CN208894374U - A kind of powder coating production system - Google Patents
A kind of powder coating production system Download PDFInfo
- Publication number
- CN208894374U CN208894374U CN201820930123.9U CN201820930123U CN208894374U CN 208894374 U CN208894374 U CN 208894374U CN 201820930123 U CN201820930123 U CN 201820930123U CN 208894374 U CN208894374 U CN 208894374U
- Authority
- CN
- China
- Prior art keywords
- powder coating
- controller
- hopper
- coating production
- extruder
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- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 239000000843 powder Substances 0.000 title claims abstract description 34
- 239000011248 coating agent Substances 0.000 title claims abstract description 32
- 238000000576 coating method Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000012856 packing Methods 0.000 claims description 9
- 238000003801 milling Methods 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 3
- 239000003973 paint Substances 0.000 abstract description 6
- 238000012857 repacking Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 9
- 230000008859 change Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model discloses a kind of powder coating production systems.The powder coating powdery paints production system includes handheld control unit, and the handheld control unit includes camera, for identification technique two dimensional code；At least one production line, the production line include batch mixer, extruder, tablet press machine, transhipment hopper, scratch system, movement system.This system can efficiently complete the automated production of powdery paints, and can be realized based on existing equipment, producing line repacking, reduce upgrading cost.
Description
Technical field
The utility model is to produce system especially with regard to a kind of powder coating about powdery paints processing unit (plant) field
System.
Background technique
The information disclosed in the background technology section is intended only to increase the understanding to the general background of the utility model, and
It is not construed as recognizing or implying in any form that information composition is already known to those of ordinary skill in the art existing
Technology.
Powdery paints production line automation degree is lower in the prior art, needs a large amount of manpower interventions, product stability by
The factors such as quality of workers influence, and have certain dust in workshop, have a certain impact for workers ' health.If replacement
A full set of automation equipment, new equipment purchase cost is higher, and considers the investment of existing device, enterprise's replacement cost compared with
It is high.
Utility model content
The automated production system to be formed is transformed by existing production line basis the purpose of this utility model is to provide a kind of
The automation of powdery paints production process may be implemented in system, reduces manually, provides the stability of product.
To achieve the above object, the utility model provides a kind of powder coating production system, comprising: hand-held control
Unit, the handheld control unit include camera, for identification technique two dimensional code；At least one production line, the production line
Including batch mixer, including mixing machine controller；Extruder, including extruder controller；Tablet press machine, including tabletting machine controller；
Hopper is transported, for the smashed product of the tablet press machine to be transported to scratch system station, the hopper from tablet press machine station
It is provided with weight sensor and signal generator；Scratch system, the scratch system include milling controller, pack module；Institute
Pack module is stated for being packed into quantitative powder coating product into packing container；Movement system, for transporting transhipment hopper, packet
Packaging container is to predeterminated position, and the movement system includes an at least AGV robot, and the AGV robot includes robot control
Device processed；
The handheld control unit with the mixing machine controller, the extruder controller, the tabletting machine controller,
The transhipment hopper signal generator, the milling controller, the robot controller are connected, and connection type is wired, work
Industry is wireless, any in bluetooth, zigbee or appoint a variety of.
Preferably, the artificial submersible AGV of the AGV machine, the transhipment hopper bottom have gap, the AGV with ground
The transhipment hopper can be moved to and hold up or push transhipment hopper with the gap location between ground, the transhipment hopper is moved to
Release transhipment hopper after predeterminated position；The submersible AGV is using any one of laser, tape, infrared, video or appoints a variety of
Navigation mode.
Preferably, the extruder includes automatic water-cooling apparatus, and the automatic water-cooling apparatus is by controller, water pump, cooling
Pipeline is constituted, and the controller is the same as the connected wired connection of the extruder controller.
Preferably, cooling line is distributed in outside extruder screw shell, including 3 independent cooling lines, and distribution is laid with
In screw rod feeding section, fluxing zone and extruding zone.
Preferably, the cooling line is connected respectively to 3 independent water pumps.
Preferably, the cooling line is connected respectively to 1 water pump, and 3 cooling lines pipe diameter size is different, wherein
Feeding section caliber is greater than extruding zone and is greater than fluxing zone.
Preferably, the scratch system includes feed inlet, for from transhipment hopper discharge port charging, the scratch system into
Material mouth, the discharge port for packing module are provided with the filter screen of placement muti-piece permanent magnet, and the filter screen is movably attached to grind
On powder system, by any movement in motor, hydraulic stem, air-leg, includes fixed mechanism in the scratch system, be used for
The fixed filter screen.
Preferably, gear is provided on the filter screen, the gear can be around the inverted T-shaped being fixed in scratch system
Structure rotation, the gear is the same as the engaged gears being fixedly connected with machine shaft.
Compared with prior art, the transmission system of powder coating tablet press machine according to the present utility model has and has as follows
Beneficial effect:
1, the utility model provide it is a kind of the mechanized production system to be formed is transformed by existing production line basis, can be with
It realizes the automation of powdery paints production process, reduces manually, the stability of product is provided.And changing by existing producing line
It makes, reduces enterprise's input cost.
2, extruder screw cooling, metallic foreign body material collection device are solved the problems, such as, oneself of the above problem is realized
Dynamicization.
Detailed description of the invention
Fig. 1 is the powder coating production system overall schematic according to one embodiment of the utility model.
Fig. 2 (a) is that extruder is integrally tied in the powder coating production system according to one embodiment of the utility model
Composition.
Fig. 2 (b) is cooling device first in the powder coating production system according to one embodiment of the utility model
Structure chart.
Fig. 2 (c) is cooling device second in the powder coating production system according to one embodiment of the utility model
Structure chart.
Fig. 3 (a) is that scratch system filters in the powder coating production system according to one embodiment of the utility model
Net schematic diagram.
Fig. 3 (b) is that module discharging is packed in the powder coating production system according to one embodiment of the utility model
The state diagram of the filter screen placement filter screen L2 of mouth.
Fig. 3 (c) is that module discharging is packed in the powder coating production system according to one embodiment of the utility model
The filter screen of mouth removes the state diagram of filter screen L2.
Fig. 3 (d) is the mobile dress of filter screen in the powder coating production system according to one embodiment of the utility model
The schematic diagram set.
Specific embodiment
With reference to the accompanying drawing, specific embodiment of the present utility model is described in detail, it is to be understood that this is practical
Novel protection scope is not limited by the specific implementation.
As shown in Figure 1, a kind of powder coating production system specific embodiment of the utility model, comprising: hand-held
Control unit 1, the handheld control unit include camera, for identification technique two dimensional code, are by scanning process two dimensional code
Rapidly inputting for technological parameter can be achieved.
The powder coating production system further includes at least one production line 2, is also possible in actual use more
Item.The production line 2 includes batch mixer 21, including mixing machine controller；Extruder 22, including extruder controller；Tablet press machine
23, including tabletting machine controller；Hopper 24 is transported, for the smashed product of the tablet press machine to be transported to from tablet press machine station
Scratch system station, the hopper are provided with weight sensor and signal generator；Scratch system 25, the scratch system include
Be milled controller, pack module；The pack module is for being packed into quantitative powder coating product into packing container；
The powder coating production system further includes movement system 3, for transporting transhipment hopper, packing container in advance
If position, the movement system includes an at least AGV robot 3, and the AGV robot includes robot controller.
The handheld control unit 1 is the same as the mixing machine controller, the extruder controller, tablet press machine control
Device, the transhipment hopper signal generator, the milling controller, the robot controller be connected, connection type be it is wired,
It is wireless industrial, bluetooth, any in zigbee or appoint a variety of.Above controller is to be determined on the basis of existing industrial equipment
The controller of system.
Powder coating production system AGV robot 3 as shown in Figure 1 is submersible AGV, 24 bottom of transhipment hopper
There is gap in face with ground, and the AGV 3, which can be moved to the transhipment hopper 24 and hold up or push with the gap location between ground, to be turned
The transhipment hopper is moved to predeterminated position by conveyer bucket, and diagram dotted line transhipment hopper position is the default of process that be milled
Position, hopper is transported in release after rear AGV in place.The submersible AGV 3 uses any one of laser, tape, infrared, video
Or appoint a variety of navigation modes.AGV robot 3 can be responsible for for packing container being transported to predeterminated position to be packed by scratch system 25
Module progress is canned, is transported to predeterminated position after the completion of canned again.Since product milling needs the regular hour, so one
AGV robot can take into account the transfer work of the milling process packing container of at least two producing lines.
Hopper 24 is transported, weight sensor and signal generator are provided with, when sensing that powder coating product reaches default
After quality, handheld control unit 1 can be sent by the signal filled by signal generator, be held control unit 1 and receive letter
It is capable of emitting instruction after number, allows AGV robot to reach predeterminated position and transport transhipment hopper.Due to when product, which loads, needs certain
Between, so an AGV robot can take into account the transhipment hopper transfer work of at least two producing lines.
Fig. 2 (a) is the overall structure figure of extruder 22, and cooling device 222 is by controller S0, water pump as shown in Fig. 2 (b)
S1, cooling line S3 are constituted, and the controller is the same as the connected wired connection of the extruder controller.The cooling line is distributed in
Outside extruder screw shell 221, screw rod shell 221 can be cooled down.Since controller is connected with extruder controller,
Intensity of cooling can be controlled according to converted products technological parameter difference.Fig. 2 is only that schematic diagram does not represent cooling line S3
Specific canoe, be generally wrapped in screw rod shell 2-3 circle, can be set for fixing cooling line on screw rod shell
Groove.
Feeding section, extruding zone, fluxing zone can be divided into from temperature control for extruder screw, wherein feeding section temperature
Generally at 80 degree or so, short temperature is plasticized in 105-110 degree or so, extruding zone temperature is in 95-105 degree or so, it is therefore desirable to right
This three sections intensity of cooling is controlled respectively, and Fig. 2 (b), Fig. 2 (c) provide two different specific embodiments, Fig. 2
(b) 3 independent water pumps are used, water pump can control with different intensity (flow velocity of cooling water) to each region by controller
Intensity of cooling controlled, Fig. 2 (c) uses 1 water pump, is realized by the setting of different sizes of three pipeline calibers to each
The control of the intensity of cooling in region, wherein feeding section caliber is greater than extruding zone and is greater than fluxing zone.
Fig. 3 (a) is 25 filter screen schematic diagram of scratch system, on the pack module discharge port 251 of 25 feed inlet of scratch system
It is provided with filter screen L1, L2, since the final products granularity that bag module discharge port 251 flows out is thinner, is set to the position
The fine and closely woven degree of the filter screen L2 set is higher.It is provided with placement muti-piece permanent magnet C on filter screen L1, L2, can be applied with absorption powder
Expect mixed metal component in product.Due to needing to remove when producing such product there are metal powder coating product
Above-mentioned filter screen is to dispose filter screen L2 on pack module discharge port 251, remove filter screen as shown in Fig. 3 (b) and Fig. 3 (c)
The state diagram of L2.Therefore need to be arranged the device of mobile filter screen, Fig. 3 (d) is the schematic diagram of filter screen mobile device, use
It is motor Z1 driving, it can also be using any movement in hydraulic stem, air-leg.
Its working method is as follows, and gear Z3 is provided on filter screen L2, and the gear Z3 is connected to by bearing to be fixed on
Same be fixedly connected of inverted T-shaped structure Z2, gear Z3 in scratch system is engaged with the gear Z4 of motor Z1 shaft, motor Z1 work
When, filter screen L2 can be driven to rotate around structure Z2, realize in place and remove, further including includes fixed mechanism in scratch system
Z6, when filter screen L2 is in place, structure Z2, Z6 supports filter screen jointly.
Above-mentioned improvement can carry out on the basis of existing equipment, producing line, can effectively reduce industrial upgrading transformation
Cost.
Unless otherwise explicitly stated, otherwise in entire disclosure and claims, term " includes " or its change
Changing such as "comprising" or " including " etc. will be understood to comprise stated element or component, and not exclude other members
Part or other component parts.
The description of the aforementioned specific exemplary embodiment to the utility model is in order to illustrate and illustration purpose.These
Description is not wishing to for the utility model to be limited to disclosed precise forms, and it will be apparent that according to the above instruction, can carry out
It is many to change and change.The purpose of selecting and describing the exemplary embodiment is that explaining the specific principle of the utility model
And its practical application, so that those skilled in the art can be realized and utilize a variety of different examples of the utility model
Property embodiment and various chooses and changes.The scope of the utility model is intended to by claims and its waits similar shapes
Formula is limited.
Claims (8)
1. a kind of powder coating production system characterized by comprising
Handheld control unit, the handheld control unit include camera, for identification technique two dimensional code；
At least one production line, the production line include batch mixer, including mixing machine controller；Extruder, including extruder control
Device processed；Tablet press machine, including tabletting machine controller；Transport hopper, for by the smashed product of the tablet press machine from tablet press machine work
Position is transported to scratch system station, and the hopper is provided with weight sensor and signal generator；Scratch system, the milling system
System includes milling controller, pack module；The pack module is for being packed into quantitative powder coating product into packing container；
Movement system, for transporting transhipment hopper, packing container to predeterminated position, the movement system includes an at least AGV
Robot, the AGV robot includes robot controller；
The handheld control unit is the same as the mixing machine controller, extruder controller, the tabletting machine controller, described
Hopper signal generator, the milling controller are transported, the robot controller is connected, and connection type is wired, industrial nothing
It is line, bluetooth, any in zigbee or appoint a variety of.
2. powder coating production system as described in claim 1, which is characterized in that the artificial submersible of AGV machine
AGV, the transhipment hopper bottom have gap with ground, and the AGV can be moved to the transhipment hopper with the gap between ground
Place holds up or pushes transhipment hopper, and the transhipment hopper is moved to after predeterminated position and discharges transhipment hopper；The submersible AGV
Using any one of laser, tape, infrared, video or appoint a variety of navigation modes.
3. powder coating production system as described in claim 1, which is characterized in that the extruder includes automatic water-cooling
Device, the automatic water-cooling apparatus are made of controller, water pump, cooling line, and the controller is the same as the extruder controller
Be connected wired connection.
4. powder coating production system as claimed in claim 3, which is characterized in that cooling line is distributed in extruder spiral shell
Outside rod shell, including 3 independent cooling lines, distribution are laid on screw rod feeding section, fluxing zone and extruding zone.
5. powder coating production system as claimed in claim 4, which is characterized in that the cooling line is connected respectively to
3 independent water pumps.
6. powder coating production system as claimed in claim 4, which is characterized in that the cooling line is connected respectively to
1 water pump, 3 cooling lines pipe diameter size is different, and wherein feeding section caliber is greater than extruding zone and is greater than fluxing zone.
7. powder coating production system as described in claim 1, which is characterized in that the scratch system includes charging
Mouthful, for from transhipment hopper discharge port charging, the scratch system feed inlet, the discharge port for packing module to be provided with placement muti-piece
The filter screen of permanent magnet, the filter screen are movably attached in scratch system, by motor, hydraulic stem, air-leg
Any movement includes fixed mechanism in the scratch system, for fixing the filter screen.
8. powder coating production system as claimed in claim 7, which is characterized in that be arranged on the filter screen with teeth
Wheel, the gear can around be fixed in scratch system inverted T-shaped structure rotation, the gear be fixedly connected and motor turn
The engaged gears of axis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820930123.9U CN208894374U (en) | 2018-06-15 | 2018-06-15 | A kind of powder coating production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820930123.9U CN208894374U (en) | 2018-06-15 | 2018-06-15 | A kind of powder coating production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208894374U true CN208894374U (en) | 2019-05-24 |
Family
ID=66566778
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820930123.9U Expired - Fee Related CN208894374U (en) | 2018-06-15 | 2018-06-15 | A kind of powder coating production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208894374U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111240290A (en) * | 2020-03-11 | 2020-06-05 | 江西奥基德信科技有限公司 | Powder coating production control system |
| CN112180846A (en) * | 2019-07-05 | 2021-01-05 | 杭州海康机器人技术有限公司 | Task scheduling method, device and system for automatic guided transport vehicle |
-
2018
- 2018-06-15 CN CN201820930123.9U patent/CN208894374U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112180846A (en) * | 2019-07-05 | 2021-01-05 | 杭州海康机器人技术有限公司 | Task scheduling method, device and system for automatic guided transport vehicle |
| CN112180846B (en) * | 2019-07-05 | 2022-02-25 | 杭州海康机器人技术有限公司 | Task scheduling method, device and system for automatic guided transport vehicle |
| CN111240290A (en) * | 2020-03-11 | 2020-06-05 | 江西奥基德信科技有限公司 | Powder coating production control system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190524 |