CN208869989U - A kind of orbit coupling water flusher - Google Patents
A kind of orbit coupling water flusher Download PDFInfo
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- CN208869989U CN208869989U CN201821233613.XU CN201821233613U CN208869989U CN 208869989 U CN208869989 U CN 208869989U CN 201821233613 U CN201821233613 U CN 201821233613U CN 208869989 U CN208869989 U CN 208869989U
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- coupling water
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- orbit coupling
- heating
- water flusher
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Abstract
The utility model belongs to track defect-detecting equipment technical field, more particularly to a kind of orbit coupling water flusher, including cabinet, blowing heating mechanism is equipped in the cabinet, the blowing heating mechanism includes blower, heating component and wind pipe component, the heater that the heating component includes at least heating pipe and is arranged in heating pipe, the both ends of the heating pipe are connected with the air outlet of the blower and wind pipe component respectively, the side wall of the wind pipe component is equipped with coupling water inlet, the heater is equipped with control switch, the first temperature sensor is equipped in the heating pipe, the orbit coupling water flusher is equipped with controller, the control switch, first temperature sensor is connected with the controller in a signal way..The utility model, which is kept away to exempt to couple water under low temperature condition at a high speed, to be there is icing phenomenon and loses coupling effect, and the wind regime that in addition blower provides can be done directly on track and clean to it, guarantees that the coupling water in nozzle pipeline is not affected by the external environment.
Description
Technical field
The utility model belongs to track defect-detecting equipment technical field, and in particular to a kind of orbit coupling water flusher.
Background technique
In the prior art rail-defect detector car be loaded in detection track on, for detect rail defects and failures equipment special-purpose vehicle or
Dedicated train avoids rail head of rail inner transverse fatigue crack (being commonly called as core wound) from causing broken rail accident.And couple water conveying system
It is mounted in rail-defect detector car bottom, the cleaning being mainly used for before rail examination.It is sprayed when carrying out flaw detection to rail rail level
Spilling coupling water couples spy wheel sufficiently with rail level, avoids the occurrence of the interference waveforms such as bottom wave disappearance, guarantees carrying out flaw detection quality;But
When low-temperature working environment, coupling water freezes that its coupling effect can be seriously affected, and reduces the detection quality of track flaw detection, generallys use
Way be to give pipeline filling anti-icing fluid, each pipeline of bursting by freezing and water pump when avoiding low temperature, but above-mentioned way and be not suitable for are first
Although the addition of first anti-icing fluid can prevent coupling to a certain extent, water-setting is solid, and coupling water self-temperature is lower, is easy to freeze
Bad equipment, secondly, in extreme circumstances, when lower than the freezing point of coupling water that anti-icing fluid is added, coupling water still has solidification
Risk.
In summary, it would be highly desirable to which it is simple to develop a kind of structure, easy to use, can be effectively controlled the orbit coupling of coupling coolant-temperature gage
Water flusher.
Utility model content
It is easy to use the purpose of the utility model is to provide a kind of structure is simple, it can be effectively controlled the rail of coupling coolant-temperature gage
Road couples water flusher.
Above-mentioned purpose is to be achieved through the following technical solutions: a kind of orbit coupling water flusher, including cabinet, the case
It is equipped with blowing heating mechanism in vivo, the blowing heating mechanism includes blower, heating component and wind pipe component, the heating component
Including at least heating pipe and the heater being arranged in heating pipe, the both ends of the heating pipe respectively with the blower
Air outlet be connected with wind pipe component, the side wall of the wind pipe component is equipped with coupling water inlet, and the heater is equipped with control
Switch, the heating pipe is interior to be equipped with the first temperature sensor, and the orbit coupling water flusher is equipped with controller, the control
System switch, the first temperature sensor are connected with the controller in a signal way..
The utility model for will couple water be sprayed at it is tapered on Rail Surface, it is ensured that visit wheel coupling effect it is good, have
In body application process, the coupling coupled water inlet of water enters in wind pipe component, and the hot wind after heated component heating on the one hand can
It takes out of as carrier by water is coupled, is on the one hand heated for that will couple water, avoid coupling water under low temperature condition at a high speed and freeze
Phenomenon and lose coupling effect, in addition do not provide coupling water in the case where blower provide wind regime can be done directly on track pair
It is cleaned, and the impurity on track is cleaned, and improves the coupling effect of coupling water, the coupling water in nozzle pipeline is not by extraneous ring
Border influences;First temperature sensor is used to detect the temperature of wind in heating pipe, and the temperature signal that will test passes to control
Received temperature signal is compared by device, controller with the temperature value prestored, and controls control switch according to comparison result
The start and stop for opening and closing and then controlling heater have the function that control source temperature have temperature overheating automatic protection functions, protection
It effectively solves to heat non-uniform technical problem while air hose.
It is preferred that controllable wind regime heating tail end temperature is to 60 DEG C, energy saving.It is preferred that can be according to real work in cabinet
Multiple groups blowing heating mechanism is arranged in situation.
Further technical solution is that the orbit coupling water flusher is equipped with attention device, the blowing heating mechanism
Equipped with for detecting the differential pressure pickup in blower duct, the differential pressure pickup, attention device and the controller are electrically connected.Such as
This, judges whether blower works normally by pressure difference in detection blower duct, blower can be effectively prevent to occur abnormal, compartment
Heating tube work occurs in control room when can not monitor the practical operation situation of blower lead to the damage phenomenon of instrument and meter, such as wind
Machine non-normal working, controller can control alarm to alarm.
Further technical solution is that the orbit coupling water flusher includes coupling water tank, and the coupling water tank is logical
Connecting tube is crossed to be connected with the coupling water inlet.It couples water tank and is equipped with water pump, the water pump is pumped into the air hose group for water is coupled
In part.Connecting tube sets pressure regulator valve, adjusts pressure regulator valve, outlet pressure is slightly tuned up, and guarantees outlet pressure in the starting pressure of water pump
Within the scope of power.It checks whether corresponding ball valve is opened, if water outlet pressure is bigger than normal, considers the starting pressure limit of water pump
It turns down.
Further technical solution is that the cabinet is externally provided with air hose external tapping, and the air hose external tapping passes through outer link
Plate is fixed on the cabinet, and the air hose external tapping is connected with the wind pipe component.
Further technical solution is that the air hose external tapping is connected with nozzle assembly by pipeline.
Further technical solution is that the orbit coupling water flusher is equipped with the second temperature for detecting environment temperature
Sensor is spent, the second temperature sensor is connected with the controller in a signal way..In this way, when environment temperature is lower than scheduled temperature
When, controller controls heater work, can effectively save energy consumption.
Further technical solution is that the blower and heating component pass through top pressing board respectively and be fixed in the cabinet,
The top pressing board is fixed on the cabinet.In this way, top pressing board prevents it from indulging in cabinet for limiting blower and heating component
To movement, guarantee the stability of the utility model.
Further technical solution is that the cabinet is equipped with positioning pillars and locating clamp plate, the positioning pillars and positioning
Snap-gauge is flexibly connected, and the blower is fixed in the cabinet by the positioning pillars and locating clamp plate.In this way, passing through positioning branch
The coordinative role of column and locating clamp plate fixes blower, prevents its transverse shifting in cabinet.
Further technical solution is that the wind pipe component is fixed by air hose fixed plate, the air hose fixed plate and institute
It states cabinet to be fixedly connected, the air hose fixed plate is equipped with jack hole, and the wind pipe component, which is worn, connects the jack hole, the air hose group
Part and the jack hole interference or clearance fit.In this way, connection is reliable.
Further technical solution is that the cabinet is equipped with mounting fixing parts, and the mounting fixing parts are equipped with mounting hole.Peace
Fill cleaning of the setting of fixing piece for being mounted on the utility model before rail-defect detector car bottom is used for rail examination.
Detailed description of the invention
The attached drawing for constituting a part of the utility model is used to provide a further understanding of the present invention, this is practical new
The illustrative embodiments and their description of type are not constituteed improper limits to the present invention for explaining the utility model.
Fig. 1 is the structural schematic diagram of orbit coupling water flusher involved in a kind of embodiment of the utility model;
Fig. 2 is the front schematic view of orbit coupling water flusher involved in a kind of embodiment of the utility model;
Fig. 3 is diagrammatic cross-section of the orbit coupling water flusher involved in Fig. 2 along the face B-B.
In figure:
1 cabinet, 2 blower, 3 heating component, 4 wind pipe component
5 coupling outer 8 top pressing boards of chain connecting plate of 6 air hose external tapping of water inlet 7
9 positioning pillars, 10 locating clamp plate, 11 air hose fixed plate, 12 mounting fixing parts
13 mounting holes
Specific embodiment
The utility model is described in detail with reference to the accompanying drawing, the description of this part be only it is exemplary and explanatory,
There should not be any restriction effect to the protection scope of the utility model.In addition, those skilled in the art's retouching according to this document
It states, the corresponding combination can be carried out to the feature in embodiment in this document and in different embodiments.
The utility model embodiment is as follows, referring to Fig.1~3, a kind of orbit coupling water flusher, including cabinet 1, it is described
It is equipped with blowing heating mechanism in cabinet 1, the blowing heating mechanism includes blower 2, heating component 3 and wind pipe component 4, described to add
Hot component 3 includes at least heating pipe and the heater that is arranged in heating pipe, the both ends of the heating pipe respectively with
The air outlet of the blower 2 is connected with wind pipe component 4, and the side wall of the wind pipe component 4 is equipped with coupling water inlet 5, described to add
Hot device is equipped with control switch, is equipped with the first temperature sensor in the heating pipe, the orbit coupling water flusher is equipped with
Controller, the control switch, the first temperature sensor are connected with the controller in a signal way..
The utility model for will couple water be sprayed at it is tapered on Rail Surface, it is ensured that visit wheel coupling effect it is good, have
In body application process, the coupled water inlet 5 of coupling water enters in wind pipe component 4, and the hot wind after the heated heating of component 3 is on the one hand
It can be used as carrier and taken out of water is coupled, on the one hand heated for that will couple water, avoid coupling water under low temperature condition at a high speed and tie
Ice phenomenon and lose coupling effect, in addition do not provide coupling water in the case where blower 2 provide wind regime can be done directly on rail
Road cleans it, cleans the impurity on track, improves the coupling effect of coupling water, the coupling water in nozzle pipeline is not by outer
Boundary's environment influences;First temperature sensor is used to detect the temperature of wind in heating pipe, and the temperature signal that will test passes to
Received temperature signal is compared by controller, controller with the temperature value prestored, and is opened according to comparison result control control
The folding of pass and then the start and stop for controlling heater have the function that control source temperature, have temperature overheating automatic protection functions,
It effectively solves to heat non-uniform technical problem while protecting air hose.
It is preferred that controllable wind regime heating tail end temperature is to 60 DEG C, energy saving.It is preferred that can be according to real work in cabinet 1
Multiple groups blowing heating mechanism is arranged in situation.
On the basis of the above embodiments, in another embodiment of the utility model, the orbit coupling water flusher is set
There is attention device, the blowing heating mechanism is equipped with for detecting the differential pressure pickup in blower duct, the differential pressure pickup, police
Show that device is electrically connected with the controller.In this way, judge whether blower 2 works normally by pressure difference in detection blower duct, it can
It effectively prevent blower 2 exception occur, heating tube work occurs in compartment control room when can not monitor the practical operation situation of blower 2
Lead to the damage phenomenon of instrument and meter.
On the basis of the above embodiments, in another embodiment of the utility model, the orbit coupling water flusher packet
Coupling water tank is included, the coupling water tank is connected by connecting tube with the coupling water inlet 5.It couples water tank and is equipped with water pump, it is described
Water pump is pumped into water is coupled in the wind pipe component 4.Connecting tube sets pressure regulator valve, adjusts pressure regulator valve, outlet pressure is slightly tuned up,
Guarantee outlet pressure in the starting pressure limit of water pump.Check whether corresponding ball valve is opened, if water outlet pressure is inclined
Greatly, consider to turn down the starting pressure limit of water pump.
On the basis of the above embodiments, in another embodiment of the utility model, such as Fig. 1~3, the cabinet 1 is externally provided with
Air hose external tapping 6, the air hose external tapping 6 are fixed on the cabinet 1 by outer chain connecting plate 7, the air hose external tapping 6 and institute
Wind pipe component 4 is stated to be connected.
On the basis of the above embodiments, in another embodiment of the utility model, the air hose external tapping 6 is connected by pipeline
It is connected to nozzle assembly.
On the basis of the above embodiments, in another embodiment of the utility model, the orbit coupling water flusher is set
There is the second temperature sensor for detecting environment temperature, the second temperature sensor is connected with the controller in a signal way..Such as
This, when environment temperature is lower than scheduled temperature, controller controls heater work, can effectively save energy consumption.
On the basis of the above embodiments, in another embodiment of the utility model, such as Fig. 1 and Fig. 2, the blower 2 and plus
Hot component 3 is fixed in the cabinet 1 by top pressing board 8 respectively, and the top pressing board 8 is fixed on the cabinet 1.In this way, top
Pressing plate 8 prevents it from vertically moving in cabinet 1, guarantees the stability of the utility model for limiting blower 2 and heating component 3.
On the basis of the above embodiments, in another embodiment of the utility model, such as Fig. 3, the cabinet 1 is equipped with positioning branch
Column 9 and locating clamp plate 10, the positioning pillars 9 and locating clamp plate 10 are flexibly connected, and the positioning pillars 9 and locating clamp plate 10 will
The blower 2 is fixed in the cabinet 1.In this way, blower 2 is consolidated by the coordinative role of positioning pillars 9 and locating clamp plate 10
It is fixed, prevent its transverse shifting in cabinet 1.
On the basis of the above embodiments, in another embodiment of the utility model, such as Fig. 1, the wind pipe component 4 passes through wind
Pipe fixed plate 11 is fixed, and the air hose fixed plate 11 is fixedly connected with the cabinet 1, and the air hose fixed plate 11 is equipped with to wear and connect
Hole, the wind pipe component 4, which is worn, connects the jack hole, the wind pipe component 4 and the jack hole interference or clearance fit.In this way,
Connection is reliable.
On the basis of the above embodiments, in another embodiment of the utility model, such as Fig. 1~3, the cabinet 1 is equipped with peace
Fixing piece 12 is filled, the mounting fixing parts 12 are equipped with mounting hole 13.The setting of mounting fixing parts 12 is for pacifying the utility model
Mounted in rail-defect detector car bottom for the cleaning before rail examination.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without departing from the principle of this utility model, several improvements and modifications can also be made, these improve and
Retouching also should be regarded as the protection scope of the utility model.
Claims (10)
1. a kind of orbit coupling water flusher, including cabinet, which is characterized in that blowing heating mechanism is equipped in the cabinet,
The blowing heating mechanism includes blower, heating component and wind pipe component, the heating component include at least heating pipe and
Heater in heating pipe is set, the both ends of the heating pipe respectively with the air outlet of the blower and wind pipe component phase
Connection, the side wall of the wind pipe component are equipped with coupling water inlet, and the heater is equipped with control switch, sets in the heating pipe
There is the first temperature sensor, the orbit coupling water flusher is equipped with controller, the control switch, the first temperature sensor
It is connected with the controller in a signal way..
2. orbit coupling water flusher according to claim 1, which is characterized in that the orbit coupling water flusher
Equipped with attention device, the blowing heating mechanism is equipped with for detecting the differential pressure pickup in blower duct, the differential pressure pickup,
Attention device is electrically connected with the controller.
3. orbit coupling water flusher according to claim 1, which is characterized in that the orbit coupling water flusher
Including coupling water tank, the coupling water tank is connected by connecting tube with the coupling water inlet.
4. orbit coupling water flusher according to any one of claims 1 to 3, which is characterized in that outside the cabinet
Equipped with air hose external tapping, the air hose external tapping is fixed on the cabinet by outer chain connecting plate, the air hose external tapping and institute
Wind pipe component is stated to be connected.
5. orbit coupling water flusher according to claim 4, which is characterized in that the air hose external tapping passes through pipeline
It is connected with nozzle assembly.
6. orbit coupling water flusher according to claim 4, which is characterized in that the orbit coupling water flusher
Equipped with the second temperature sensor for detecting environment temperature, the second temperature sensor is connected with the controller in a signal way..
7. orbit coupling water flusher according to claim 4, which is characterized in that the blower and heating component difference
It is fixed in the cabinet by top pressing board, the top pressing board is fixed on the cabinet.
8. orbit coupling water flusher according to claim 7, which is characterized in that the cabinet be equipped with positioning pillars and
Locating clamp plate, the positioning pillars and locating clamp plate are flexibly connected, and the positioning pillars and locating clamp plate fix the blower
In the cabinet.
9. orbit coupling water flusher according to claim 7, which is characterized in that the wind pipe component is solid by air hose
Fixed board is fixed, and the air hose fixed plate is fixedly connected with the cabinet, and the air hose fixed plate is equipped with jack hole, the air hose group
Part, which is worn, connects the jack hole, the wind pipe component and the jack hole interference or clearance fit.
10. orbit coupling water flusher according to claim 9, which is characterized in that the cabinet is equipped with installation and fixes
Part, the mounting fixing parts are equipped with mounting hole.
Priority Applications (1)
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CN201821233613.XU CN208869989U (en) | 2018-08-01 | 2018-08-01 | A kind of orbit coupling water flusher |
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CN201821233613.XU CN208869989U (en) | 2018-08-01 | 2018-08-01 | A kind of orbit coupling water flusher |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113203799A (en) * | 2021-04-26 | 2021-08-03 | 神华新朔铁路有限责任公司 | Anti-freezing system of steel rail flaw detection vehicle and steel rail flaw detection vehicle |
-
2018
- 2018-08-01 CN CN201821233613.XU patent/CN208869989U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113203799A (en) * | 2021-04-26 | 2021-08-03 | 神华新朔铁路有限责任公司 | Anti-freezing system of steel rail flaw detection vehicle and steel rail flaw detection vehicle |
CN113203799B (en) * | 2021-04-26 | 2024-02-27 | 神华新朔铁路有限责任公司 | Anti-freezing system for rail flaw detection vehicle and rail flaw detection vehicle |
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