil and industry danger energetically The scientific research and popularization and application of useless disposal technology accelerate that sludge, Polluted Soil and industrial dangerous waste harmlessness disposing facility is promoted to build If.And according to the general plan of " the new 2 years action schemes of 811 environmental protections ", with " minimizing, stabilisation, recycling and harmless Change " it is that target is attached most importance to using mechanism and technological innovation as means with harmlessness disposing Facilities Construction, adhere to overall planning, substep Implement, adaptation to local conditions, guidance to different types of areas, key breakthrough, with band and, take effective measures, conscientiously accelerate promote sewage sludge harmlessness Disposing task.

It is that numerous disposal options realize that minimizing, innoxious and recycling are preferable using cement kiln synergic processing hazardous waste One kind.Ended for the end of the year 2013, China be completed, construction in and it is proposed set cement kiln synergic processing hazardous waste enterprise sum More than 200, wherein about 25% enterprise is related to cooperative disposal hazardous waste, national cement kiln cooperative disposal hazardous waste it is total 20,000 t/d of ability, 2103, the total amount of China's quality coal in cement kiln systems disposition hazardous waste reached 55.9 ten thousand t.

Danger wastes need to carry out steamed sandwich processing before entering kiln, and traditional steamed sandwich generallys use the form of artificial steamed sandwich, people The probability that work contacts danger wastes is very high, and the injury caused by body is larger after human body contacts danger wastes for a long time, deposits In very big security risk.At present when being added on the market there are no a kind of solution dangerous waste jumbo bag, mechanized operation problem it is effective Method.

Utility model content

For overcome the deficiencies in the prior art, the utility model provides a kind of high degree of automation, reduces human contact's danger At the probability of dangerous waste, the automatic steamed sandwich device for improving danger wastes disposal efficiency and cement kiln collaboration with the device Set danger wastes system.

The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of automatic steamed sandwich device, including rack, Rail mechanism in rack, the accommodating chamber positioned at rail mechanism side, and can be in the cutter moved back and forth on rail mechanism Component；The rail mechanism includes the first track being laterally arranged, and can move back and forth along the first track, is in 90 ° with the first track The second track, can be moved along the second track, with the first track extensible member in 90 °, the cutter component is set to extensible member End；Partially protruding into accommodating chamber for cutter component is equipped with cutter component opposite position on the side wall of the accommodating chamber Fluting, the top of accommodating chamber are equipped with feed inlet, and bottom is equipped with multiple discharge gates with feed inlet face.

The utility model is mainly used for promoting the degree of automation in dangerous waste disposing technique, reduces manual operation, reduces people Work machine-team promotes the efficiency of disposition, pushes the development of dangerous waste disposition, and the promotion of the degree of automation is effectively reduced human contact, disappears Except some potential touch-safe hidden danger；The automatic steamed sandwich of concrete implementation, when extensible member is motionless on the second track, the second rail When road is translated along the first track, cutter component can protrude into the fluting in the one side wall of accommodating chamber and rail mechanism face, The jumbo bag side put into accommodating chamber is cut open；When the second track is moved to one of endpoint of the first track, the second track Stop movement, when extensible member stretches out the second track, cutter component can protrude into the fluting on another side wall of accommodating chamber, will accommodate The intracavitary jumbo bag other side is cut open；When the second track is moved to another endpoint of the first track, the second track stops movement, stretches When contracting part stretches out the second track, cutter component can protrude into the fluting on the third side wall of accommodating chamber, by the ton in accommodating chamber Bag third side is cut open, so that continuous three sides of jumbo bag bottom all be cut, worker only needs to manipulate by pull-up at the top of jumbo bag, Internal dangerous waste can be discharged from discharge gate under the effect of gravity, be not necessarily to the manual steamed sandwich of worker, greatly reduce human contact's danger The time of dangerous waste contacts the security risk that dangerous waste causes harm to the human body for a long time and is released from；First track and the second rail Road is vertical, and the running track of the second track is exactly straight line where the first track, and extensible member is vertical with the first track, from the second rail Road horizontal extension is stretched out, and running track is also the U-shaped of simple rectilinear(-al), thus the first track, the second track, extensible member Between the activity movement complicated without turning etc., only simple linear motion, can be achieved with entire steamed sandwich movement, design letter It is single, but steamed sandwich is high-efficient.

Further, the cutter component includes round serrated knife and the electricity for driving round serrated knife to rotate in a circumferential direction Machine, the output shaft self extending part lower surface on the motor are connected after stretching out with round serrated knife.Round serrated knife is in motor Lower high speed rotation is driven, fast to the cutting speed of jumbo bag, cutting efficiency is high.

Further, the accommodating chamber is hollow cube structure, and the fluting is at least extended continuously accommodating chamber close to rail Three side walls of road mechanism.

Further, first track be with accommodating chamber at least one linear guide disposed in parallel, the first track Length is suitable with the width of accommodating chamber, and second track is the linear guide perpendicular with the first track, second track It can be moved back and forth in being translated on the first track, the length of the extensible member is more than or equal to the width of accommodating chamber.

Further, the opening with feed inlet face is formed on the bottom of the accommodating chamber, is equipped in the opening latticed Interlayer forms multiple discharge gates on latticed interlayer.

Further, the space for placing feed bin is formed below the rack, the feed bin is for receiving discharge gate row Material out.

Further, the accommodating chamber periphery is equipped with the pedestal for reinforcing accommodating chamber, which includes portion of upper body under Portion's body, the tapered flared of portion of upper body, the lower body are in cube, and inner wall is in contact with the outer wall of accommodating chamber, and Equipped with the through slot with fluting at least partly region face.Pedestal increases the intensity of accommodating chamber, causes to hold after avoiding jumbo bag from being placed in It receives the deformation of chamber, extends the service life of accommodating chamber.

Further, second track is pushed by the first cylinder and is translated along the first track；The extensible member is by the second gas Cylinder is pushed to be translated along the second track.

The invention also discloses a kind of cement kiln synergic processing danger wastes systems, including are used for transport vehicle Danger wastes be transferred to the driving hoisting mechanism in above-mentioned automatic steamed sandwich device, under the discharge gate of automatic steamed sandwich device The feed bin of side, the power feeder below feed bin, the metrological service set on power feeder end, with metrological service It is connected, for by the feed belt machine of material transmission to cement kiln；The driving hoisting mechanism is upper in accommodating chamber feed inlet Face position is equipped with the position limiting structure for limiting driving shift motion.

The beneficial effects of the utility model are: 1) realize automation steamed sandwich, when greatly reducing steamed sandwich processing worker with The probability of danger wastes contact, effectively reduces the time of worker's close contact dangerous waste, reduces security risk, safety It can be higher；2) high degree of automation, steamed sandwich speed is fast, improves the working efficiency of entire danger wastes disposal system；3) subtract Lack cost of labor, reduces production and processing cost.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the automatic steamed sandwich device of the utility model.

Fig. 2 is the partial structure diagram of the automatic steamed sandwich device of the utility model.

Fig. 3 is the fragmentary bottom structural schematic diagram of the automatic steamed sandwich device of the utility model.

Fig. 4 is the overlooking structure diagram of the automatic steamed sandwich device of the utility model.

Fig. 5 is the utility model disposal system flow diagram.

Specific embodiment

In order to make those skilled in the art better understand the utility model, below in conjunction with the utility model reality The attached drawing in example is applied, the technical solutions in the embodiments of the present invention are clearly and completely described, it is clear that described Embodiment is only a part of the embodiment of the utility model, instead of all the embodiments.Based on the reality in the utility model Example is applied, every other embodiment obtained by those of ordinary skill in the art without making creative efforts is all answered When the range for belonging to the utility model protection.

As shown in Figs 1-4, a kind of automatic steamed sandwich device, the rack 1 including the double-deck frame-type, the longer sides for defining rack 1 are It laterally, is X-direction, longitudinal is Y direction, and the upper layer of rack 1 is transversely divided into two regions in left and right, and left area is equipped with Rail mechanism, right area are equipped with accommodating chamber 2.Rail mechanism includes in the first track 31 and X-direction in the Y-axis direction The second track 32, i.e. the first track 31 and the second track 32 be set to 90 degrees, and the second track 32 can be in the driving of the first cylinder Under, along the translational motion back and forth in the Y-axis direction of the first track 31, since the second track 32 is the rod-like structure of strip, in order to Guaranteeing the stability of the second track 32 translation, the first track 31 can be made of two or more parallel linear guides, and The middle position for being mounted on left area is set, naturally it is also possible to the other guide rail structure that may be implemented using the prior art, The bottom of second track 32 is installed by matching piece identical with linear guide quantity.The bottom surface of second track 32 and the first guide rail 31 Cooperation, the upper surface of the second track 32 are connected with extensible member 33, extensible member 33 can under the driving of the second cylinder, along The translational motion back and forth in the X-axis direction of second track 32, i.e. the upper surface of the second track 32 is equipped with hangs down with 31 phase of the first track Straight linear guide, extensible member 33 and the first track 31 are in 90 ° of settings.

Accommodating chamber 2 is the hollow structure of upper opening, in this present embodiment, in order to cooperate the shape of jumbo bag on the market, For 1.10 meters of cube structure of size, it is also possible to the structures such as cylinder in other embodiments certainly.To the first track 31 length is suitable with the width of accommodating chamber 2, or greater than the width of accommodating chamber 2, the length of extensible member 33 and the width of accommodating chamber 2 Degree, or greater than the width of accommodating chamber 2.The fluting of 2 side wall of accommodating chamber is formed through in the position close to 2 bottom surface of accommodating chamber 21, which is strip structure, extends three side walls of accommodating chamber 2, and be proximate to three continuous sides of rail mechanism Wall, in order to avoid cutter component and the 4th side wall of accommodating chamber 2 generate interference, fluting 21 can also extend the 4th side wall Two side portions region.

2 upper opening of accommodating chamber is used as feed inlet 22, and the opening with 22 face of feed inlet, the opening are formed on bottom On be equipped with latticed interlayer 23, specifically, in this present embodiment, latticed interlayer 23 is the metal for being covered with entire bottom opening Net, multiple discharge gates 231 are exactly the hole on metal mesh.

Since the jumbo bag weight in merging accommodating chamber 2 is larger, in order to guarantee the secured of accommodating chamber 2, can bear larger Impact force, in the bottom periphery installation pedestal 24 of accommodating chamber 2, pedestal 24 includes portion of upper body 241 and lower body 242, portion of upper body 241 for upper opening be greater than lower opening hollow pyramid shape structure, lower body 242 be in 2 shape adaptation of accommodating chamber Empty cube structure, the inner wall of lower body 242 is in contact with the outer wall of accommodating chamber 2 to be bonded, and the fluting of accommodating chamber 2 21 just To position, the through slot 243 through 242 side wall of lower body is also offered.The bottom of accommodating chamber 2, portion of upper body 241 bottom and machine The welding of 1 top of frame.

Cutter component is installed in the end of extensible member 33 comprising round serrated knife 41 and motor 42, motor 42 are installed In the upper surface of extensible member 33, the output shaft 421 of motor 42 is pierced by behind the lower surface of extensible member 33 and round sawtooth from top to bottom The center of knife 41 is connected, and round serrated knife 41 can be rotate at high speed under the driving of motor 42.The installation position of round serrated knife 41 Set it is suitable with height where fluting 21, thus when extensible member 33 translates out the second track 32 with cutter component, round sawtooth Knife 41 can pass through through slot 243 and fluting 21 protrudes into the inside of accommodating chamber 2, and jumbo bag is cut.

The specific workflow of the automatic steamed sandwich device of the utility model is: when original state, the overlapping of extensible member 33 is rested on The top of second track 32, when the second track 32 is moved to endpoint along the first track 31, PLC, which controls the second track 32, to be stopped It is mobile, and extensible member 33 is stretched out to 2 direction of accommodating chamber, and round serrated knife 41 protrudes into the one of jumbo bag inside accommodating chamber 2 A side wall is cut, and behind 33 fully extended second track 32 of extensible member, is controlled it and is back moved, and round serrated knife 41 is again at this time The same side wall of jumbo bag is cut, guarantees that it can cut completely, after extensible member 33 playbacks, the second track 32 is along the One track 31 continues to translate, and above-mentioned extensible member 33 stops along the moving distance or traveling time of the second track 32, the second track 32 Realization can be controlled by PLC by setting value by staying in time on the first track 31 etc.；Second track 32 is along the first track When 31 translation, extensible member 33 is static with respect to the second track 32, after being installed, end and the accommodating chamber 2 of extensible member 33 Side is very close to high-speed rotating circle serrated knife 41, which can protrude into inside accommodating chamber 2, cuts another side wall；Work as translation When to another endpoint, PLC controls the second track 32 and stops movement, and extensible member 33 is stretched out to 2 direction of accommodating chamber, circle Shape serrated knife 41 protrudes into inside accommodating chamber 2, and the third side wall of jumbo bag is cut, and reaches three side of bottom of cutting packaging jumbo bag Purpose.

As shown in figure 5, a kind of cement kiln synergic processing danger wastes system, including feed bin 5, just setting exists the feed bin 5 In the lower layer space of rack 1, and the position of face discharge gate 231, for receiving the material of discharge, rack 1 is mounted on artificial behaviour Make on platform 11, manual operation platform 11 is set to cement kiln synergic processing dangerous waste and adds a mouthful top, it is necessary to use steel structure platform It is welded and fixed.System further includes driving hoisting structure 7, power feeder 8, metrological service 9, feed belt machine 91, dangerous waste fortune Defeated vehicle 6 will be packed jumbo bag and is transported in disposition workshop, and operator operates driving hoisting structure 7, and standard jumbo bag is sling, in order to Jumbo bag is accurately put into accommodating chamber 2 by guarantee, can be limited in driving hoisting structure 7 and the installation of 2 feed inlet of accommodating chamber, 22 face position But bit architecture, specific limit plate with sensing device, just stops advancing, by jumbo bag so that marching at the limit plate It is slowly drop down in accommodating chamber 2.After cutting by above-mentioned automatic steamed sandwich device, since three sides of jumbo bag are isolated, When driving promotes jumbo bag, the dangerous waste in jumbo bag can smoothly fall, and fall into feed bin by discharge gate 231, entrance is subsequent Disposing technique, and jumbo bag is packed under the barrier effect of latticed interlayer 23, it rests in accommodating chamber 2.Power feeder 8 In the lower section of feed bin 5, feed bin 5 is equipped with manually gate valve 51 close to bottom position, and the tail end of power feeder 8 is equipped with meter Measuring mechanism 9, dangerous waste pass through feed belt machine 91 after weighing by metrological service 9 and are sent to cement kiln, enter followed by subsequent Manufacture of cement disposing technique reaches the utilization of resources, the effect of dangerous waste disposition.

Above-mentioned specific embodiment is used to illustrate the utility model, rather than limits the utility model, In the spirit and scope of protection of the claims of the utility model, to any modifications and changes that the utility model is made, all fall Enter the protection scope of the utility model.

Claims (9)

1. a kind of automatic steamed sandwich device, it is characterised in that: including rack (1), the rail mechanism being set on rack (1) is located at rail The accommodating chamber (2) of road mechanism side, and can be in the cutter component moved back and forth on rail mechanism；The rail mechanism includes laterally The first track (31) being arranged, can be along the first track (31) reciprocating movement and the first track (31) second track in 90 ° (32), it can be set to and stretch along the second track (32) movement and the first track (31) extensible member (33) in 90 °, the cutter component The end of contracting part (33)；The part for cutter component is equipped with cutter component opposite position on the side wall of the accommodating chamber (2) The fluting (21) in accommodating chamber (2) is protruded into, the top of accommodating chamber (2) is equipped with feed inlet (22), and bottom is equipped with and feed inlet (22) multiple discharge gates (231) of face.

2. automatic steamed sandwich device according to claim 1, it is characterised in that: the cutter component includes round serrated knife (41) motor (42) and for driving round serrated knife (41) to rotate in a circumferential direction, output shaft (421) on the motor (42) from Extensible member (33) lower surface is connected after stretching out with round serrated knife (41).

3. automatic steamed sandwich device according to claim 1, it is characterised in that: the accommodating chamber (2) is hollow cube knot Structure, the fluting (21) are at least extended continuously three side walls of accommodating chamber (2) close to rail mechanism.

4. automatic steamed sandwich device according to claim 3, it is characterised in that: first track (31) is and accommodating chamber (2) length of at least one linear guide disposed in parallel, the first track (31) is suitable with the width of accommodating chamber (2), and described Two tracks (32) are the linear guide perpendicular with the first track (31), and second track (32) can be on the first track (31) Translation moves back and forth, and the length of the extensible member (33) is more than or equal to the width of accommodating chamber (2).

5. automatic steamed sandwich device according to claim 1, it is characterised in that: the bottom of the accommodating chamber (2) formed with into The opening of material mouth (22) face is equipped with latticed interlayer (23) in the opening, is formed on latticed interlayer (23) described more A discharge gate (231).

6. automatic steamed sandwich device according to claim 1, it is characterised in that: formed below the rack (1) for placing The space of feed bin (5), the feed bin (5) are used to receive the material of discharge gate (231) discharge.

7. automatic steamed sandwich device according to claim 3, it is characterised in that: accommodating chamber (2) periphery is equipped with for adding Gu the pedestal (24) of accommodating chamber (2), which includes portion of upper body (241) and lower body (242), the portion of upper body (241) Tapered flared, the lower body (242) are in cube, and inner wall is in contact with the outer wall of accommodating chamber (2), and are equipped with and open The through slot (243) of slot (21) at least partly region face.

8. automatic steamed sandwich device according to claim 1, it is characterised in that: second track (32) is pushed away by the first cylinder It is dynamic to be translated along the first track (31)；The extensible member (33) is pushed by the second cylinder and is translated along the second track (32).

9. a kind of cement kiln synergic processing danger wastes system, it is characterised in that: including being used for the danger on transport vehicle (6) Waste is transferred to such as the driving hoisting mechanism (7) in automatic steamed sandwich device of any of claims 1-8, be located at from Feed bin (5) below the discharge gate (231) of dynamic steamed sandwich device, the power feeder (8) being located at below feed bin (5) are set to dynamic The metrological service (9) of power feeder (8) end is connected, for by the transmission of material transmission to cement kiln with metrological service (9) Belt feeder (91)；The face position for being located at accommodating chamber (2) feed inlet (22) on driving hoisting mechanism (7) is equipped with for limiting The position limiting structure of driving shift motion.