CN208872589U - A kind of engine cylinder body hardness automated test device - Google Patents
A kind of engine cylinder body hardness automated test device Download PDFInfo
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- CN208872589U CN208872589U CN201821689106.7U CN201821689106U CN208872589U CN 208872589 U CN208872589 U CN 208872589U CN 201821689106 U CN201821689106 U CN 201821689106U CN 208872589 U CN208872589 U CN 208872589U
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- straight line
- screw rod
- line guide
- engine cylinder
- servo motor
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Abstract
The utility model relates to engine cylinder body hardness determination technical fields, more particularly to a kind of engine cylinder body hardness automated test device, including rack, first straight line guide rail, first screw rod, first servo motor, second screw rod, optical camera head module, second straight line guide rail, pressure applies module, second servo motor, hoistable platform, milling cutter module and mobile platform, the utility model is used for instead of traditional manual mode of operation, wherein milling cutter can reject the impurity on Diesel Engine Cylinder Block Castings surface layer, subsequent Brinell hardnell penetrator is set to act perpendicularly to detection faces, to obtain the impression sample of standard, improve the accuracy of detection；In addition optical camera is able to detect impression size, and the hardness values for obtaining Diesel Engine Cylinder Block Castings are compared with database, the utility model high degree of automation does not need manpower and carries out manual test, the investment of manpower is considerably reduced, testing efficiency is improved.
Description
Technical field
The utility model relates to engine cylinder body hardness determination technical fields, and in particular to a kind of engine cylinder body hardness from
Dynamicization test equipment.
Background technique
The engine of production scene is generally required to carry out hardness determination to its cylinder body, it is existing to be used for engine cylinder body
Hardness determination generallys use manual mode of operation, i.e., angle grinder hand-manipulated polishes flat surface, then uses hand-held Bu Shi
Hardness note detection cylinder body hardness.This operating method is due to needing full manual operations, the requirement height to testing staff, waste people
Power and detection stability it is poor, testing efficiency is low.
Utility model content
In view of the deficiencies of the prior art, the utility model discloses a kind of engine cylinder body hardness automated test device,
For solving the problems, such as to mention in background technique.
Specific technical solution is as follows:
A kind of engine cylinder body hardness automated test device, it is characterised in that: including rack, first straight line guide rail,
One screw rod, the first servo motor, the second screw rod, optical camera head module, second straight line guide rail, pressure application module, second are watched
Motor, hoistable platform, milling cutter module and mobile platform are taken, it is straight that the front and rear sides level of the surface crown of the rack is equipped with first
Line guide rail, the surface of the first straight line guide rail slidably connect mobile platform, and the inner cavity of first straight line guide rail described in two groups is equal
Equipped with the first screw rod, the left distal end of the first screw rod described in every group is fixedly connected with the right sidewall of mobile platform, the rack
Surface on the right side of the first servo motor is installed, the axle center of first servo motor and the right end of two group of first screw rod are solid
Fixed connection, the right hand top surface front and rear sides of the rack are equipped with two groups of second straight line guide rails, described two groups of front side vertically
Equal vertical sliding is connected with the second screw rod between second straight line guide rail and rear side two groups of second straight line guide rails, described in two groups
The top of two screw rods is fixedly installed with the second servo motor, wherein the top in the axle center of second servo motor and the second screw rod
Portion is fixedly connected, and the upper horizontal of second servo motor is equipped with hoistable platform, the bottom of the hoistable platform with two groups the
It is bolted to connection at the top of two servo motors, the bottom surface of the hoistable platform is fixedly installed with optical camera mould
Block, pressure apply module and milling cutter module；
It includes electric cylinders, connecting flange, pressure sensor and penetrator, the connecting flange that wherein pressure, which applies module,
Be fixedly connected with the surface of hoistable platform, the lower sections of the electric cylinders is equipped with pressure sensor, the top of the pressure sensor with
It is fixedly connected between the bottom of electric cylinders by connecting flange, hardometer is installed on the floor detection probe of the pressure sensor
Pressure head；
The milling cutter module includes that motor, synchronous roller box, the first synchronizing wheel, synchronous belt, milling head, milling cutter and second are synchronous
Wheel, the synchronous roller box are fixedly connected with the surface of hoistable platform, and the left side top of the synchronous roller box is fixedly installed with motor,
It is horizontal respectively at left and right sides of the inner cavity of the synchronous roller box to be equipped with the first synchronizing wheel and the second synchronizing wheel, first synchronizing wheel and
The side wall of second synchronizing wheel is socketed with synchronous belt, and the axle center of the motor is connected by the axis rotation of shaft and the first synchronizing wheel
It connects, the bottom right side of the synchronous roller box is vertically-mounted milling cutter, and the bottom of the milling cutter is equipped with milling head, the milling cutter
Top is connect with the axis rotation of the second synchronizing wheel；
Preferably, the output end of first servo motor is electrically connected by the input terminal of conducting wire and the first screw rod, institute
The output end for stating the second servo motor is electrically connected by the input terminal of conducting wire and the second screw rod.
Preferably, first straight line rail length described in two groups is equal, and second straight line rail length described in four groups is equal；
Preferably, the penetrator is Brinell hardnell penetrator；
Preferably, the motor is alternating current generator.
The utility model has the advantages that
The utility model is used for instead of traditional manual mode of operation, and wherein milling cutter can reject Diesel Engine Cylinder Block Castings
The impurity on surface layer enables subsequent Brinell hardnell penetrator to act perpendicularly to detection faces, to obtain the impression sample of standard, improves
The accuracy of detection；In addition optical camera is able to detect impression size, and is compared with database and obtains engine cylinder body
The hardness values of casting, the utility model high degree of automation do not need manpower and carry out manual test, considerably reduce manpower
Investment, improve testing efficiency.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the utility model schematic perspective view；
Fig. 2 is that pressure applies modular structure schematic diagram in Fig. 1；
Fig. 3 is milling cutter modular structure schematic diagram in Fig. 1.
Appended drawing reference is as follows: 1, rack, 2, first straight line guide rail, the 3, first screw rod, the 4, first servo motor, and 5, second
Bar, 6, optical camera head module, 7, second straight line guide rail, 8, pressure application module, 801, electric cylinders, 802, connecting flange, 803,
Pressure sensor, 804, penetrator, the 9, second servo motor, 10, hoistable platform, 11, milling cutter module, 1101, motor,
1102, synchronous roller box, the 1103, first synchronizing wheel, 1104, synchronous belt, 1105, milling head, 1106, milling cutter, 1107, second is synchronous
Wheel, 12, mobile platform.
Specific embodiment
It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer
Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched
The embodiment stated is the utility model a part of the embodiment, instead of all the embodiments.Based on the implementation in the utility model
Example, every other embodiment obtained by those of ordinary skill in the art without making creative efforts belong to
The range of the utility model protection.
It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
Referring to Fig. 1-3: a kind of engine cylinder body hardness automated test device, including rack 1, first straight line guide rail 2,
One screw rod 3, the first servo motor 4, the second screw rod 5, optical camera head module 6, second straight line guide rail 7, pressure apply module 8,
Second servo motor 9, hoistable platform 10, milling cutter module 11 and mobile platform 12, the front and rear sides of the surface crown of the rack 1
Level is equipped with first straight line guide rail 2, and the surface of 2 equal length of first straight line guide rail described in two groups, the first straight line guide rail 2 is sliding
Dynamic to be connected with mobile platform 12, the inner cavity of first straight line guide rail 2 described in two groups is equipped with the first screw rod 3, first described in every group
The left distal end of bar 3 is fixedly connected with the right sidewall of mobile platform 12, is equipped with the first servo on the right side of the surface of the rack 1
The axle center of motor 4, first servo motor 4 is fixedly connected with the right end of two group of first screw rod 3, the right side of the rack 1
Lateral roof surface front and rear sides are vertically equipped with two groups of second straight line guide rails 7,7 equal length of second straight line guide rail described in four groups,
Equal vertical sliding is connected with second between front side two groups of second straight line guide rails 7 and rear side two groups of second straight line guide rails 7
Screw rod 5, the top of the second screw rod 5 described in two groups are fixedly installed with the second servo motor 9, wherein second servo motor 9
Axle center be fixedly connected with the top of the second screw rod 5, the upper horizontal of second servo motor 9 is equipped with hoistable platform 10, institute
The top of the bottom and two group of second servo motor 9 of stating hoistable platform 10 is bolted to connection, the hoistable platform 10
Bottom surface is fixedly installed with optical camera head module 6, pressure applies module 8 and milling cutter module 11；
It includes electric cylinders 801, connecting flange 802, pressure sensor 803 and penetrator that wherein pressure, which applies module 8,
804, the connecting flange 802 is fixedly connected with the surface of hoistable platform 10, and the lower section of the electric cylinders 801 is equipped with pressure sensor
803, it is fixedly connected between the top and the bottom of electric cylinders 801 of the pressure sensor 803 by connecting flange 802, the pressure
Penetrator 804 is installed, the penetrator 804 is Brinell hardness pressure on the floor detection probe of force snesor 803
Head；
The milling cutter module 11 includes motor 1101, synchronous roller box 1102, the first synchronizing wheel 1103, synchronous belt 1104, milling
Cutter head 1105, milling cutter 1106 and the second synchronizing wheel 1107, the synchronous roller box 1102 are fixedly connected with the surface of hoistable platform 10,
The left side top of the synchronous roller box 1102 is fixedly installed with motor 1101, divides at left and right sides of the inner cavity of the synchronous roller box 1102
It is unhorizontal to be equipped with the first synchronizing wheel 1103 and the second synchronizing wheel 1107, first synchronizing wheel 1103 and the second synchronizing wheel 1107
Side wall is socketed with synchronous belt 1104, and the axle center of the motor 1101 is connected by the axis rotation of shaft and the first synchronizing wheel 1103
It connects, the bottom right side of the synchronous roller box 1102 is vertically-mounted milling cutter 1106, and the bottom of the milling cutter 1106 is equipped with milling cutter
First 1105, the top of the milling cutter 1106 is connect with the axis rotation of the second synchronizing wheel 1107, first servo motor 4 it is defeated
Outlet is electrically connected by the input terminal of conducting wire and the first screw rod 3, and the output end of second servo motor 9 passes through conducting wire and the
The input terminal of two screw rods 5 is electrically connected, and the motor 1101 is alternating current generator.
Utility model works process is as follows:
Engine cylinder body to be measured is placed on the mobile platform 12 of the utility model first；Then mobile platform 12 is automatic
Detection position is navigated to, while hoistable platform 10 is moved downward together with milling cutter module 11, to control milling cutter 1106 in check bit
It sets and processes the bright and clean plane of a fritter；Then hoistable platform 10 applies module 8 with Brinell hardnell penetrator to check bit together with pressure
It sets and applies constant standard pressure and pressure maintaining to the respective specified time, to obtain the impression sample of standard；Last hoistable platform 10
Entirety is retracted, and optical camera head module 6 is able to detect that impression size at this time, and comparison data library obtains hardness values, detected
Finish.
Above embodiments are only to illustrate the technical solution of the utility model, rather than its limitations；Although referring to aforementioned reality
Example is applied the utility model is described in detail, those skilled in the art should understand that: it still can be to preceding
Technical solution documented by each embodiment is stated to modify or equivalent replacement of some of the technical features；And these
It modifies or replaces, the spirit and model of various embodiments of the utility model technical solution that it does not separate the essence of the corresponding technical solution
It encloses.
Claims (5)
1. a kind of engine cylinder body hardness automated test device, it is characterised in that: including rack (1), first straight line guide rail
(2), the first screw rod (3), the first servo motor (4), the second screw rod (5), optical camera head module (6), second straight line guide rail
(7), pressure applies module (8), the second servo motor (9), hoistable platform (10), milling cutter module (11) and mobile platform (12),
The front and rear sides level of the surface crown of the rack (1) is equipped with first straight line guide rail (2), the first straight line guide rail (2)
Surface slidably connects mobile platform (12), and the inner cavity of first straight line guide rail (2) described in two groups is equipped with the first screw rod (3), often
The left distal end of group first screw rod (3) is fixedly connected with the right sidewall of mobile platform (12), the surface of the rack (1)
Right side is equipped with the first servo motor (4), the right side end in the axle center of first servo motor (4) and two group of first screw rod (3)
End is fixedly connected, and the right hand top surface front and rear sides of the rack (1) are equipped with two groups of second straight line guide rails (7) vertically, preceding
Equal vertical sliding is connected between two groups of second straight line guide rails (7) described in side and rear side two groups of second straight line guide rails (7)
Two screw rods (5), the top of the second screw rod (5) described in two groups are fixedly installed with the second servo motor (9), wherein described second watches
It takes and is fixedly connected at the top of the axle center and the second screw rod (5) of motor (9), the upper horizontal of second servo motor (9) is equipped with
Hoistable platform (10), the bottom of the hoistable platform (10) and the company of being bolted at the top of two group of second servo motor (9)
It connects, the bottom surface of the hoistable platform (10) is fixedly installed with optical camera head module (6), pressure applies module (8) and mills
Knife module (11)；
It includes electric cylinders (801), connecting flange (802), pressure sensor (803) and hardometer pressure that wherein pressure, which applies module (8),
Head (804), the connecting flange (802) are fixedly connected with the surface of hoistable platform (10), and the lower section of the electric cylinders (801) is equipped with
Pressure sensor (803) passes through connecting flange between the top of the pressure sensor (803) and the bottom of electric cylinders (801)
(802) it is fixedly connected, penetrator (804) is installed on the floor detection probe of the pressure sensor (803)；
The milling cutter module (11) includes motor (1101), synchronous roller box (1102), the first synchronizing wheel (1103), synchronous belt
(1104), milling head (1105), milling cutter (1106) and the second synchronizing wheel (1107), the synchronous roller box (1102) and hoistable platform
(10) surface is fixedly connected, and the left side top of the synchronous roller box (1102) is fixedly installed with motor (1101), the synchronization
It is horizontal respectively at left and right sides of the inner cavity of roller box (1102) to be equipped with the first synchronizing wheel (1103) and the second synchronizing wheel (1107), described the
The side wall of one synchronizing wheel (1103) and the second synchronizing wheel (1107) is socketed with synchronous belt (1104), the axle center of the motor (1101)
It is connect by shaft with the axis rotation of the first synchronizing wheel (1103), the bottom right side of the synchronous roller box (1102) is vertically-mounted
Have milling cutter (1106), the bottom of the milling cutter (1106) is equipped with milling head (1105), the top of the milling cutter (1106) and the
The axis rotation of two synchronizing wheels (1107) connects.
2. engine cylinder body hardness automated test device according to claim 1, it is characterised in that: first servo
The output end of motor (4) by the input terminal electric connection of conducting wire and the first screw rod (3), second servo motor (9) it is defeated
Outlet is electrically connected by the input terminal of conducting wire and the second screw rod (5).
3. engine cylinder body hardness automated test device according to claim 1, it is characterised in that: first described in two groups
Linear guide (2) equal length, second straight line guide rail (7) equal length described in four groups.
4. engine cylinder body hardness automated test device according to claim 1, it is characterised in that: the hardometer pressure
Head (804) is Brinell hardnell penetrator.
5. engine cylinder body hardness automated test device according to claim 1, it is characterised in that: the motor
It (1101) is alternating current generator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821689106.7U CN208872589U (en) | 2018-10-16 | 2018-10-16 | A kind of engine cylinder body hardness automated test device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821689106.7U CN208872589U (en) | 2018-10-16 | 2018-10-16 | A kind of engine cylinder body hardness automated test device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208872589U true CN208872589U (en) | 2019-05-17 |
Family
ID=66470436
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821689106.7U Active CN208872589U (en) | 2018-10-16 | 2018-10-16 | A kind of engine cylinder body hardness automated test device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208872589U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108956280A (en) * | 2018-10-16 | 2018-12-07 | 马鞍山北光冶金机械有限责任公司 | A kind of engine cylinder body hardness automated test device |
| CN113959498A (en) * | 2021-11-01 | 2022-01-21 | 李子龙 | Intelligent information acquisition system based on 5G and industrial Internet |
-
2018
- 2018-10-16 CN CN201821689106.7U patent/CN208872589U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108956280A (en) * | 2018-10-16 | 2018-12-07 | 马鞍山北光冶金机械有限责任公司 | A kind of engine cylinder body hardness automated test device |
| CN108956280B (en) * | 2018-10-16 | 2023-12-12 | 马鞍山北光冶金机械有限责任公司 | Automatic test equipment for hardness of engine cylinder block |
| CN113959498A (en) * | 2021-11-01 | 2022-01-21 | 李子龙 | Intelligent information acquisition system based on 5G and industrial Internet |
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