CN208879127U - A kind of bad detection device of alminium electrolytic condenser sutomatic winding machine aluminium foil connector - Google Patents
A kind of bad detection device of alminium electrolytic condenser sutomatic winding machine aluminium foil connector Download PDFInfo
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- CN208879127U CN208879127U CN201821290616.7U CN201821290616U CN208879127U CN 208879127 U CN208879127 U CN 208879127U CN 201821290616 U CN201821290616 U CN 201821290616U CN 208879127 U CN208879127 U CN 208879127U
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Abstract
The utility model discloses a kind of bad detection devices of alminium electrolytic condenser sutomatic winding machine aluminium foil connector, belong to aluminium electrolutic capacitor production equipment field, based on alminium electrolytic condenser sutomatic winding machine, including color identification digital optic fiber sensor, sensing head, sensing head bracket, PLC programmable controller, relay, electromagnet, defective products separating plate and defective products box；Sensing head acquires the colouring information of aluminium foil in real time and is transferred to color identification digital optic fiber sensor, color identification digital optic fiber sensor determine the color whether be aluminium foil color, and it generates corresponding electric signal and exports to PLC programmable controller, by electric signal, the Stop message after program is handled transmits or generates command signal and exports PLC programmable controller, the energized state of relay control electromagnet, and then the position of defective products separating plate is controlled, realize opening or closing for defective products box.The utility model can detect the presence of aluminium foil top connection automatically, and can reject its manufactured defective products.
Description
Technical field
The utility model relates to aluminium electrolutic capacitor production equipment field, it is specifically related to a kind of alminium electrolytic condenser and rolls up automatically
Around the bad detection device of machine aluminium foil connector.
Background technique
In aluminium electrolutic capacitor production process, the web-like that main material aluminium foil is 300 meters of length or so, cut process
It is cut according to required width.The fuse of alminium electrolytic condenser is to be bonded aluminium foil and electrolytic paper layer by layer, and then winding is made, electricity
Two layers adjacent of aluminium foil of solution paper is respectively seen as cathode aluminum foil and anode aluminium foil, and winding mechanism is alminium electrolytic condenser auto reeling
Machine, generally includes two aluminium foil material volumes being oppositely arranged, electrolytic paper material volume, volume needle and product collecting box, and volume needle is set to two
Between a aluminium foil material volume, coiling is on volume needle after the head end fitting of aluminium foil and electrolytic paper, between aluminium foil material volume and volume needle
Aluminium foil portion of upper surface can be described as aluminium foil plane, and product collecting box is located at below volume needle, for what is formed after collecting winding completely
The fuse of alminium electrolytic condenser.Fracture caused by the slitting process is needed with continuing to cut after adhesive tape bonding or supplied materials band itself
There are Partial joints, the aluminium foil of belt lacing is not easy to find in the fuse for being wound into alminium electrolytic condenser, and production finished product is easy to happen
The case where capacity as caused by capacity is low or joint poor contact cuts in and out, is not easy to pick when volume test being caused to sort
Except bad, the failure of client's complete machine will lead to when using in client complete machine.Currently, in the prior art, not there is automatic detection also
The aluminium foil of such belt lacing and the device for rejecting its product.
Utility model content
1. technical problems to be solved
The technical problem to be solved by the present invention is to provide a kind of alminium electrolytic condenser sutomatic winding machine aluminium foil connectors not
Good detection device, can detect the presence of aluminium foil top connection automatically, and can reject its manufactured defective products.
2. technical solution
To solve the above problems, the utility model adopts the following technical scheme:
A kind of bad detection device of alminium electrolytic condenser sutomatic winding machine aluminium foil connector is based on alminium electrolytic condenser auto reeling
Machine, including two aluminium foil material volumes being oppositely arranged, electrolytic paper material volume, volume needle and product collecting box, the detection device packet
Include color identification digital optic fiber sensor, sensing head, sensing head bracket, PLC programmable controller, relay, electromagnet, bad
Product separating plate and defective products box,
The defective products box is located at the underface of volume needle, and the product collecting box is close to defective products box and is located at one side, institute
The upper surface for stating defective products box and product collecting box is open, and the defective products separating plate is located at right above defective products box and is located at
The underface of needle is rolled up, and the width of defective products separating plate is not less than the width of defective products box upper surface opening, defective products separating plate
Length be not less than the length of defective products box upper surface opening, the upper surface of the defective products separating plate is to product collecting box institute
On the progressively lower inclined-plane in side, defective products separating plate side is equipped with electromagnet, is equipped in the defective products separating plate and electromagnet
Compatible permanent magnet, the defective products separating plate side opposite with electromagnet are equipped with reset spring；
There are two the sensing head brackets, is located at the surface of two aluminium foil planes, and there are two the sensing heads, point
It is not mounted on two sensing head brackets, and is located at right above aluminium foil plane at 60~80mm, be used to acquiring sensing head in real time just
The colouring information of the aluminium foil of lower position and output；
There are two the color identification digital optic fiber sensors, respectively connect with a sensing head signal, for receiving sensing
The colouring information of collected aluminium foil generates electric signal and exports after handling by analysis；
The PLC programmable controller is electrically connected with two color identification digital optic fiber sensors, for receiving color
The electric signal for identifying digital optic fiber sensor output, Stop message transmits or generates command signal and exports after program is handled；
The relay and electromagnet are electrically connected, and the relay is connect with PLC programmable controller signal, relay
For receiving the command signal of PLC programmable controller output, the energized state of electromagnet is controlled, and then control defective products separation
Opening or closing for defective products box is realized in the position of plate.
Further, the sensing head is located at right above aluminium foil plane at 70mm.Based on frequently with red or yellow adhesive tape
The case where overlapping aluminium foil, by experiment, discovery is when sensing the distance between head and aluminium foil plane is 70mm, the color of acquisition
Information is more clear.
Further, the defective products box is divided into straight cylindrical portion and box portion, the detachable company of box portion
It is connected to the lower part of straight cylindrical portion.Because the quantity of the bad products with connector is relatively fewer, then needs in a collection of product
The volume of defective products box to be significantly less than product collecting box, but the difference in height of the opening of defective products box and product collecting box is again not
It can differ too many, so defective products box is divided into straight cylindrical portion and the detachable box portion for being installed on its underpart, be convenient for
The collection and taking-up of defective products.
Further, the box portion is installed on straight cylindrical portion lower part in drawer structure.Drawer structure is convenient for box body
Partial installation and removal, consequently facilitating the taking-up of defective products.
Further, the straight cylindrical portion upper end is equipped with the sliding rail for defective products separating plate transverse shifting, described bad
Product separating plate is triangular prism shaped, and its bottom surface is plane, one inclined-plane face rolls up needle, on the bottom surface of the defective products separating plate
Equipped with the idler wheel being mounted in sliding rail.In this way, convenient for mobile by solenoid actuated defective products separating plate, and defective products separates
The movement of plate is easy to implement the open and close control to defective products box.
Further, the electromagnet is installed on the defective products separating plate side opposite with product collecting box, described bad
The corresponding side of product separating plate is built-in with the permanent magnet attracting with electromagnetism ferromagnetism.Using magnetic attracting electromagnet and permanent magnet,
Under original state, electromagnet power-off needs to be powered to electromagnet, permanent magnet is in electromagnet when needing to open defective products box
Under magnetic effect, drives defective products separating plate mobile to side where electromagnet, then realize the unlatching of defective products box.Because of defective products
Quantity it is relatively fewer, be provided be conducive to save electric energy in this way, and application is convenient.
3. beneficial effect
Sensing head in the utility model acquires the colouring information of aluminium foil in real time and is transferred to color identification digital fiber and passes
Sensor, color identification digital optic fiber sensor determine whether the color is the color of aluminium foil, if so, export a kind of electric signal to
PLC programmable controller, PLC programmable controller are handled by program and are transmitted with regard to Stop message, and defective products separates Board position not
Become, so that the opening of defective products box is blocked, product is fallen into product collecting box along the inclined-plane of defective products separating plate；If color is known
It is the color of aluminium foil that other digital optic fiber sensor, which determines the color not, that is, detects the color of aluminium foil joint adhesive tape, then export
Another electric signal to PLC programmable controller, PLC programmable controller by program processing generate command signal and control after
Electric appliance, relay control electromagnet and convert energized state, and defective products separating plate moves, so that the opening of defective products box is sudden and violent
Dew, defective products can be fallen into defective products box, realize the rejecting to defective products.It follows that the utility model can detect aluminium automatically
The presence of foil top connection, and its manufactured defective products can be rejected.
Detailed description of the invention
Fig. 1 is the structural representation front view of the utility model；
Fig. 2 is the stereoscopic schematic diagram of defective products separating plate 4, defective products box 6 and product collecting box 9 in embodiment；
Fig. 3 is the structural schematic diagram of 4 driving mechanism of defective products separating plate in embodiment.
Wherein, 1- senses head, 2- aluminium foil plane, 3- volumes of needle, 4- defective products separating plate, 5- electromagnet, 6- defective products box, 7-
Relay, 8-PLC programmable controller, 9- product collecting box, 10- color identify that digital optic fiber sensor, 11- sense head branch
Frame, 12- adhesive tape, 13- permanent magnet, 14- reset spring, 61- straight cylindrical portion, 62- box portion, 63- sliding rail, 64- idler wheel.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples.
Embodiment
The bad detection device of a kind of alminium electrolytic condenser sutomatic winding machine aluminium foil connector as shown in Figure 1, based on aluminium electroloysis electricity
Hold sutomatic winding machine, including two aluminium foil material volumes being oppositely arranged, electrolytic paper material volume, volume needle 3 and product collecting box 9, institute
State detection device include color identification digital optic fiber sensor 10, sensing head 1, sensing head bracket 11, PLC programmable controller 8,
Relay 7, electromagnet 5, defective products separating plate 4 and defective products box 6,
The defective products box 6 is located at the underface of volume needle 3, as shown in Fig. 2, the product collecting box 9 is close to defective products box 6
Positioned at one side, the upper surface of the defective products box 6 and product collecting box 9 is open, and the defective products separating plate 4 is located at bad
Right above product box 6 and it is located at the underface for rolling up needle 3, and the width of defective products separating plate 4 is open not less than 6 upper surface of defective products box
Width, the length of defective products separating plate 4 is not less than the length of 6 upper surface of defective products box opening, the defective products separating plate 4
Upper surface be the inclined-plane progressively lower to 9 place side of product collecting box, 4 side of defective products separating plate be equipped with electromagnet 5, it is described not
Be equipped with permanent magnet 13 compatible with electromagnet 5 in non-defective unit separating plate 4, the defective products separating plate 4 it is opposite with electromagnet 5 one
Side is equipped with reset spring 14；
There are two the sensing head brackets 11, is located at the surface of two aluminium foil planes 2, and the sensing head 1 has two
It is a, it is separately mounted on two sensing head brackets 11, and be located at right above aluminium foil plane 2 at 60~80mm, is used to acquisition in real time
Sense the colouring information of the aluminium foil of 1 following position directly of head and output；
There are two the color identification digital optic fiber sensors 10, respectively connect with sensing 1 signal of head, for receiving sense
The colouring information of the collected aluminium foil of gauge head 1 generates electric signal and exports after handling by analysis；
The PLC programmable controller 8 and two color identification digital optic fiber sensors 10 are electrically connected, for receiving face
Color identifies the electric signal that digital optic fiber sensor 10 exports, and Stop message transmitting or generates command signal and defeated after program is handled
Out；
The relay 7 is electrically connected with electromagnet 5, and the relay 7 is connect with 8 signal of PLC programmable controller, after
Electric appliance 7 is used to receive the command signal of the output of PLC programmable controller 8, controls the energized state of electromagnet 5, and then control not
Opening or closing for defective products box 6 is realized in the position of non-defective unit separating plate 4.
In the present embodiment, the sensing head 1 is located at 2 surface 70mm of aluminium foil plane.Based on frequently with red or yellow
Coloring agent band overlaps the case where aluminium foil, and by experiment, discovery is adopted when sensing the distance between head 1 and aluminium foil plane 2 is 70mm
The colouring information of collection is more clear.
In the present embodiment, described as shown in Fig. 2, the defective products box 6 divides for straight cylindrical portion 61 and box portion 62
62 detachable connection of box portion is in the lower part of straight cylindrical portion 61.Since in a collection of product, the bad products with connector
Quantity it is relatively fewer, then the volume of the defective products box 6 needed will be significantly less than product collecting box 9, but defective products box 6 and product
The difference in height of the opening of collecting box 9 cannot differ too much again, so defective products box 6 is divided for straight cylindrical portion 61 and detachable
It is installed on the box portion 62 of its underpart, convenient for the collection and taking-up of defective products.
In the present embodiment, as shown in Fig. 2, the box portion 62 is installed under straight cylindrical portion 61 in drawer structure
Portion.Drawer structure is convenient for the installation and removal of box portion 62, consequently facilitating the taking-up of defective products.
In the present embodiment, as shown in Figures 2 and 3,61 upper end of straight cylindrical portion is equipped with horizontal for defective products separating plate 4
To mobile sliding rail 63, the defective products separating plate 4 is triangular prism shaped, and its bottom surface is plane, one inclined-plane face rolls up needle
3, the bottom surface of the defective products separating plate 4 is equipped with the idler wheel 64 being mounted in sliding rail 63.In this way, convenient for by electromagnet 5
It is mobile to drive defective products separating plate 4, and the movement of defective products separating plate 4 is easy to implement the open and close control to defective products box 6.
In the present embodiment, as shown in figure 3, the electromagnet 5 is installed on defective products separating plate 4 and 9 phase of product collecting box
Pair side, the corresponding side of the defective products separating plate 4 is built-in with and the magnetic attracting permanent magnet 13 of electromagnet 5.Using magnetism
Attracting electromagnet 5 and permanent magnet 13, under original state, electromagnet 5 is powered off, and when needing to open defective products box 6, is needed to electricity
Magnet 5 is powered, and permanent magnet 13 drives defective products separating plate 4 mobile to 5 place side of electromagnet under the magnetic effect of electromagnet 5,
Then realize the unlatching of defective products box 6.Because the quantity of defective products is relatively fewer, it is provided with is conducive to save electric energy in this way, and apply
It is convenient.
The action principle of the bad detection device of above-mentioned alminium electrolytic condenser sutomatic winding machine aluminium foil connector are as follows:
Two aluminium foil head ends are on volume needle 3, and with the rotation of volume needle 3, two aluminium foils are moved towards, sensing head 1,
Color identification digital optic fiber sensor 10 and PLC programmable controller 8 are turned on.When normal product produces, sensing head 1 is real-time
The colouring information of the aluminium foil of acquisition sensing 1 following position directly of head is simultaneously transferred to color identification digital optic fiber sensor 10, and color is known
Other digital optic fiber sensor 10 determines that the color is normal (for the color of aluminium foil), then exports corresponding electric signal and be transferred to PLC
Programmable controller 8, for PLC programmable controller 8 by program processing Stop message transmitting, 4 position of defective products separating plate is constant,
So that the opening of defective products box 6 is blocked, product is fallen into product collecting box 9 along the inclined-plane of defective products separating plate 4；
When defective products produces, the acquisition in real time of sensing head 1 senses the colouring information of the aluminium foil of 1 following position directly of head and is transferred to
Color identifies digital optic fiber sensor 10, and it (is not aluminium foil that color identification digital optic fiber sensor 10, which determines that this is off color often,
Color is the color of joint adhesive tape 12), then it exports another electric signal and is transferred to PLC programmable controller 8, PLC can be compiled
Range controller 8 generates command signal by program processing and controls relay 7, and relay 7 controls electromagnet 5 and converts energization shape
State, defective products separating plate 4 move, so that the opening exposure of defective products box 6, defective products can fall into defective products box 6, realize
Rejecting to defective products.
The time relay can be used in above-mentioned relay 7, and converting energized state in electromagnet 5, (defective products separating plate 4 starts
It is mobile) when start timing, timing time may be set to the time of two products of production, after time timing, then control bad
Product separating plate 4 resets, because the position of aluminium foil top connection is not fixed when defective products separating plate 4 is mobile, extends defective products
The opening time of box 6, it can be ensured that defective products is fallen into defective products box 6.
Those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate that this is practical new
Type, and be not used as the restriction to the utility model, as long as in the spirit of the utility model, to the above
Variation, the modification of embodiment will all be fallen in the scope of the claims of the utility model.
Claims (6)
1. a kind of bad detection device of alminium electrolytic condenser sutomatic winding machine aluminium foil connector is based on alminium electrolytic condenser sutomatic winding machine,
Including two aluminium foil material volumes being oppositely arranged, electrolytic paper material volume, volume needle (3) and product collecting box (9), which is characterized in that
The detection device includes that color identifies that digital optic fiber sensor (10), sensing head (1), sensing head bracket (11), PLC are programmable
Controller (8), relay (7), electromagnet (5), defective products separating plate (4) and defective products box (6),
The defective products box (6) is located at the underface of volume needle (3), and the product collecting box (9) is close to defective products box (6) and is located at it
The upper surface of side, the defective products box (6) and product collecting box (9) is open, and the defective products separating plate (4) is located at bad
Right above product box (6) and it is located at the underface for rolling up needle (3), and the width of defective products separating plate (4) is not less than on defective products box (6)
The width of end face opening, the length of defective products separating plate (4) are not less than the length of defective products box (6) upper surface opening, it is described not
The upper surface of non-defective unit separating plate (4) is the inclined-plane progressively lower to side where product collecting box (9), the defective products separating plate (4) one
Side is equipped with electromagnet (5), is equipped with electromagnet (5) compatible permanent magnet (13) in the defective products separating plate (4), it is described not
Non-defective unit separating plate (4) and electromagnet (5) opposite side are equipped with reset spring (14)；
There are two the sensing head brackets (11), is located at the surface of two aluminium foil planes (2), and the sensing head (1) has
It two, is separately mounted on two sensing head brackets (11), and is located at right above aluminium foil plane (2) at 60~80mm, be used to real
When acquisition sensing head (1) following position directly aluminium foil colouring information and output；
There are two color identifications digital optic fiber sensor (10), respectively connect with sensing head (1) signal, for receiving sense
The colouring information of gauge head (1) collected aluminium foil generates electric signal and exports after handling by analysis；
The PLC programmable controller (8) is electrically connected with two color identifications digital optic fiber sensor (10), for receiving face
Color identifies the electric signal of digital optic fiber sensor (10) output, and Stop message transmits or generates command signal simultaneously after program is handled
Output；
The relay (7) and electromagnet (5) are electrically connected, and the relay (7) and PLC programmable controller (8) signal connect
It connecing, relay (7) is used to receive the command signal of PLC programmable controller (8) output, the energized state of electromagnet (5) is controlled,
And then the position of defective products separating plate (4) is controlled, realize opening or closing for defective products box (6).
2. a kind of bad detection device of alminium electrolytic condenser sutomatic winding machine aluminium foil connector according to claim 1, feature
It is, the sensing head (1) is located at right above aluminium foil plane (2) at 70mm.
3. a kind of bad detection device of alminium electrolytic condenser sutomatic winding machine aluminium foil connector according to claim 1, feature
It is, the defective products box (6) is divided into straight cylindrical portion (61) and box portion (62), and the box portion (62) is detachable
It is connected to the lower part of straight cylindrical portion (61).
4. a kind of bad detection device of alminium electrolytic condenser sutomatic winding machine aluminium foil connector according to claim 3, feature
It is, the box portion (62) is installed on straight cylindrical portion (61) lower part in drawer structure.
5. a kind of bad detection device of alminium electrolytic condenser sutomatic winding machine aluminium foil connector according to claim 3, feature
It is, straight cylindrical portion (61) upper end is equipped with the sliding rail (63) for defective products separating plate (4) transverse shifting, the defective products
Separating plate (4) is triangular prism shaped, and its bottom surface is plane, one inclined-plane face rolls up needle (3), the defective products separating plate (4)
Bottom surface be equipped with the idler wheel (64) that is mounted in sliding rail (63).
6. a kind of bad detection device of alminium electrolytic condenser sutomatic winding machine aluminium foil connector according to claim 1, feature
It is, the electromagnet (5) is installed on defective products separating plate (4) and product collecting box (9) opposite side, the defective products point
Corresponding side from plate (4) is built-in with and electromagnet (5) magnetic attracting permanent magnet (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821290616.7U CN208879127U (en) | 2018-08-10 | 2018-08-10 | A kind of bad detection device of alminium electrolytic condenser sutomatic winding machine aluminium foil connector |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821290616.7U CN208879127U (en) | 2018-08-10 | 2018-08-10 | A kind of bad detection device of alminium electrolytic condenser sutomatic winding machine aluminium foil connector |
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| Publication Number | Publication Date |
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| CN208879127U true CN208879127U (en) | 2019-05-21 |
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| CN201821290616.7U Active CN208879127U (en) | 2018-08-10 | 2018-08-10 | A kind of bad detection device of alminium electrolytic condenser sutomatic winding machine aluminium foil connector |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111822392A (en) * | 2020-07-16 | 2020-10-27 | 湖南艾华集团股份有限公司 | Method for screening fracture of negative foil of aluminum electrolytic capacitor |
| CN112238498A (en) * | 2019-11-22 | 2021-01-19 | 江苏上达电子有限公司 | Novel COF automatic punching machine |
| CN114345747A (en) * | 2022-01-10 | 2022-04-15 | 海安县巨力磁材有限责任公司 | Sorting device for judging quality of magnetic ring scars |
| CN115889243A (en) * | 2022-10-24 | 2023-04-04 | 永发印务(东莞)有限公司 | Automatic detection equipment |
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2018
- 2018-08-10 CN CN201821290616.7U patent/CN208879127U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112238498A (en) * | 2019-11-22 | 2021-01-19 | 江苏上达电子有限公司 | Novel COF automatic punching machine |
| CN111822392A (en) * | 2020-07-16 | 2020-10-27 | 湖南艾华集团股份有限公司 | Method for screening fracture of negative foil of aluminum electrolytic capacitor |
| CN114345747A (en) * | 2022-01-10 | 2022-04-15 | 海安县巨力磁材有限责任公司 | Sorting device for judging quality of magnetic ring scars |
| CN115889243A (en) * | 2022-10-24 | 2023-04-04 | 永发印务(东莞)有限公司 | Automatic detection equipment |
| CN115889243B (en) * | 2022-10-24 | 2023-09-15 | 永发印务(东莞)有限公司 | Automatic detection equipment |
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Address after: No.302, 3rd floor, No.32, Xinhe Road, shangmugu community, Pinghu street, Longgang District, Shenzhen City, Guangdong Province Patentee after: Shenzhen xinzhongyuan Electronic Co., Ltd Address before: No.302, 3rd floor, No.32, Xinhe Road, shangmugu community, Pinghu street, Longgang District, Shenzhen City, Guangdong Province Patentee before: SHENZHEN ZHONGYUAN JIKANG ELECTRONIC Co.,Ltd. |