CN208872707U - A kind of two-sided battle array longitudinal wave phased array probe - Google Patents

A kind of two-sided battle array longitudinal wave phased array probe Download PDF

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Publication number
CN208872707U
CN208872707U CN201822227996.6U CN201822227996U CN208872707U CN 208872707 U CN208872707 U CN 208872707U CN 201822227996 U CN201822227996 U CN 201822227996U CN 208872707 U CN208872707 U CN 208872707U
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CN
China
Prior art keywords
probe
phased array
battle array
circuit
array probe
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201822227996.6U
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Chinese (zh)
Inventor
姚子龙
汪志斌
吴豪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Da'an Te Engineering Testing Co ltd
Original Assignee
Yangpu Haike Petrochemical Engineering Testing Co
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Publication date
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Priority to CN201822227996.6U priority Critical patent/CN208872707U/en
Application granted granted Critical
Publication of CN208872707U publication Critical patent/CN208872707U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides a kind of two-sided battle array longitudinal wave phased array probe, including probe body and host computer, glass shell, the probe body is connected by data line with host computer, voussoir is detected there are two setting on the probe body, the detection voussoir is equipped with face battle array phased array probe, sound insulating layer is equipped between the face battle array phased array probe, several piezoelectric chips are equipped on the face battle array phased array probe, the glass shell that pattern is right-angled trapezium is all covered on the face battle array phased array probe, the utility model acoustic beam focal point is small, noise is relatively good, defect detection ability is stronger.

Description

A kind of two-sided battle array longitudinal wave phased array probe
Technical field
The utility model relates to ultrasonic examination art field more particularly to a kind of two-sided battle array longitudinal wave phased array probes.
Background technique
TP347H austenitic stainless steel belongs to the high-carbon austenitic stainless steel of Cr-Ni containing niobium, due to Nb containing stabilizing element, Intergranular corrosion resistance and Nai Duo sulfuric acid intergranular stress corrosion are functional, in the corrosive mediums such as acid, alkali, salt its corrosion resistance with contain Ti 18-8 austenitic stainless steel it is close, therefore be widely used in the works such as boiler, power generation, petroleum, chemical industry, synthetic fibers, food, papermaking Industry.The TP347H pipeline of heavy wall is more in petrochemical industry hydrogenation plant, common are outer diameter tube be 406mm wall thickness 50mm and Pipe outside diameter is 711mm wall thickness 75mm pipeline-weld, and currently used detection method is that ray detection often exposes 24 hours or more Long, detection cycle is too long and has radiation injury and defect detection effect is not satisfactory, and pulse reflection method ultrasound detection is believed It makes an uproar lower than too, defect detection ability does not reach requirement.
Utility model content
The purpose of this utility model is to provide a kind of two-sided battle array longitudinal wave phased array probes, to solve in above-mentioned background technique The problem of proposition.
The utility model is achieved through the following technical solutions: a kind of two-sided battle array longitudinal wave phased array probe, including probe Ontology and host computer, glass shell, the probe body are connected by data line with host computer, and the probe body is equipped with two A detection voussoir, the detection voussoir are equipped with face battle array phased array probe, are equipped with sound insulating layer between the face battle array phased array probe, Several piezoelectric chips are equipped on the face battle array phased array probe, being all covered with pattern on the face battle array phased array probe is right angle Trapezoidal glass shell.Preferably, the piezoelectric chip quantity is 15, and the number of wafers of length direction is 5, width direction On number of wafers be 3.
Preferably, the detection voussoir is equipped with screw hole, and the glass shell is equipped with bolt, and the bolt passes through screw hole It is covered in glass shell on detection voussoir.
Preferably, the host computer includes touch screen and control circuit, and the control circuit includes STM32 processor, surpasses Sonic wave transmitting circuit, amplitude limiter circuit, amplifying circuit, bandwidth-limited circuit and A/D converter, the STM32 processor and ultrasound Successively signal is connected for wave transmitting circuit, piezoelectric chip, the piezoelectric chip and amplitude limiter circuit, amplifying circuit, bandwidth-limited circuit, A/D converter, STM32 processor successively signal be connected, the STM32 processor also with touch screen signal interconnection.
Preferably, the amplitude limiter circuit is narrowband excitation circuit, and the amplifying circuit is putting using AD603 amplification chip Big circuit.
Compared with prior art, what the utility model reached has the beneficial effect that:
A kind of two-sided battle array longitudinal wave phased array probe provided by the utility model, tool detect on voussoir there are two voussoir is detected It is equipped with piezoelectric chip, while being separated between voussoir with sound insulating layer, avoids generating sound field crosstalk, double detection wedges between detection voussoir Block can allow its acoustic beam focus focus on very little, and noise is relatively good, and defect detection ability is stronger, to heavy wall TP347 stainless steel Pipeline-weld has stronger detection accuracy.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model Attached drawing to be used is briefly described, it should be apparent that, the accompanying drawings in the following description is only the preferred reality of the utility model Example is applied, it for those of ordinary skill in the art, without any creative labor, can also be attached according to these Figure obtains other attached drawings.
Fig. 1 is a kind of structure chart of two-sided battle array longitudinal wave phased array probe provided by the utility model;
Fig. 2 is battle array phased array probe schematic diagram in face provided by the embodiment of the utility model;
Fig. 3 is PC control circuit diagram provided by the embodiment of the utility model.
In figure, 1- host computer, 2- detection voussoir, 3- data line, 4- sound insulating layer, 5- piezoelectric chip, 6- screw hole, 7- bolt, 8- glass shell, the face 9- battle array phased array probe 9,10- touch screen, 11- amplitude limiter circuit, 12- amplifying circuit, 13- bandpass filtering electricity Road, 14-A/D converter, 15-STM32 processor, 16- ultrasound wave transmitting circuit.
Specific embodiment
In order to be best understood from the utility model technology contents, specific embodiment is provided below, and practical to this in conjunction with attached drawing It is novel to be described further.
Referring to Fig. 1 to Fig. 3, a kind of two-sided battle array longitudinal wave phased array probe, including probe body and host computer 1, glass shell 8, the probe body is connected by data line 3 with host computer 1, set on the probe body there are two detection voussoir 2, the spy It surveys voussoir 2 and is equipped with face battle array phased array probe 9, sound insulating layer 4 is equipped between the face battle array phased array probe 9, the face battle array is phased It is equipped with several piezoelectric chips 5 on battle array probe 9, is all covered with the glass that pattern is right-angled trapezium on the face battle array phased array probe 9 Glass shell 8.
Setting two are 43mm, and width is the detection voussoir 2 of 18mm, and is being respectively provided with 5 rows 3 on two detection voussoirs 2 The face battle array phased array probe 9 of column, face battle array phased array probe 9 are made of piezoelectric chip 5, and length direction chip number is 5, width side It is 3 to chip number, and single wafer length is 4mm, width 3.8mm, the adjacent chip spacing in width direction is 0.5mm, the adjacent chip spacing on length direction is 0.8mm, and the piezoelectric chip 5 of upper size is binded by lubricating grease to detection On voussoir 2, while sound insulating layer 4 is set between the battle array phased array probe 9 of face, sound insulating layer 4 can prevent two face battle array phased array probes 9 Phased array sound field there is crosstalk phenomenon.
Specifically, being set on the detection voussoir 2 there are two screw hole 6, passing through the screw hole 6 by bolt 7 makes glass shell 8 It is fixed on detection voussoir 2, plays a protective role for face battle array phased array probe 9, while in order to make phased front battle array probe not Longitudinal wave is motivated in the case where focusing, it is necessary to so that in Fig. 1 while D with while B extended line angle less than 27.79 °.
Specifically, the host computer 1 includes touch screen 10 and control circuit, the control circuit includes STM32 processor 15, ultrasonic wave transmitting circuit 16, amplitude limiter circuit 11, amplifying circuit 12, bandwidth-limited circuit 13 and A/D converter 14, wherein STM32 processor 15 with ultrasonic wave transmitting circuit 16, successively signal is connected piezoelectric chip 5, ultrasonic wave transmitting circuit 16 is narrowband Exciting circuit, narrowband excitation circuit have can control transmitting signal energy, electricity turn sound can it is high-efficient, can get phase information etc. Advantage, narrowband excitation circuit can generate high-pressure sharp pulse, produce pulse when which is applied on piezoelectric chip 5 Ultrasonic wave, the pulse ultrasonic wave are longitudinal wave ultrasonic wave, which is applied on object under test, can be to determinand Body carries out carrying out flaw detection;Piezoelectric chip 5 is also converted with amplitude limiter circuit 11, amplifying circuit 12, bandwidth-limited circuit 13, A/D simultaneously Successively signal is connected for device 14, STM32 processor 15, due to using the face battle array of transceiver in the circuit design of the present embodiment Phased array probe 9, i.e. surface of emission battle array phased array probe 9 and receiving plane battle array phased array probe 9 are same, and emitting voltage amplitudes Larger, which can be loaded into subsequent conditioning circuit simultaneously, and be possible to add strong jamming when actually detected, in order to rear Continuous circuit can be worked normally and is not damaged, it is necessary to be isolated using amplitude limiter circuit 11;
Since the effective impulse echo-signal that amplitude limiter circuit 11 exports is still fainter, therefore in amplitude limiter circuit 11 Output end access use AD603 amplification chip amplifying circuit 12, amplifying circuit 12 can export amplitude limiter circuit 11 effective Pulse echo signal amplifies, and simultaneously amplifies the output end access bandwidth-limited circuit 13 of circuit 12, bandwidth-limited circuit 13 Noise signal in capable of believing ultrasonic echo filters off, and improves signal-to-noise ratio, and filtered signal is carried out A/ by A/D converter 14 D conversion, obtains digital signal, and by the digital data transmission into STM32 processor 15, STM32 processor 15 can will be obtained The digit pulse echo-signal obtained is shown on touch screen 10, and then realizes the detection to stainless steel pipes weld seam.
Meanwhile testing staff can be instructed by 10 input control of touch screen and be adjusted and control.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Within the spirit and principle of utility model, any modification, equivalent substitution, improvement and etc. done should be included in the utility model Within the scope of protection.

Claims (5)

1. a kind of two-sided battle array longitudinal wave phased array probe, which is characterized in that described including probe body and host computer, glass shell Probe body is connected by data line with host computer, set on the probe body there are two detection voussoir, on the detection voussoir Equipped with face battle array phased array probe, it is equipped with sound insulating layer between the face battle array phased array probe, is all provided on the face battle array phased array probe There are several piezoelectric chips, is all covered with the glass shell that pattern is right-angled trapezium on the face battle array phased array probe.
2. a kind of two-sided battle array longitudinal wave phased array probe according to claim 1, which is characterized in that the piezoelectric chip quantity It is 15, the number of wafers of length direction is 5, and the number of wafers in width direction is 3.
3. a kind of two-sided battle array longitudinal wave phased array probe according to claim 1, which is characterized in that set on the detection voussoir There is screw hole, passing through the screw hole by bolt is covered in glass shell on detection voussoir.
4. a kind of two-sided battle array longitudinal wave phased array probe according to claim 1, which is characterized in that the host computer includes touching Control screen and control circuit, the control circuit include STM32 processor, ultrasonic wave transmitting circuit, amplitude limiter circuit, amplifying circuit, Bandwidth-limited circuit and A/D converter, the STM32 processor with ultrasonic wave transmitting circuit, successively signal is connected probe body, The probe body and amplitude limiter circuit, amplifying circuit, bandwidth-limited circuit, A/D converter, STM32 processor successively signal phase Even, the STM32 processor also with touch screen signal interconnection.
5. a kind of two-sided battle array longitudinal wave phased array probe according to claim 4, which is characterized in that the amplitude limiter circuit is narrow Band exciting circuit, the amplifying circuit are the amplifying circuit using AD603 amplification chip.
CN201822227996.6U 2018-12-28 2018-12-28 A kind of two-sided battle array longitudinal wave phased array probe Expired - Fee Related CN208872707U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822227996.6U CN208872707U (en) 2018-12-28 2018-12-28 A kind of two-sided battle array longitudinal wave phased array probe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822227996.6U CN208872707U (en) 2018-12-28 2018-12-28 A kind of two-sided battle array longitudinal wave phased array probe

Publications (1)

Publication Number Publication Date
CN208872707U true CN208872707U (en) 2019-05-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114200002A (en) * 2021-11-29 2022-03-18 张子健 Ultrasonic detection device and method for austenitic stainless steel pipe butt-joint girth weld

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114200002A (en) * 2021-11-29 2022-03-18 张子健 Ultrasonic detection device and method for austenitic stainless steel pipe butt-joint girth weld

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20190807

Address after: 300270 No. 180 Century Avenue, Dagang, Binhai New Area, Tianjin

Patentee after: Tianjin Da'an Te Engineering Testing Co.,Ltd.

Address before: 570100 Hainan Yangpu Jeep Road Preahao Court 9 Building 1 Unit 201

Patentee before: YANGPU HAIKE PETROCHEMICAL ENGINEERING TESTING CO.,LTD.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20190517

Termination date: 20211228