CN208878510U - Multipurpose integrates pelletizer - Google Patents

Multipurpose integrates pelletizer Download PDF

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Publication number
CN208878510U
CN208878510U CN201821247268.5U CN201821247268U CN208878510U CN 208878510 U CN208878510 U CN 208878510U CN 201821247268 U CN201821247268 U CN 201821247268U CN 208878510 U CN208878510 U CN 208878510U
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China
Prior art keywords
speed changer
pelletizer
granulation
granulation container
multipurpose
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CN201821247268.5U
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杨眉
何涌
杨立军
王卫鹏
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China University of Geosciences
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China University of Geosciences
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Abstract

The utility model discloses the comprehensive pelletizers of multipurpose, including rack, dynamical system and granulation container.The rack installation is on the ground, dynamical system is installed above the rack, the dynamical system includes speed changer and bevel gear, the side of the speed changer and bevel gear engagement, rotation bevel gear changes the tilt angle of the speed changer on the rack in turn, the rear end of the granulation container is equipped with a sleeve, the size of the sleeve and the major axis size of speed changer are adapted, the connection of granulation container and speed changer is realized on main shaft by the way that sleeve to be mounted on, the speed changer drives granulation container rotation to be granulated by main shaft, and the velocity of rotation of granulation container is adjusted by the speed change of speed changer.The utility model can select as needed different granulation containers to be installed, and the installation of different granulation containers is simple and quick, be able to satisfy different needs, and at low cost, size is small, be suitable for laboratory teaching and scientific research.

Description

Multipurpose integrates pelletizer
Technical field
The utility model relates to pelletizer more particularly to the comprehensive pelletizers of multipurpose.
Background technique
Granulation process refers to the process that the powder (or slurry) of small particle is processed into larger grade particle.Powder is granulated Meaning is: the uniformity for being able to maintain mixture does not change when storage, conveying are with packaging;Be conducive to improve physical chemistry The condition of reaction (including solid gas, solid-liquid, solid phase border reaction);Convenient for measuring and meeting commercial requirement;It can improve The performance of product is with the economic effect that develops skill;Material fluidity can be improved, convenient for conveying and storage;Pass through granulation handle Powder is manufactured into product of various shapes etc..Therefore, granulation is an important component of granule technology.Granulating technique is in powder The industrial circles such as body processing, metallurgy, chemical industry, food, medicine, electronics play an important role.
Currently, the pelletizer main Types used in industrial production both at home and abroad have: granulating disc, cylinder pelletizer and water chestnut Shepherd's purse type pelletizer (similar with seed-coating machine) etc..These three pelletizers have something in common: by certain inclination angle and revolving speed, by an electricity Motivation drives;Difference: the container geometric shape that these three pelletizers hold sample is different, and every kind has the technical parameter of oneself special Point, it is different, respectively there are advantage and disadvantage.Therefore, a machine cannot achieve collar plate shape, cylinder type and three kinds of water chestnut type granulations.
Utility model content
In view of this, the embodiments of the present invention, which provide one kind, is able to achieve collar plate shape, cylinder type and three kinds of water chestnut type It is granulated, a tractor serves several purposes, and size is small, suitable for the multipurpose synthesis pelletizer of use for laboratory and its installation and working method.
The comprehensive pelletizer of multipurpose provided by the embodiment of the utility model, the comprehensive pelletizer of multipurpose, including rack, power System and granulation container;The rack installation on the ground, installs dynamical system, the dynamical system includes above the rack Speed changer and bevel gear, the side of the speed changer and bevel gear engagement, rotation bevel gear change the speed changer in machine in turn A liner plate is installed in tilt angle on frame, the rear end of the granulation container, and the liner plate connects sleeve, the size of the sleeve and The major axis size of speed changer is adapted, and realizes the connection of granulation container and speed changer on main shaft by the way that sleeve to be mounted on, described Speed changer drives granulation container rotation to be granulated by main shaft, and the rotation speed of granulation container is adjusted by the speed change of speed changer Degree.
Further, the bevel gear connects handwheel, and the rotation of bevel gear is driven by rotation handwheel.
Further, the tilt angle of the speed changer on the rack is -15 °~195 °.
Further, the speed changer is planetary friction formula buncher, is retarder and motor one mode, input Power is 1.5KW, and gear ratio 25, speed adjustable range is 8~40r/min.
Further, when the comprehensive pelletizer of the multipurpose is cylinder type, the pelletizer further includes the support of granulation container Frame, support frame as described above include arc frame, idler wheel, transverse slat, pedestal, and the transverse slat is located at the top of pedestal, and pedestal and transverse slat it Between be supported by two support rods, the length flexible of two support rods is equipped with an adjusting nut between two support rods, and passes through Adjusting nut adjusts the length of two support rods, the affixed arc frame in the top of the transverse slat, and the granulation container is placed on arc frame On, the both ends of the arc frame are mounted on idler wheel, and the side of the idler wheel and granulation container is in contact.
Further, the comprehensive function that is granulated of the multipurpose selects different granulation containers to be installed as needed, assembles Collar plate shape, cylinder type and water chestnut type three types pelletizer out.
Compared with prior art, the utility model has the following beneficial effects: having common rack, a dynamical system System, and then be adapted with different granulation containers, different granulation containers can be selected to be installed as needed, difference, which is granulated, to be held The installation of device is simple and quick, so that it is easily assembled out collar plate shape, cylinder type and water chestnut type three types pelletizer, it can be full The different needs of foot, at low cost, size is small, is suitable for laboratory teaching and scientific research, moreover, using between granulation container and speed changer Main shaft is directly connected to mode, connects compared to belt, and such mode, can be more under conditions of a tractor serves several purposes more suitable for dismounting Good support routine use and maintenance.
Detailed description of the invention
Fig. 1 is a schematic diagram of the comprehensive pelletizer of the utility model multipurpose.
Fig. 2 is a schematic diagram of the granulation container support frame of the utility model cylinder type.
Fig. 3 is a schematic diagram of collar plate shape granulation container in the utility model embodiment.
Fig. 4 is a schematic diagram of cylinder type granulation container in the utility model embodiment.
Fig. 5 is a schematic diagram of water chestnut type granulation container in the utility model embodiment.
Specific embodiment
It is practical new to this below in conjunction with attached drawing to keep the purpose of this utility model, technical solution and advantage clearer Type embodiment is further described.
Referring to FIG. 1, the embodiments of the present invention provide the comprehensive pelletizer of multipurpose, including 1 He of common rack Dynamical system 2, and the granulation container 3 selected according to specific needs.
Rack 1 is installed on the ground, under the premise of proof strength, from save the cost and is easy the angle produced, Rack 1 is formed using the square tubes soldering having a size of 50mm × 50mm.Such rack 1 has certain weight and stability, can Basis as the comprehensive pelletizer work of multipurpose, it is ensured that the normal operation of the comprehensive pelletizer of multipurpose.
Dynamical system 2 is mounted on 1 top of rack, it is preferable that dynamical system 2 is mounted on machine by bearing (not shown) 1 top of frame, the dynamical system 2 include speed changer 21 and bevel gear 22, and speed changer 21 is preferably planetary friction formula electrodeless variable-speed Device is retarder and motor one mode, and input power 1.5KW, gear ratio 25, speed adjustable range is 8~40r/ min;The side of the speed changer 21 and bevel gear 22 engage, and rotation bevel gear 22 changes the speed changer 21 in rack 1 in turn On tilt angle, the range of tilt angle is -15 °~195 °, sets horizontal plane as 0 °, tilt angle counterclockwise is positive, suitable Hour hands tilt angle is negative, it is preferable that bevel gear 22 connects handwheel 221, and drives turning for bevel gear 22 by rotation handwheel 221 It is dynamic.
Common predominantly collar plate shape, cylinder type and water chestnut type three types pelletizer, therefore, the granulation of the utility model Container 3 selects collar plate shape (Fig. 3), cylinder type (Fig. 4) and water chestnut type (Fig. 5), and different granulation containers 3 is selected to carry out as needed Installation, assembles collar plate shape, cylinder type and water chestnut type three types pelletizer, and the comprehensive pelletizer of the utility model multipurpose is main Technical parameter is as shown in table 1.
Table 1
In order to can be installed within different granulation containers 3 in dynamical system 2, it is equipped in the rear end of granulation container 3 One liner plate 31, liner plate 31 connect sleeve 32, are easily installed in this way, enable different granulation containers 3 that whole system is cooperated to make With, and can conveniently and efficiently disassemble and install, the size of sleeve 32 and the major axis size of speed changer 21 are adapted, by that will cover Cylinder 32 is mounted on the connection that granulation container 3 and speed changer 21 are realized on main shaft, mode is directly connected to using main shaft, compared to belt Connection, such mode can preferably support routine use and maintenance more suitable for dismounting under conditions of a tractor serves several purposes.
Speed changer 21 drives the rotation of granulation container 3 to be granulated by main shaft, and is made by the adjustment of the speed change of speed changer 21 The velocity of rotation of grain container 3.
In granulation container 3 biggish using weight, such as cylinder type, center of gravity is easy to lean forward, and is not easy band during operation It is dynamic, so when for granulation container 3 increase by a support frame 4, support frame 4 is made of material identical with rack 1.
Referring to FIG. 2, support frame 4 includes arc frame 41, idler wheel 42, transverse slat 43, pedestal 44, two support rods 45 and adjusts spiral shell Mother 46, the transverse slat 43 is located at the top of pedestal 44, and is supported between pedestal 44 and transverse slat 43 by two support rods 45, two The length flexible of support rod 45 is equipped with an adjusting nut 46 between two support rods 45, and adjusts two by adjusting nut 46 The length of strut 45, the affixed arc frame 41 in the top of the transverse slat 43, the granulation container 3 is placed on arc frame 41, described The both ends of arc frame 41 are mounted on idler wheel 42, and the side of the idler wheel 42 and granulation container 3 is in contact.
Weight when granulation container 3 being supported to roll using two idler wheels 42, and consider the inclination angle of granulation container 3 Adjustable principle is spent, using can be supported with movable support rod 45 between idler wheel 42 and pedestal 44, and uses adjusting nut 46 are adjusted, simple to operate.
The installation method of the comprehensive pelletizer of multipurpose, comprising the following steps:
S1. dynamical system 2 is mounted in rack 1 by bearing;
S2. rack 1 is placed on smooth firm ground, and rack 1 is fixed;
S3. the power switch that the power supply line of pelletizer is grounded with 380 volts is connect;
S4. granulation container 3 is selected as needed;
S5. it when installing the granulation container 3 of the biggish cylinder type of weight, needs using support frame 4, and adjust support frame 4 Height, make the height of support frame 4 and rack 1 in same level, the granulation container 3 of cylinder type be placed into support frame 4 On;
S6. one liner plate 31 is installed in the rear end of granulation container 3, in the rear installation sleeve 32 of liner plate 31;
S7. the sleeve 32 of granulation container 3 is mounted on the main shaft of speed changer 21, that is, completes installation.
The working method of the comprehensive pelletizer of multipurpose, comprising the following steps:
S1. it checks the comprehensive pelletizer of multipurpose, and adds lubricating oil into speed changer 21, have to check for speed changer before booting Whether enough lubricating oil is added in 21, and whether each section fastener loosens, and cleans granulation container 3;
S2. start speed changer 21, make the idle running 2min clockwise of granulation container 3, it is without exception, then enter step S3;
S3. the inclination angle of granulation container 3 is determined according to material properties to be granulated, rotation handwheel 221 adjusts speed changer 3 in machine Tilt angle on frame 1, and then the inclination angle of granulation container 3 is had adjusted, the granulation container of cylinder type is selected, support frame 4 need to be used, When using support frame 4, the height of support frame 4 need to be adjusted simultaneously;
S4. material is added into granulation container 3;
S5. the revolving speed of speed changer 21 is set, speed changer 21 drives granulation container 3 to be rotated in the clockwise direction and is granulated;
S6. being granulated terminates, and adjusts the revolving speed of speed changer 21, so that the revolving speed of speed changer 21 is gradually decrease to minimum speed, so After close host switch, cut off the power.
The utility model uses common rack, a dynamical system, and then is adapted with different granulation containers, can root According to needing that different granulation containers is selected to be installed, the installation of different granulation containers is simple and quick, thus easily group Collar plate shape, cylinder type and water chestnut type three types pelletizer are taken on, different needs are able to satisfy, at low cost, size is small, is suitable for real Room teaching and scientific research is tested, moreover, being directly connected to mode using main shaft between granulation container and speed changer, is connected compared to belt, Such mode can preferably support routine use and maintenance more suitable for dismounting under conditions of a tractor serves several purposes.
Herein, the nouns of locality such as related front, rear, top, and bottom are to be located in figure with components in attached drawing and zero Part mutual position defines, only for the purpose of expressing the technical solution clearly and conveniently.It should be appreciated that the noun of locality Use should not limit the claimed range of the application.
In the absence of conflict, the feature in embodiment and embodiment herein-above set forth can be combined with each other.
The above is only the preferred embodiment of the present invention, is not intended to limit the utility model, all practical at this Within novel spirit and principle, any modification, equivalent replacement, improvement and so on should be included in the guarantor of the utility model Within the scope of shield.

Claims (6)

1. multipurpose integrates pelletizer, which is characterized in that including rack, dynamical system and granulation container;The rack is mounted on On ground, dynamical system is installed, the dynamical system includes speed changer and bevel gear, the side of the speed changer above the rack Face and bevel gear engagement, rotation bevel gear change the tilt angle of the speed changer on the rack in turn, the granulation container A liner plate is installed in rear end, and the liner plate connects sleeve, and the size of the sleeve and the major axis size of speed changer are adapted, pass through by Sleeve is mounted on the connection that granulation container and speed changer are realized on main shaft, and the speed changer drives granulation container to rotate by main shaft It is granulated, and adjusts the velocity of rotation of granulation container by the speed change of speed changer.
2. the comprehensive pelletizer of multipurpose according to claim 1, which is characterized in that the bevel gear connects handwheel, and leads to Cross the rotation that rotation handwheel drives bevel gear.
3. the comprehensive pelletizer of multipurpose according to claim 1, which is characterized in that the inclination of the speed changer on the rack Angle is -15 °~195 °.
4. the comprehensive pelletizer of multipurpose according to claim 1, which is characterized in that the speed changer be planetary friction formula without Pole speed changer, is retarder and motor one mode, input power 1.5KW, gear ratio 25, speed adjustable range is 8~ 40r/min。
5. the comprehensive pelletizer of multipurpose according to claim 1, which is characterized in that the comprehensive pelletizer of the multipurpose is circle When cartridge type, the pelletizer further includes the support frame of granulation container, and support frame as described above includes arc frame, idler wheel, transverse slat, pedestal, The transverse slat is located at the top of pedestal, and is supported between pedestal and transverse slat by two support rods, the length energy of two support rods It is flexible, be equipped with an adjusting nut between two support rods, and by the length of adjusting nut two support rods of adjusting, the transverse slat it is upper The affixed arc frame in side, the granulation container are placed on arc frame, and the both ends of the arc frame are mounted on idler wheel, the idler wheel It is in contact with the side of granulation container.
6. the comprehensive pelletizer of multipurpose according to claim 1, which is characterized in that the multipurpose is comprehensive to be granulated function root According to needing that different granulation containers is selected to be installed, collar plate shape, cylinder type and water chestnut type three types pelletizer are assembled.
CN201821247268.5U 2018-08-03 2018-08-03 Multipurpose integrates pelletizer Active CN208878510U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108905890A (en) * 2018-08-03 2018-11-30 中国地质大学(武汉) The comprehensive pelletizer of multipurpose and its installation and working method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108905890A (en) * 2018-08-03 2018-11-30 中国地质大学(武汉) The comprehensive pelletizer of multipurpose and its installation and working method

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