CN208879258U - A kind of stage variable pressure pulse cleaning system - Google Patents

A kind of stage variable pressure pulse cleaning system Download PDF

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Publication number
CN208879258U
CN208879258U CN201820920761.2U CN201820920761U CN208879258U CN 208879258 U CN208879258 U CN 208879258U CN 201820920761 U CN201820920761 U CN 201820920761U CN 208879258 U CN208879258 U CN 208879258U
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China
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cleaning
valve
vacuum
cabin
tank
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CN201820920761.2U
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周治任
张流波
王安德
曹小军
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Us Elegant Technical Concern Co Ltd Of Shenzhen
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Us Elegant Technical Concern Co Ltd Of Shenzhen
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Abstract

The application provides a kind of stage variable pressure pulse cleaning system, including cleaning cabin, the cleaning cabin is sealed with cleaning hatchcover, the cabin top in the cleaning cabin is equipped with pressure sensor, the inside bottom in cleaning cabin is equipped with temperature heater and temperature sensor, exterior bottom in cleaning cabin is equipped with ultrasonic transducer, the cleaning cabin connects vacuum pump bleeding point by the road, the pipeline is equipped with vacuum pumping valve, vacuum tank is installed between cleaning cabin and the vacuum pump, tank is installed at the top of the vacuum tank and breaks valve, the bottom of the vacuum tank is installed by tank drain valve, the connecting line of the vacuum tank and vacuum pump, which is equipped with, takes out pot valve, pipeline between the vacuum tank and cleaning cabin is separately connected entrance left side cleaning cabin and right side cleaning cabin, left pulse valve and right pulse are respectively equipped on pipeline between the vacuum tank and cleaning cabin Valve, the component are controlled by integrated control system.The utility model is saved manually, and easy to operate, cleaning effect is good.

Description

A kind of stage variable pressure pulse cleaning system
Technical field
The utility model relates generally to cleaning field more particularly to a kind of stage variable pressure pulse cleaning system of medical instrument System.
Background technique
Under As-Is, hospital mainly carries out the cleaning of rigid endoscope using cleaning by hand or spray thrower, due to The lumen aperture very little of some rigid endoscopes, just brings great difficulty to cleaning, when being cleaned especially with spray thrower, The perfusion tube of the inside fills obstructed completely, returns the case where washing so often finding in decontamination process and not washing clean clearly, fully relies on If artificial cleaning, medical worker's labor intensity can be very big, and is easy to appear infection event, because of the operation that rigid endoscope is done Most of is easy infection type, and is affected by human factors larger, and cleaning quality is made to be difficult to stablize.
Present hospital is directed to the cleaning of rigid endoscope, and main still rely on manually is scrubbed manually, but some are rigid The lumen aperture of scope is especially small, this just gives cleaning personnel to bring very big puzzlement, and cleaning quality also hardly results in guarantee, If cleaning is not thorough, the danger of infection will be brought to subsequent operator, and the surgical operation that rigid endoscope is done is general It is all that risk is relatively high, easy infection class, so endoscope cleaning problem also annoyings always various big hospital, our this multistage Pulse cleaning technology has good cleaning effect for the cleaning of rigid endoscope and conventional instrument, can with effective solution this Problem.
Utility model content
The application is mainly the matching by each structure, and generating one kind can be to progress vacuum pumping inside lumen class instrument It washes or back scrubbing, while cleaning various equipment surfaces by way of changing voltage pulses, to complete the high-efficient cleaning to various instruments It washes.
A kind of stage variable pressure pulse cleaning system, it is main to be sealed with cleaning hatchcover including cleaning cabin, the cleaning cabin, it is described The groove body top in cleaning cabin is equipped with the gentle broken valve of pressure sensor, and the inside bottom for cleaning cabin is equipped with temperature heater and temperature Sensor is spent, the exterior bottom in cleaning cabin is equipped with ultrasonic transducer, and the cleaning cabin connects vacuum pump pumping by the road Mouthful, the pipeline is equipped with vacuum pumping valve, and vacuum tank, peace at the top of the vacuum tank are equipped between cleaning cabin and the vacuum pump Equipped with broken pot valve, tank drain valve is installed in the bottom of the vacuum tank, and the connecting line of the vacuum tank and vacuum pump, which is equipped with, to be taken out Pot valve, the pipeline between the vacuum tank and cleaning cabin is separately connected entrance left side cleaning cabin and right side cleaning cabin, described Left pulse valve and right pulse valve are respectively equipped on pipeline between vacuum tank and cleaning cabin, the pressure sensor, gas break valve, temperature It spends heater, temperature sensor, ultrasonic transducer, drain valve, vacuum pumping valve, broken pot valve, tank drain valve, take out under pot valve, liquid Dry valve, left pulse valve and right pulse valve are controlled by integrated control system under fluid valve, liquid.
Preferably, the vacuum tank and cleaning cabin between pipeline be separately connected entrance left side cleaning cabin and/or into Inlet port when entering right side cleaning cabin is n, and n is more than or equal to 1.
Preferably, the vacuum tank and cleaning cabin between pipeline be separately connected entrance left side cleaning cabin and/or into Vacuum suction device is installed at inlet port when entering right side cleaning cabin.
Preferably, be equipped with below the temperature heater and penetrate fluidic device, the fluidic device include jet hole, Jet pipe, jet pipe drainage hole and jet stream tube inlet, the fluid conduit are arranged at " out " font, and the upper surface of jet pipe is equipped with and penetrates Discharge orifice, the jet pipe pass through groove body and are connected under liquid dry valve downwards.
Preferably, the jet hole isCircular hole, angle is 90 degree, 30~50mm of distance interval.
Preferably, it is provided among the bottom of the jet stream bottom of the tube angleJet pipe drainage hole, the jet stream Pipe drainage hole is round, rectangular, triangle or irregular shape.Jet pipe drainage hole can discharge jet pipe internal washing liquid, keep away Exempt from residual and secondary pollution.
Preferably, the jet hole is opening up with 90 degree of angle.
Preferably, the left pulse interface of the vacuum tank or right pulse interface extend respectively to the bottom of vacuum tank.
Preferably, the vacuum pump is connected with cooling tank, and the top of the cooling tank connects vacuum pump exhaust port by the road, The bottom of the cooling tank connects vacuum pump water inlet, the cavitation erosion mouth of the top connection vacuum pump of the cooling tank, the cooling Tank external water source, the cooling tank are equipped with discharge outlet and exhaust outlet.
Preferably, the heating device is made of heater and its connecting wire, and heater is that M type heating tube is uniformly arranged In cleaning bilge portion, the cleaning solution cleaned in cabin can be made to be evenly heated.
Preferably, the cleaning cabin is a sealing cabin, and when vacuumizing to cleaning cabin, cleaning cabin can bear -98KPa It above negative pressure and is not deformed.
Preferably, pressure sensor installation cleaning out of my cabin, connects cleaning cabin with pipeline, connector water level it On.Pipe installing is in liquid level or more.
Preferably, the pressure sensor detects vacuum degree in cleaning cabin by pressure sensor, is controlled with control system Pressing pressure sensor implements data variation step.
Preferably, the drainage arrangement is made of drain valve, draining isolating valve and its connecting line, the water inlet end of drain valve It is connected with cleaning bilge portion leakage fluid dram, the water outlet of drain valve is connected by draining isolating valve with discharge outlet.
Preferably, the cleaning bilge portion is equipped with ultrasonic transducer, and cleaning bilge portion borehole keeps the installation of cleaning cabin Transducer position 1.5~3mm thickness, reflected ultrasound effect is best, is maintained at state between -40~60Kpa vacuumizing negative pressure Under, it cleans the air dissolved in liquid in cabin and is pumped, cavitation concentrates on cleaned material inner wall washing, and active force is powerful.
Preferably, the water level detecting system is made of multiple liquid level detecting switchs and connecting line.The liquid level inspection Surveying switch is that high liquid level, low liquid level detection switch are provided with detection mouth on rinse bath respectively.
Preferably, the vacuum suction device includes vacuum attraction activity clamping apparatus and vacuum attraction divided flow box, described Vacuum attraction activity clamping apparatus, including guide plate, cage plate and fixed plate, the guide plate and cage plate be it is semicircular arc-shaped, it is described Guide plate is connect with cage plate, and the cage plate is connect with fixed plate, and the cage plate is clipped between guide plate and fixed plate, the guiding The cambered surface of plate is higher than the cambered surface of cage plate, and the fixed plate is equipped with opening, and the height of the opening is higher than the cambered surface height of cage plate.
Preferably, the opening of the semicircular arc-shaped guiding board ends is designed as ramp type structure or is designed as being oriented to Inclined plate.
Preferably, telescopic tube-like interface is installed in the opening in the fixed plate, is equipped in the fixed plate Spring, the side of spring are covered in the inside of tube-like interface, and the outside of tube-like interface is inserted in an annulus, the annulus screw thread connection Opening in fixed plate, when active joint is put into cage plate, in compressing tube-like interface retraction opening, when taking out active joint, Under the action of elastic force, tube-like interface pops up opening slightly.The active joint of vacuum attraction divided flow box moves up and down, and fixed plate is solid Determining side contained spring elastic force promotes tube-like interface to stretch, and facilitates positioning, takes out.
The vacuum attraction divided flow box, including box body and active joint, the active joint are tubular structure, and activity connects The head side of head has the bulging circular ring structure of chamfering, and the circular ring structure of the active joint bulging carries out chamfer design, Ke Yiti High operating characteristics and sealing effect.The active joint, which passes right through guide plate and is put into cage plate to seal with the opening of fixed plate, to be connected It connects, the connection refers to that gas or liquid can flow through fixed plate by active joint.Installation filtering in the active joint Net device prevents instrument accessory and other sundries to be inhaled into.
Preferably, the side of the box body at least opens up an input port, and the other side of the active joint connects box body Input port.The other side of the box body also at least opens up a delivery outlet, and the delivery outlet is equipped with silica gel joint, the silicon Cemented joint is divided into internal layer and outer layer, and it is aperture, the internal layer and outer layer in the middle part of the outer layer that the internal middle part, which is big hole, Between groove just clamp the box body of delivery outlet, the material of silica gel joint has telescopic resilience.The vacuum attraction divided flow box Side is distributed full 1~40 delivery outlets and is shunted, and the mountable silica gel joint of each delivery outlet, tubular device is inserted directly into In silica gel joint center hole, attract multiple tubular device cleanings to facilitate to shunt.Vacuum attraction divided flow box bottom and work Dynamic connector connection, to facilitate liquid to flow to, thoroughly drain off liquid, no dead angle.Silica gel is pasted in vacuum attraction divided flow box side or side Plate, silica gel plate front are provided with multiple apertures or prong, aperture range3~14mm of prong and other retractility materials Multiple apertures are opened in front or side, and the various shapes such as slit port and circular hole among hole are inserted directly into tubular device cleaning to facilitate.
Preferably, a protuberance is at least designed in the big hole of the silica gel joint internal layer, the protuberance is known as reinforcing rib, It can play the role of fastening tubular device.
Preferably, the silica gel joint outer layer interior design has steel ring, and the steel ring outer diameter is greater than divided flow box delivery outlet Diameter, steel ring internal diameter are less than the diameter of divided flow box delivery outlet.Steel ring is configured inside the silica gel joint outer layer, steel ring outer diameter is greater than The delivery outlet of divided flow box, steel ring internal diameter are less than the delivery outlet of divided flow box, and to reinforce steel ring inner circle range intensity, steel ring is by silica gel Bound edge opens circular hole or prong etc. by silica gel among steel ring, and when lumen instrument is inserted directly into, silica gel bore deformation dynamics is expressed to steel Circle, since the outer diameter of steel ring is greater than the diameter of divided flow box delivery outlet, so silica gel joint is not easily to fall off to inside divided flow box.
Preferably, the silica gel joint outer layer circular hole is prong or circular hole or square hole or elliptical aperture.In the silica gel joint Between open aperture rangeAperture can be various shapes among silica gel joint hole, intermediate slit port facilitate insertion 3~ Tubular device cleaning is general within 14mm, and circular hole is suitable for the use of the instrument cleaning within 1~8mm.
Preferably, the silica gel joint connection traction hose, traction hose is inserted directly into tubular device perfusion interface, with side Just be inconvenient to be inserted directly into when tubular device is too long or perfusing hole is greater than silica gel joint, substituted and connected by traction tube.
Preferably, fixed cleaning cabin of the vacuum suction device or so inner wall, cleans cabin inner vacuum suction device by living Dynamic clamping joint, divided flow box, silica gel joint, cleaned material are inserted into silica gel joint, and vacuum attraction cleaning solution passes rapidly through cleaned material Inner wall perfusion.Portion connects vacuum tank bleeding point, vacuum tank bleeding point by pipeline, isolating valve respectively out of my cabin for vacuum suction device cleaning Connection takes out pot valve through check valve and vacuum pump bleeding point piping connection.Check valve is conducive to a large amount of cleaning solutions of vacuum attraction and enters very Slack tank recoils, and prevents a large amount of cleaning solutions from entering.
A kind of cleaning method of stage variable pressure pulse cleaning system mainly includes following process:
One fluid infusion of process: cleaned object is put into cleaning cabin, closes cleaning hatchcover, additional clean liquid;
Process two heats: after cleaning solution reaches setting liquid level, heater is warming up to 45 DEG C~55 DEG C;
Three vacuum pulse tank of process is taken out: it opens and takes out pot valve, open vacuum pumping pressure, when forming high negative pressure inside vacuum tank, It first opens gas and breaks valve, then open pulse valve, cleaning solution moment pours into vacuum tank, and it forms direct impulse and washes away, the pulse valve Including left pulse valve and right pulse valve.
Preferably, the three vacuum pulse tank of process is taken out: opening and takes out pot valve unlatching vacuum pumping pressure, is formed inside vacuum tank When high negative pressure, first opens gas and break valve, then open left pulse valve, cleaning solution moment pours into vacuum tank, forms left positive pulse.
Preferably, the three vacuum pulse tank of process is taken out: opening and takes out pot valve unlatching vacuum pumping pressure, is formed inside vacuum tank When high negative pressure, first opens gas and break valve, then open right pulse valve, cleaning solution moment pours into vacuum tank, forms right positive pulse.
Preferably, it four vacuum pulse pumpback of process: closes and takes out pot valve, gas breaks valve and pulse valve, opening vacuum pumping valve, unlatching Vacuum pumping pressure when cleaning cabin inside forms high negative pressure, opens tank and breaks valve and pulse valve, the cleaning solution moment recoil in vacuum tank Enter to clean in cabin, forms reverse impulse and wash away, the pulse valve includes left pulse valve and right pulse valve.
Preferably, it the four vacuum pulse pumpback of process: closes and takes out pot valve, gas breaks valve and left pulse valve, opening vacuumize Valve opens vacuum pumping pressure, when forming high negative pressure inside cleaning cabin, opens tank and breaks valve and left pulse valve, the cleaning solution in vacuum tank Moment recoils in cleaning cabin, forms left back pulse.
Preferably, it the four vacuum pulse pumpback of process: closes and takes out pot valve, gas breaks valve and right pulse valve, opening vacuumize Valve opens vacuum pumping pressure, when forming high negative pressure inside cleaning cabin, opens tank and breaks valve and right pulse valve, the cleaning solution in vacuum tank Moment recoils in cleaning cabin, forms right back pulse.
Preferably, further include process lumen internal pulses air-blowing: opening vacuum pumping valve and vacuum pump, extraction is cleaned inside cabin Gas after reaching setup pressure value, closes vacuum pump and vacuum pumping valve, and opening broken pot valve makes vacuum tank keep normal pressure (0KPa), Then pulse valve is opened, there are bigger pressure differences between cleaning cabin and vacuum tank at this time opens arteries and veins such as the principle of giant Rush valve in a flash, air quickly pours into the cleaning solution squeezed away inside lumen inside lumen instrument, and pulse valve closes after opening 2 seconds It closes, and opens gas at once and break valve, make to clean cabin recovery normal pressure, the cleaning solution that the intracavitary portion of normal pressure state down tube is squeezed away returns rapidly again The place occupied by air is filled out, this flowing having a try brings scouring effect bigger inside lumen, plays cleaning pipe The effect in intracavitary portion.Same principle repeats the above steps, and left pulse valve, which is changed to right pulse valve, can then be alternately performed left and right side Lumen internal pulses air-blowing step.Terminate entire lumen internal pulses air-blowing process after reaching setting number.
Preferably, after the process one and two is completed, can carry out changing voltage pulses under following process liquid: opening vacuumizes Valve starts vacuum pump, vacuumizes to cleaning cabin, after pressure reaches setting value in cleaning cabin, opens fluid valve under liquid, vacuum Liquid moment in tank be injected into cleaning cabin in, form one powerful scouring force, at the same drive cleaning cabin in cleaning solution into The quick fierce flush clean of row.
Preferably, the pressure value is -60KPa~-200KPa, is divided into three pressure ratings, -60KPa~-100KPa, - 100KPa~-150KPa, -150KPa~-200KPa, the interval time of different pressure levels are 1 second~30 seconds.First pressure Power grade, cleans instrument easy to clean, second pressure rating, cleans the instrument of more difficult cleaning, third pressure rating, clearly The instrument of special difficult cleaning is washed, the interval repeated washing of three kinds of different pressure levels and different time forms changing voltage pulses under liquid Cleaning.
Preferably, after the process one and two is completed, can carry out changing voltage pulses on following process liquid: opening vacuumizes Valve starts vacuum pump, vacuumizes to cleaning cabin, after pressure reaches setting value in cleaning cabin, opens gas and breaks valve, gas moment It enters in cleaning cabin, forms one powerful scouring force, while the cleaning solution in cleaning cabin being driven to carry out quickly fierce rush Brush cleaning.
Preferably, the pressure value is -60KPa~-200KPa, is divided into three pressure ratings, -60KPa~-100KPa, - 100KPa~-150KPa, -150KPa~-200KPa, the interval time of different pressure levels are 1 second~30 seconds.First pressure Power grade, cleans instrument easy to clean, second pressure rating, cleans the instrument of more difficult cleaning, third pressure rating, clearly The instrument of special difficult cleaning is washed, the interval repeated washing of three kinds of different pressure levels and different time forms changing voltage pulses on liquid Cleaning.
Preferably, a kind of cleaning method each process of stage variable pressure pulse cleaning system can be appointed according to actual needs Meaning is applied in combination, and effect is more ideal.
Preferably, vacuum pumping valve is connected between cleaning cabin and the vacuum pump, vacuum pump directly individually takes out cleaning cabin atmosphere Pressure.
Preferably, told vacuum pump connection vacuum tank and cleaning cabin, vacuum pump connect vacuum by isolating valve through check valve Tank has isolating valve connection between vacuum tank and cleaning cabin.After vacuum pumping vacuum tank negative pressure, open vacuum tank and cleaning cabin it Between isolating valve, the cleaning solution cleaned in cabin is attracted pulse and enters vacuum tank.Vacuum pump and cleaning cabin are connected by vacuum pumping valve, True pump directly individually takes out cleaning cabin atmospheric pressure, and the vacuum pump is separately connected vacuum tank and cleaning cabin through threeway by check valve, There is isolating valve between vacuum pump and vacuum tank, has isolating valve between vacuum pump and cleaning cabin.After opening attraction pulse valve, vacuum Tank cleaning liquid inside is sprung back in cleaning cabin.
Preferably, the vacuum tank is separately connected cleaning cabin and there are isolating valve, drainage arrangement in vacuum pump both ends, and liquid enters After vacuum tank, there are a large amount of or a small amount of cleaning solutions to remain in vacuum pot bottom, opens vacuum tank gas and break valve, vacuum tank gas breaks valve air inlet Mouth installation filter, prevents outside air from polluting, and ambient pressure and vacuum tank internal pressure restore normal pressure, accumulates vacuum pot bottom Liquid discharged by draining isolating valve.
Preferably, there are exhaust outlet and vacuum pump exhaust port, exhaust outlet and extraneous exhaust at the top of cooling device for vacuum pump respectively Pipeline is connected, and discharge vacuum pump extracts bulk gas out.
Preferably, the cooling inlet water solenoid valve, vacuum pump, relieving stagnant Qi valve, drain valve, liquid level detection device, left and right pulse Valve, vacuum pumping valve, water compensating valve, pumping pot valve, gas break valve, pressure sensor, liquid and break valve, printer, data transmission device, button and open Close by connection to control system, control system transmits data display and arrives touch screen, touch screen display related data run and Data are saved, touch screen sends printer and printed after the completion of process.
Following functions may be implemented in the present invention:
Cooling water, and recycling and reusing, a kind of vacuum pump cooling system are carried out to cooling water, vacuum pump pumps cleaning cabin Or the air in vacuum tank, so that it becomes negative pressure state;Water is injected inside cooling tank, is stored cold in vacuum pump operational process But water source;Cooling water compensating valve supplements water to cooling tank;Cooling water can be injected to it by cooling water compensating valve when the water of cooling tank is few, Cooling water compensating valve stops moisturizing when the water of cooling tank is more, and the cooling water in vacuum pump start-up course in cooling tank can be inhaled into vacuum It pumps in cooling line, and is exhausted by the outlet of vacuum pump cooling line.By continuously providing cooling water source, make vacuum pump work Temperature keeps lower level, meets condition of the vacuum pump longtime running without influencing its performance.In cooling tank it is also mountable on One drain valve of temperature-detecting device and installation leads to by the reflowable cooling tank of the cooling water of vacuum pump more than set temperature again Supercooling tank is drained, and such mode can save part cooling water source, plays the role of saving.
Pre-washing function, cleaning cabin injection cleaning solution simultaneously submerge cleaned object;It opens gas and breaks valve, on cleaning cabin top and greatly Normal pressure is boosted or kept to gas connection to cleaning cabin;Tank breaks valve connection vacuum tank and outside atmosphere, mainly to vacuum tank Carrying out relieving stagnant Qi makes it keep normal pressure state;Tank drain valve is located at vacuum pot bottom, connects discharge pipe line, cleaning solution is discharged true Slack tank;On the left of left pulse valve connection vacuum tank and cleaning cabin, the liquid inside the lumen instrument of interface on the left of connection under differential pressure action Body rinses back and forth between two cavitys;On the right side of right pulse valve connection vacuum tank and cleaning cabin, under differential pressure action on the left of connection The lumen instrument internal liquid of interface rinses back and forth between two cavitys;Vacuum tank is connected to cleaning cabin by valve, is passed through Pressure difference between two cavitys realizes the flow pulses of cleaning solution between the two troughs.
Liquid, which is broken valve and made to clean cabin from toward the principle flowed at low pressure, opening gas at high pressure, keeps normal pressure (0KPa or so) shape State, when reaching certain vacuum negative pressure (- 90KPa or so), opens left pulse valve or right pulse by vacuumizing to vacuum tank Valve, the normal pressure cleaning solution connected in the cleaning cabin on the outside of left pulse valve or right pulse valve will be by docking mouth fast-pulse formula It injects in vacuum tank.Because pressure difference is big flow velocity is fast, scouring force is strong, similar to the principle of giant, can be used as lumen class A kind of efficient cleaning way of object.Vacuum tank can be arranged cleaning solution by opening the broken valve of tank and tank drain valve after filling cleaning solution Out outside vacuum tank.It is to prevent from forming negative pressure in tank that the reason of tank breaks valve is opened when draining, and the outer liquid of vacuum tank is made to flow back to vacuum In tank.After vacuum tank cleaning liquid inside is discharged, that is, above-mentioned movement is repeated, realizes and the multiple high-voltage pulse of lumen class object is taken out It washes.
Realize vacuum tank back scrubbing function, opening the broken valve of tank makes vacuum tank keep normal pressure (0KPa) state, takes out to cleaning cabin true Sky, becomes cleaning cabin negative pressure (- 90KPa), and the normal pressure (0KPa) that vacuum tank is passes through and opens left pulse valve or right pulse Valve, cleaning solution is by quick backflow into cleaning cabin, because pressure difference is greatly the speed of reflux is fast, generation is strong to wash away effect It answers, takes away the spot being attached to inside lumen when in cleaning solution reflux course by inside lumen, be in a kind of efficient lumen Portion's cleaning way.
A method of cleaning solution is saved, can act, pass through without tank draining after each pulse washes process Cleaning solution is flowed back in cleaning cabin, is alternately performed, multistage pulses tank can be efficiently completed and washed and tank backwash process.
The cleaning solution cleaned in cabin is first heated to set temperature, according to the boiling of water by liquid phase pulse and gas phase pulse function Point reduces and reduced principle with vacuum degree, and after vacuumizing to cleaning cabin, cleaning solution reaches boiling point and generates numerous air-bubble, At this moment pour into air in liquid level bottom, make cleaning solution restore normal pressure state because in cleaning solution old bubble because restore normal pressure and It vanishes, also generates new bubble with the stylish air that pours into, this process is very short, so right in the place that bubble generates and vanishes Certain shock wave is generated around cleaning solution, this shock wave is exactly the main theoretical basis of the reform of Chinese economic structure of our liquid phase pulse cleanings, simultaneously We, which are put into cleaning effect test device in cleaning solution, carries out bump cleaning and interruption transformation flushing, and discovery uses interruption The effect that transformation is rinsed is better than continuous directly flushing, while we have found that heating in vacuum to bottom-purge liquid More bubbles will be generated, cleaning force becomes apparent from, and this point is exactly the moulding mechanism of stage variable pressure liquid phase pulse cleaning;About gas Phase pulse cleaning, we are the enlightenments obtained inside our vacuum ultrasonic cleaning machines, we send out when inside vacuumizing Numerous air-bubble can be generated in the transparent hose being now immersed in cleaning solution, as bubble becomes changeable big and slowly by the cleaning in pipe Liquid squeezes out, and at this time after ullage pours into air, cleaning solution restores normal pressure, and bubble-break, it is broken that cleaning solution quickly fills up bubble The blank left of going out is local, and in the moment of bubble-break inside lumen, cleaning solution, which flows back, brings the scouring effect of great power.It is logical Crossing repeatedly different grades of vacuumize can reach good cleaning effect with relieving stagnant Qi process.
Beneficial effects of the present invention:
Our equipment is the cleaning that can be automatically performed rigid endoscope and instrument, disinfection and dry all processes, once may be used 1-8 set rigid endoscope and its accessory are cleaned, the rigid endoscope of recycling back need to be only emitted on as required clearly by operator In washing of tanks, start corresponding cleaning procedure, equipment will be automatically performed the whole treatment processes set, equipment after the completion of cleaning It will call the police prompt and save cleaning personnel in this way using nurse, and improve cleaning efficiency or cleaning quality to be had Effect ensures.
Vacuum pulse tank of the invention is washed with tank back scrubbing alternately, and lumen inside is efficiently cleaned in realization, simultaneously The cleaning of stage variable pressure gas phase and liquid phase cleaning can also be realized to the cleaning including lumen instrument and non-lumen class instrument, be improved clear Wash quality.The vacuum pump circulatory system of the invention can be such that aqueous vapor freely recycles, and can quickly reach the requirement of cleaning, thus It ensure that the quality entirely cleaned.Cleaning method of the invention, it is simple and practical, alternately cleaning can be carried out, is cleaned for difficulty or ease Object can guarantee cleaning quality, solve practice the problems in, improve efficiency, saved cost.
Transformation of the present invention attracts pulse cleaning, and energy conservation and environmental protection is recycled.Another invention vacuum tank can store gas and liquid Pressure maintaining.It closes and takes out pot valve, open vacuum pumping valve, by cleaning cabin atmospheric pressure extraction, open tank and break valve and left pulse valve and right pulse Valve, vacuum tank internal washing liquid spring back over silica gel suction device and flow out in cleaning cabin through cleaned material inner wall, form left positive arteries and veins Punching is rinsed with left back pulse or right positive pulse and right back pulse, cleaned material inner wall washing liquid along vacuum suction direction, Left and right pulse valve is alternately opened, and is repeated several times, and set pressure is different every time for change, reaches ideal effect.
Alternately by changing voltage pulses under changing voltage pulses on multistage liquid and multistage liquid, the cleaning to cleaning objects is realized, Improve cleaning quality.The jet hole that jet pipe of the present invention opens up above can not only carry out direct strength to cleaning objects and rush Brush, moreover it is possible to quickly stir cleaning solution, clean cleaning materials more quick.Jet hole of the present invention opening up primarily to Object and agitation cleaning solution are preferably washed away, jet stream bottom of the tube every opens 1~3 aperture, is conducive to the outflow of jet pipe internal water accumulation. Water level detecting system of the invention can carry out the detection of high, medium and low liquid level simultaneously, and liquid can be replenished in time, and ensure that clear Wash quality.Vacuum tank of the invention can be such that aqueous vapor freely recycles, and can quickly reach the requirement of cleaning, to ensure that whole The quality of a cleaning.Cleaning device structure of the invention is simple, it is practical, save the time, avoid personnel from infecting.
Present invention could apply to the cleaning of rigid endoscope in medical industry, the cleaning of conventional surgical instrument can also be applied The cleaning of metal parts in industrial circle.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of stage variable pressure pulse cleaning system of the application;
Fig. 2 is a kind of structural schematic diagram in the cleaning cabin of stage variable pressure pulse cleaning system of the application;
Fig. 3 is a kind of structural schematic diagram of the vacuum tank of stage variable pressure pulse cleaning system of the application
Fig. 4 is a kind of structural schematic diagram of the fluid conduit of stage variable pressure pulse cleaning system of the application;
Fig. 5 is a kind of cooling tank of stage variable pressure pulse cleaning system of the application and the structural schematic diagram of vacuum pump;
Fig. 6 is a kind of process flow chart of the cleaning method of stage variable pressure pulse cleaning system of the application.
Appended drawing reference
1 stage variable pressure pulse system 2 cleans cabin 3 and cleans 4 cleaned material of hatchcover, 5 pressure sensor, 6 vacuum pumping valve 7 Tank breaks 8 gas of valve and breaks the connection of 9 vacuum tank of valve, 901 first 902 second connector of connector, 903 third connector 904 the 4th 11 high liquid level of mouth 905 the 5th connector, 10 check valve, the 12 right arteries and veins of left 13 low liquid level of pulse valve, 14 vacuum suction device 15 Rush 1902 jet pipe of valve 16 water compensating valve, 17 heater, 18 temperature sensor, 19 fluidic device, 1901 jet hole, 1903 jet stream Dry 22 printer of valve, 23 data transmission device 24 in 1904 jet stream tube inlet of pipe drainage hole, 20 filter, 21 oxter touches Shield the cooling water compensating valve of 25 power switch, 26 emergency stop switch, 27 drain valve, 28 tank drain valve, 29 vacuum pump, 30 cooling tank 31 32, fluid valve under ultrasonic transducer 33, pumping pot valve 34, liquid
Specific embodiment
Method of the invention is illustrated with reference to the accompanying drawing.
A kind of stage variable pressure pulse cleaning system 1 as shown in Figs. 1-5, including cleaning cabin 2, inject cleaning solution and submerge quilt Cleaning materials, by be resistant to the negative pressure of vacuum of -100KPa and remain unchanged that shape do not damage can hermetic type cabin form;Sealing is clear The cleaning hatchcover 3 of washing of tanks 2;Cleaning is placed with cleaned material 4 in cabin 2, can be lumen class instrument or non-lumen class instrument;Clearly The top of washing of tanks 2 is equipped with pressure sensor 5, can pressure value in real-time detection cleaning cabin 2, vacuum pumping valve 6 and vacuum pump 29 The cleaning cabin 2 of sealing can be vacuumized when opening simultaneously, its inner air is discharged, forms it into negative pressure;Tank gas breaks 7 function of valve It is connected to vacuum tank 9 with outside air, vacuum tank 9 is made to keep normal pressure state;Gas breaks top and the air that valve 8 is located at cleaning cabin 2 Connection can make cleaning cabin 2 be boosted or be kept normal pressure;Vacuum tank 9 is connected to cleaning cabin 2 by valve, and two chambers are passed through Pressure difference between body realizes the flow pulses of cleaning solution between the two troughs;Check valve 10 prevents the liquid in cleaning cabin 2 from flowing backwards It returns in vacuum pump 29;11 function of high liquid level is limitation cleaning 2 liquid height of cabin, stops injection cleaning solution when reaching high liquid level 11; Left 12 function of pulse valve is that connection vacuum tank 9 and cleaning cabin 2 make to be immersed in by the pressure difference between vacuum tank 9 and cleaning cabin 2 The cleaning solution in lumen object in cleaning solution rapidly flows toward vacuum tank from cleaning cabin 2 by special purpose interface, or from vacuum tank 9 Interior quickly to flow back to cleaning cabin 2, cleaning solution efficiently washes away lumen inside during flowing;The restricted liquid of low liquid level 13 Position is more than that low liquid level 13 could heater 11;Vacuum suction device 14, dock lumen instrument and left pulse valve 12 or Right pulse valve 15;As left pulse valve 12, difference is one and is located at one, 2 left side of cleaning cabin positioned at clear right 15 function of pulse valve 2 right side of washing of tanks;16 function of water compensating valve is to cleaning 2 additional clean liquid of cabin.Cleaning solution can be pure water, tap water, softened water, Various scavenger speciallies can be added;17 function of heater is permanent to the cleaning solution heat temperature raising in cleaning cabin 2, or holding Determine temperature.It is installed on the M type electric heating tube composition of cleaning 2 bottom of cabin, but can also be steam-heating pipe either other shapes Heating device;18 function of temperature sensor is the real time temperature in detection cleaning cabin 2;19 function of fluidic device is by each jet stream Hole pours into liquid in cleaning solution bottom;By piping connection, the pipeline is equipped with jet stream under liquid for fluidic device 19 and vacuum tank 9 Valve 34, filter 20 filter the gas poured into cleaning cabin 2;The dry valve 21 in oxter connects fluidic device 19 and outside air;Row Water valve 27 is located at cleaning 2 bottom of cabin, and when opening exhausts liquid in cleaning cabin 2;28 function of tank drain valve exhausts in vacuum tank 9 Liquid prevents the outer liquid of vacuum tank 9 from flowing back in vacuum tank 9 when tank drains, and needs to open tank gas and breaks valve 7;Vacuum pump 29 is taken out Fall vacuum tank or cleans the air in cabin 12;Cooling tank 30 provides cooling water source for vacuum pump;Cooling 31 energy converter of water compensating valve 32 supersonic generator energy conversion devices.
A kind of stage variable pressure pulse cleaning system 1, main includes cleaning cabin 2, holds cleaned material 4 inside the cleaning, Cleaning cabin 2 is sealed with cleaning hatchcover 3, and the groove body top in the cleaning cabin 2 is equipped with the gentle broken valve 8 of pressure sensor 5, cleans cabin 2 inside bottom is equipped with temperature heater 17 and temperature sensor 18, and the exterior bottom in cleaning cabin 2 is equipped with ultrasonic wave Energy converter 32, the cleaning cabin 2 connect 29 bleeding point of vacuum pump by the road, and the pipeline is equipped with vacuum pumping valve 6, the cleaning Vacuum tank 9 is installed, 9 structure division of vacuum tank has multiple interfaces (the first connector 901, between cabin 2 and vacuum pump 29 Two connectors 902, third connector 903, the 4th connector 904, the 5th connector 905), 29 bleeding point of vacuum pump is through check valve 10 connection 9 first connectors 901 of vacuum tank, take out pot valve 33 through check valve 10 and connect vacuum pump 29,9 second connector of vacuum tank 902, which break valve pipeline entrance with gas, installs filter 20, and the third connector 903 of vacuum tank 9 is connect with left pulse valve 12, vacuum 4th connector 904 of tank 9 is connect with right pulse valve 15, and the 5th connector 905 of vacuum tank 9 is connect with drain valve 28.It is described Pot valve 7 is installed brokenly, tank drain valve 28, the vacuum tank 9 and vacuum pump are installed in the bottom of the vacuum tank 9 at the top of vacuum tank 9 29 connecting line, which is equipped with, takes out pot valve 33, and the pipeline between the vacuum tank 9 and cleaning cabin 2 is separately connected the cleaning of entrance left side Cabin is cleaned on cabin and right side, is respectively equipped with left pulse valve 12 and right pulse on the pipeline between the vacuum tank 9 and cleaning cabin 2 Valve 15, the pressure sensor 5, temperature sensor 18, ultrasonic transducer 32, drain valve 27, vacuumize temperature heater 17 Valve 6, broken pot valve 7, tank drain valve 28, pumping pot valve 33, left pulse valve 12 and right pulse valve 15 are controlled by integrated control system.
Pipeline between the vacuum tank 9 and cleaning cabin 2 is separately connected entrance left side cleaning cabin and/or enters right side Inlet port when cleaning cabin is 3.
Pipeline between the vacuum tank 9 and cleaning cabin 2 is separately connected entrance left side cleaning cabin and/or enters right side Vacuum suction device 14 is installed at inlet port when cleaning cabin.
Fluidic device 19 is installed below the temperature heater 17, the fluidic device 19 includes jet hole 1901, jet pipe 1902, jet pipe drainage hole 1903 and jet stream tube inlet 1904, the fluid conduit at " out " font arrange or Honeycomb arrangement, the upper surface of jet pipe 1902 are equipped with jet hole 1901, and the jet pipe 1902 passes through cleaning cabin 2 and is connected with downwards Dry valve 21 under liquid.
The jet hole 1902 isCircular hole, angle is 90 degree, 30~50mm of distance interval.
It is provided among the bottom of the 1902 bottom angle of jet pipeCircular hole.
The jet hole 1901 is opening up with 90 degree of angle.
The left pulse interface or right pulse interface of the vacuum tank 9 extend respectively to the bottom of vacuum tank.
The vacuum pump 29 is connected with cooling tank 30, and the top of the cooling tank 30 connects the exhaust of vacuum pump 29 by the road Mouthful, the bottom of the cooling tank 30 connects 29 water inlet of vacuum pump, the cavitation erosion of the top connection vacuum pump 29 of the cooling tank 30 Mouthful, 30 external water source of cooling tank, the cooling tank 30 is equipped with discharge outlet and exhaust outlet.
As shown in fig. 6, being a kind of cleaning method of stage variable pressure pulse cleaning system of the application, respectively moisturizing is heated, Vacuum pulse tank is taken out, and vacuum pulse pumpback and lumen internal pulses air-blowing five are most of.First during statement described below, do not have The system being described to then is considered for closed state.
Process 1, moisturizing:
Moisturizing process is exactly the step of injecting cleaning solution into cleaning cabin 2 from water compensating valve 16.It is divided into vacuum feed and normal pressure Moisturizing both of which can select according to the actual situation.Vacuum feed is exactly to clean cabin 2 to intake under negative pressure state, opens moisturizing Valve 16 injects cleaning solution into cleaning cabin 2 by inlet pipeline, while vacuum pumping valve 6 is opened, and vacuum pump 29 is opened, and starting is clear Washing of tanks vacuuming action makes groove body keep negative pressure (- 80Kpa or so) state.In the case where groove body is negative pressure state, on the outside of inlet valve Water will accelerate speed and inject toward rinse bath, and moisturizing efficiency can be improved.Water compensating valve 16 is closed when cleaning solution reaches at high liquid level 11 Stop moisturizing, while being also switched off vacuum pumping valve 6, stops vacuum pump 29.And it opens gas broken 8 recovery in (3~5 seconds) of valve cleaning cabin 2 and is Normal pressure state completes entire vacuum feed process.
It the use of normal pressure moisturizing specific method is to open simultaneously the gentle broken valve 8 of water compensating valve 16, (0KPa is left in normal pressure for cleaning solution It is right) under state naturally in injection cleaning cabin 2, the gentle broken valve of water compensating valve 16 is closed when cleaning solution reaches the height of high liquid level 11 8, complete moisturizing process.
The cleaning solution of injection needs to submerge article-cleaning, but needs and clean to retain certain altitude at the top of cabin, cleans cabin at this time According to liquid level be divided under liquid and liquid on.Cleaning solution can be pure water, tap water, and softened water can also add various special Use cleaning agent.
Process 2, heating:
The step of temperature for cleaning 2 cleaning liquid inside of cabin is heated to set temperature.Cleaning 2 cleaning liquid inside of cabin is more than low first Just allow heater 17 when the height of liquid level 13, temperature sensor 18 reads the real time temperature of cleaning solution, cleaning solution temperature Stop heating when at or above set temperature, starts heater 17 when being lower than set temperature, stablize cleaning solution temperature Set temperature or so, heating stepses can be according to the set temperatures of variation through in whole service beat, other steps are not having Body states heating process.Heater 17 can be the modes such as electric heating or steam heating, be also possible to the heating of arbitrary shape Device.
Process 3, vacuum pulse tank are taken out:
It is exactly cleaning solution by cleaning in cabin 2 process being drawn onto vacuum tank 9 that process 3, which is briefly described,.Specific step is as follows:
Moisturizing process 1 and heating process 2 is first carried out, makes to clean the cleaning solution of injection certain altitude in cabin 2, and is heated to Set temperature.It after having executed process 1 and process 2, opens gas and breaks valve 8, make to clean holding normal pressure (0KPa) state on 2 liquid of cabin.It opens Dynamic vacuum pump 29 opens left arteries and veins after reaching setting time (20 seconds) or setting pressure (- 90KPa) to 9 pumping high vacuum of vacuum tank Rush valve 12 (3-6 seconds), because of the pressure difference of opposite cleaning 2 presence -90KPa of cabin of vacuum tank 9 or so, according to liquid from high pressure toward low The principle flowed at pressure, being immersed in the cleaning solution inside the lumen instrument in cleaning solution will be inhaled by the vacuum of 2 the inside of cleaning cabin Leading-in device 14 pours in vacuum tank 9 quickly through left pulse valve 12, because pressure difference is big, the cleaning solution inside lumen instrument is such as arteries and veins Punching is the same quickly to be injected in vacuum tank 9 in a very short period of time, and powerful scouring force is generated in flow process by the dirt inside lumen Stain is taken away, therefore plays efficient cleaning effect.After the left opening of pulse valve 12 reaches setting time, left pulse valve 12 is closed, and Stop vacuum pump 29, after delay 2 seconds, opens the broken valve 7 of tank gas and tank drain valve 28 exhausts the cleaning solution in vacuum tank 9.Arrive this The left side vacuum pulse tank for completing a process takes out step.Same principle, after cleaning cabin replenishes cleaning solution, in repetition It states the movement right side vacuum pulse tank that only left pulse valve 12 is changed to right pulse valve 15 then and can similarly complete a process and takes out step. Left side vacuum pulse tank is taken out and right side vacuum pulse tank pumping is alternately performed, and terminates entire vacuum pulse tank pumping after reaching setting number Step.
Process 4, vacuum pulse pumpback
It is exactly cleaning solution by flowing back into the process cleaned in cabin 2 in vacuum tank 9 that process 4, which is briefly described,.Specific step is as follows:
After process 3 has been first carried out, process 4, vacuum pulse pumpback cleaning can be carried out if selection vacuum tank does not drain Step.
Specific method is the broken valve 8 of gas for closing and cleaning the connection of cabin 2, opens 29 pairs of cleaning cabins 2 of vacuum pump and vacuumizes, reaches To after setting vacuum degree (- 80KPa), then it is delayed 10 seconds.Opening broken pot valve 7 makes vacuum tank 9 keep normal pressure state, as long as beating at this time Left pulse valve 12 is opened, cleaning solution passes through vacuum suction device by left pulse valve 12 under differential pressure action in vacuum tank 9, then leads to It crosses interface and is diverted to inside each lumen and return in cleaning cabin 2, because pressure difference is big flow velocity is fast, have ratio to lumen inside The spot being attached to inside lumen is taken away, plays cleaning action by stronger scouring effect.Similarly, if above-mentioned movement is by a left side Pulse valve 12, which is changed to right pulse valve 15 then, can equally complete the right side vacuum pulse tank pumping step an of process.If executing process 4, then process 3 is drained without tank, makes cleaning solution between cleaning cabin 2 and vacuum tank 9 so process 3 and process 4 can be alternately performed It washes away back and forth, is not necessarily to additional additional clean liquid, reaches more energy efficient more efficient cleaning purpose.
Process 5, lumen internal pulses air-blowing
Firstly, cleaning hatchcover 3 is to be in close state, closes gas and break valve 8, makes to clean cabin 2 for closed state.It opens and takes out Vacuum valve 6 and vacuum pump 29, extraction cleaning 2 inner air of cabin.Reach setting time (such as 20 seconds) or setup pressure value (as- After 90KPa), vacuum pump 29 and vacuum pumping valve 6 are closed.Opening broken pot valve 7 at this time makes vacuum tank 9 keep normal pressure (0KPa), delay Left pulse valve 12 is opened after 3 seconds.It is cleaned between cabin and vacuum tank at this time there are bigger pressure difference, such as the principle of giant, Open left pulse valve 12 in a flash, air quickly pours into the cleaning solution squeezed away inside lumen inside lumen instrument, left pulse valve It is closed after opening 2 seconds, and opens gas at once and break valve 8, make to clean the recovery of cabin 2 normal pressure, the intracavitary portion of normal pressure state down tube is squeezed away Cleaning solution backfills rapidly the place occupied by air again, this flowing having a try, which is brought, bigger inside lumen washes away effect It answers, plays the effect in the intracavitary portion of cleaning pipe.Same principle repeats the above steps, and left pulse valve, which is changed to right pulse valve, can then replace Execute the lumen internal pulses air-blowing step of left and right side.Terminate entire lumen internal pulses air-blowing stream after reaching setting number Journey.
The technical process that entire embodiment 1 is then completed after process 5 is executed, the present embodiment 1 mainly introduces process 1 to work The process flow of sequence 5 can add peripheral step according to the actual situation, these steps, which are not limited to, to be applied in the cleaning process stage, It may be used in other techniques such as prewashing technique, rinsing process.
The position of each system or function can also be adjusted according to the actual situation.
Cleaning method introduction primarily directed to all kinds of non-intubation instruments below but the cleaning that also can be used as intubation class instrument.
Moisturizing process and heating process are identical as above-mentioned cleaning method, are not repeating to state herein, other processes are as follows.
Process 6, changing voltage pulses clean under multistage liquid:
Specific method is after having executed process 1 and process 2, and cleaning 2 cleaning liquid inside of cabin reaches at high liquid level 11 and temperature The temperature that sensor 11 detects reaches set temperature.Then start to execute changing voltage pulses cleaning process under multistage liquid.
After temperature reaches set temperature, firstly, opening vacuum pumping valve 6, start vacuum pump 29, cleaning cabin 2 is taken out Vacuum, in vacuum, the gas cleaned in cabin 2 is extracted, and with being gradually increased for vacuum degree, cleans air pressure in cabin 2 Set vacuum values are progressivelyed reach, the boiling point that cleaning 2 cleaning liquid inside of cabin is generated according to set vacuum values is also decreased, cleaned 2 internal liquid of cabin starts to roll, after pressure sensor 5 reaches setting value, when controlling liquid rolling in cleaning cabin 2 with system time Between, open liquid under fluid valve 34,1 second~30 seconds, external atmosphere pressure with filter 20 through tank break valve 7 suck vacuum tank 9 liquid On face, keep balancing with ambient pressure, liquid quickly enters jet pipe 1902 in vacuum tank 9, and jet pipe 1902 is at " out " word Shape or honeycomb are uniformly fixed on the bottom in cleaning cabin 2, and liquid 1902 moment of jet pipe is entered cleaning cabin 2 in vacuum tank 9 It is interior, one powerful scouring force is formed, while driving cleaning 2 cleaning liquid inside of cabin progress is quickly fierce to wash away, when in cleaning cabin 2 Rapidly after multiple pressure, cleaning 2 inner vacuum value of cabin restores normal pressure.
According to the observation we have found that being successively more able to satisfy not using changing voltage pulses cleaning under progress liquid under a variety of negative pressure states With instrument or instrument different parts cleaning requirement, herein we first will setting pressure be successively assigned a value of -60KPa, - 80KPa and three pressure ratings of -100KPa, are repeated in changing voltage pulses cleaning process under above-mentioned liquid, different pressure levels Changing voltage pulses scavenging period is 1-5 seconds, 3-8 seconds, 9-15 seconds, 12-20 seconds, 20-30 seconds, and the execution of different interval is exactly multistage liquid The basic principle of lower changing voltage pulses cleaning technique.
It is typically repeated changing voltage pulses cleaning process 2-5 times under liquid, fabulous cleaning effect can be played to lumen instrument.It is more One of the characteristics of grade changing voltage pulses cleaning technique is exactly that variation is more, therefore the above-mentioned described numerical value such as pressure value or time are all It can adjust according to the actual situation, be intended only as a kind of introduction of method herein.Such as by controlling transformation arteries and veins under each not good liquor The time that fluid valve 34 is opened under liquid in cleaning process is rushed, so that the liquid supply rate that cabin 2 is cleaned under vacuum negative pressure condition is controlled, thus Keep the impact force injected every time and cleaning force different, so that cleaning ability is obtained effective guarantee, while vacuumizing boiling A large amount of heat can be consumed in the process and reduce the temperature of cleaning solution, limited when cleaning solution temperature in the process of cleaning is reduced to When below fixed minimum temperature, heater 17 can be automatically turned on, to guarantee that cleaning process can be carried out effectively.
Process 7, transformation phase pulse cleaning on multistage liquid:
Specific method is after having executed process 1 and process 2, and cleaning 2 cleaning liquid inside of cabin reaches at high liquid level 11 and temperature The temperature that sensor 11 detects reaches set temperature.Then start to execute transformation phase pulse cleaning process on multistage liquid.
Firstly, opening vacuum pumping valve 6, vacuum pump 29 is opened, cleaning cabin 2 is vacuumized, in vacuum, clearly Gas in washing of tanks 2 is extracted, and with being gradually increased for vacuum degree, the air content in cleaning solution cleaned in cabin 2 gradually subtracts Less and with then part boiling phenomenon, after pressure sensor 5 detects that pressure reaches setting pressure and maintains a period of time, this When open gas and break valve 8 because being negative pressure state in cleaning cabin 2, due to huge pressure difference, generate bulk gas and pour cleaning cabin 2 It is interior, to the instrument being immersed in cleaning solution formed it is strong wash away, clean cabin 2 in restore normal pressure rapidly.
According to the observation it was found that under different pressures liquid level pour into air generation number of bubbles and play intensity it is different, Successively using carrying out changing voltage pulses cleaning on liquid is more able to satisfy different instruments or instrument different parts under a variety of negative pressure states Cleaning requirement, herein we first will setting pressure be successively assigned a value of three pressure of -100KPa, -120KPa and -150KPa etc. Grade, is repeated in changing voltage pulses cleaning process on above-mentioned liquid, the liquid phase pulse cleaning of different pressure levels 1-5 seconds, 3-8 seconds, 9-15 seconds, 12-20 seconds, 20-30 seconds, the execution of different interval are exactly the basic principle of changing voltage pulses cleaning technique on multistage liquid.
It is typically repeated changing voltage pulses cleaning process 2-5 times on liquid, fabulous cleaning effect can be played to lumen instrument.It is more It is exactly that variation is more, therefore above-mentioned described pressure value or time etc. count one of the characteristics of changing voltage pulses cleaning technique on grade liquid Value can all adjust according to the actual situation, be intended only as a kind of introduction of method herein, for example become on each not good liquor by controlling Gas during pulse cleaning is pressed to break the time that valve 8 is opened, the number of bubbles and play generated when to controlling cleaning solution bumping is strong Degree makes cleaning ability obtain effective guarantee to guarantee not cause instrument shift position to damage because stirring excessively.
Embodiment 1
A kind of stage variable pressure pulse cleaner: attract the left pulse valve in left and right ends, the right side in silica gel device 14 and cleaning cabin Pulse valve is connected, and left pulse valve and right pulse valve are connected respectively to vacuum tank, and the multiple interfaces of vacuum tank structure division are respectively (the first connector 901, the second connector 902, third connector 903, the 4th connector 904, the 5th connector 905), vacuum Pumping port takes out pot valve by the first connector of vacuum tank 901 through check valve and connects vacuum pump through check valve, and vacuum tank 9 second connects 902 tank relieving stagnant Qi valve pipeline entrance of interface installs filter, the left pulse valve pipeline of vacuum tank third connector 903, vacuum tank the 4th The right pulse valve pipeline of connector 904, the 5th connector 905 of vacuum tank drain valve pipeline.Cleaning for lumen class instrument 4, I First by cleaned material 4 as required be put into cleaning cabin 2 in, shut cleaning hatchcover 3, to cleaning cabin 2 carry out moisturizing, to water benefit arrive After setting water level, heating device 17 is carried out to cleaning 2 cleaning liquid inside of cabin, temperature reaches setting temperature at 45 DEG C~55 DEG C, to temperature After degree, opens the cooling connection of solenoid valve 31 of vacuum pump 29 and take out pot valve 33 and vacuum tank 9, form high negative pressure inside vacuum tank 9, first beat 2 gas of opening or cleaning washing of tanks breaks valve 8, then opens vacuum tank 9 and connect left pulse valve 12, by attracting silica gel device in pipeline and cleaning cabin 2 14, cleaning solution enters silica gel suction device 14 by cleaning 2 inside cleaned material of cabin, 4 straight cutting, and the generation of 4 inner wall of cleaned material is rapidly inhaled Draw in pulse to vacuum tank 9.It closes and takes out pot valve 33, open vacuum pumping valve 6, by cleaning 2 atmospheric pressure of cabin extraction, open tank and break valve 7 With left pulse valve 12,9 internal washing liquid of vacuum tank springs back over silica gel suction device 14 and flows out to cleaning cabin through 4 inner wall of cleaned material In 2, left positive pulse and left back pulse are formed.It opens the cooling connection of solenoid valve 31 of vacuum pump 29 simultaneously again and takes out pot valve 33 and vacuum Tank 9 forms high negative pressure inside vacuum tank 9, opens vacuum tank 9 and connects right pulse valve 15, by attracting silicon in pipeline and cleaning cabin 2 Adhesive dispenser 14, cleaning solution enter silica gel suction device 14 by cleaning 2 inside cleaned material of cabin, 4 straight cutting, and 4 inner wall of cleaned material produces It is raw rapidly to attract in pulse to vacuum tank 9.It closes and takes out pot valve 7, open vacuum pumping valve 6, cleaning 2 atmospheric pressure of cabin extraction is opened Tank breaks valve 33 and right pulse valve 15, and the recoil of 9 internal washing liquid of vacuum tank is cleaned in cabin 2, forms right positive pulse and right back pulse quilt 4 inner wall washing liquid of cleaning materials is rinsed along vacuum suction direction, as follows just completes primary attraction left and right stage variable pressure pulse Cleaning process repeats above-mentioned relieving stagnant Qi process 1~5 time, fabulous cleaning effect can be played to cleaned material 4.It is opened each time During gas breaks 8 relieving stagnant Qi of valve, the time that gas breaks the unlatching of valve 8 is different, is indirectly controlled by the control opening time and is broken each time The air demand of gas makes cleaning ability obtain effective guarantee to keep the impact force of each relieving stagnant Qi and cleaning force different, A large amount of heat can be consumed and reduce the temperature of cleaning solution by taking out in stage variable pressure pulse process, when cleaning solution in the process of cleaning Temperature sensor 18 detect temperature be reduced to defined by below minimum temperature when, heating device 17 can automatically turn on, to guarantee Cleaning process can be carried out effectively.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is to combine specific preferred embodiment to institute of the present invention The further description of work is, and it cannot be said that specific implementation of the invention is only limited to these instructions.It is all in spirit of the invention With any modifications, equivalent replacements, and improvements made within principle etc., should all be included in the protection scope of the present invention.

Claims (7)

1. a kind of stage variable pressure pulse cleaning system, main includes that cleaning cabin and vacuum pump, the cleaning cabin pass through piping connection Vacuum pump, the pipeline are equipped with vacuum pumping valve, are equipped with the gentle broken valve of pressure sensor on the groove body in the cleaning cabin, clean The bottom in cabin is equipped with temperature heater, which is characterized in that vacuum tank is installed between cleaning cabin and the vacuum pump, it is described true Pot valve is installed brokenly at the top of slack tank, the pipeline between the vacuum tank and vacuum pump, which is equipped with, takes out pot valve, the vacuum tank and clear Pipeline between washing of tanks is equipped with pulse valve.
2. stage variable pressure pulse cleaning system according to claim 1, which is characterized in that the vacuum pump is also connected with cold But tank, the vacuum pump exhaust port are connected by the road at the top of cooling tank, and vacuum pump water inlet connects the bottom of cooling tank, vacuum pump Cavitation erosion mouth connection cooling tank top, the cooling tank be equipped with exhaust outlet.
3. stage variable pressure pulse cleaning system according to claim 1 or 2, which is characterized in that the vacuum tank and cleaning Fluidic device is installed, the fluidic device includes jet stream tube inlet, jet pipe and jet hole, the jet stream tube inlet between cabin One end connects the bottom of vacuum tank, and the other end connects jet pipe, and the upper surface of described jet pipe offers jet hole.
4. stage variable pressure pulse cleaning system according to claim 3, which is characterized in that the jet hole is Circular hole, angle is 90 degree, 30~50mm of distance interval.
5. stage variable pressure pulse cleaning system according to claim 3, which is characterized in that the jet stream bottom of the tube angle It is provided among bottomCircular hole.
6. stage variable pressure pulse cleaning system according to claim 3, which is characterized in that the jet hole is with 90 degree of angle Opening.
7. stage variable pressure pulse cleaning system according to claim 3, which is characterized in that the jet pipe is " out " font Or honeycomb.
CN201820920761.2U 2018-03-30 2018-06-14 A kind of stage variable pressure pulse cleaning system Active CN208879258U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112191627A (en) * 2020-10-16 2021-01-08 深圳市美雅洁技术股份有限公司 Cleaning device and cleaning equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112191627A (en) * 2020-10-16 2021-01-08 深圳市美雅洁技术股份有限公司 Cleaning device and cleaning equipment
CN112191627B (en) * 2020-10-16 2023-12-12 深圳市美雅洁技术股份有限公司 Cleaning device and cleaning equipment

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