CN208861762U - A kind of cast type water cooling high frequency transformer shell mechanism - Google Patents

A kind of cast type water cooling high frequency transformer shell mechanism Download PDF

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Publication number
CN208861762U
CN208861762U CN201821558623.0U CN201821558623U CN208861762U CN 208861762 U CN208861762 U CN 208861762U CN 201821558623 U CN201821558623 U CN 201821558623U CN 208861762 U CN208861762 U CN 208861762U
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China
Prior art keywords
shell
water channel
semicolumn
lower casing
high frequency
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CN201821558623.0U
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Chinese (zh)
Inventor
刘柱龙
丁小松
陈建全
张兴旺
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Guangzhou Kinte Industrial Co Ltd
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Guangzhou Kinte Industrial Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/06Permanent moulds for shaped castings
    • B22C9/068Semi-permanent moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • B22C9/24Moulds for peculiarly-shaped castings for hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/06Vacuum casting, i.e. making use of vacuum to fill the mould
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/02Casings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/02Casings
    • H01F27/025Constructional details relating to cooling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

A kind of cast type water cooling high frequency transformer shell mechanism, shell include including upper shell and lower casing;It is equipped with semicolumn in the middle part of the upper shell, lower casing, perforative semicircle is equipped with by the rectangular surfaces of semicolumn;The axial face of the semicolumn is equipped with cylindrical hole;The inner cavity of annular is externally provided in the semicolumn and semicircle orifice of shell;Inner cavity edge on be equipped with groove;Water channel is equipped in the inside of shell.Water channel corner built in transformer case is that circular arc is excessive, can effectively reduce resistance of motion when water flowing, increases cooling efficiency.

Description

A kind of cast type water cooling high frequency transformer shell mechanism
Technical field
The utility model relates to a kind of high frequency transformer more particularly to a kind of cast type water cooling high frequency transformer shell knots Structure.
Background technique
High frequency transformer is the Primary Component of the high-frequency apparatus such as high frequency switch power, the cooling side of current high frequency transformer Formula be broadly divided into it is air-cooled, two kinds of water cooling;And water-cooling pattern is divided into direct water-cooling and indirect water-cooling.
For high frequency transformer due to small in size, radiating surface is small, and the heat dissipation problem of transformer seriously limits the output of transformer Power, the high frequency transformer low especially for secondary voltage, electric current is big, secondary side calorific value is big, and heat dissipation problem is even more that high frequency becomes The difficult point of transformer design.In order to reach best radiating efficiency, further increase transformer output power, direct water-cooling mode becomes The type of cooling of primary selection.
Machine cut processing is substantially carried out using big aluminium block using the high frequency transformer of direct water-cooling mode at present, is adopted Cooling water channel is processed with the mode of depth drill, due to the technical issues of being machined, water channel substantially uses and is mutually perpendicular to phase The mode connect, therefore water cooling high frequency transformer aluminum hull internal water channel just has several quarter bend positions, so that water resistance greatly increases, water Resistance, which increases, causes flow velocity to decline, and cooling efficiency is greatly reduced.And in such a way that big aluminium block is machined, finished weight Probably not as good as the half weight of blank material, such processing method is there are material cost height, and long processing time, processing charges are high Disadvantage.
Utility model content
The purpose of the utility model is to provide a kind of cast type water cooling high frequency transformer shell mechanism, the structures of this transformer Built-in water passage, water channel setting is more reasonable, and cooling efficiency is high.
In order to solve the above-mentioned technical problem, the technical scheme adopted by the utility model is
A kind of cast type water cooling high frequency transformer shell mechanism, including upper shell and lower casing;The upper shell, lower casing Middle part be equipped with semicolumn, by the rectangular surfaces of semicolumn be equipped with perforative semicircle orifice, the semicircle orifice sectional area be greater than etc. In the sectional area of semicolumn;The axial face of the semicolumn is equipped with cylindrical hole;
The inner cavity of annular is externally provided in upper shell, the semicolumn of lower casing and semicircle orifice;At the edge of the inner cavity of upper shell It is equipped with a upper groove;A lower groove is equipped on the edge of the inner cavity of lower casing;Upper groove and lower groove are opposite;Upper outer Shell, lower casing periphery be equipped with through-hole;
The inside of upper shell, lower casing be equipped with water channel, water channel upper shell, lower casing outer surface on water hole connect Logical, inside of the water channel through semi-cylindrical, the bending part of water channel is circular arc, and the radius of circular arc is more than or equal to the straight of water channel Diameter;
Preferably, equipped with convex block, convex block is equipped with through-hole for the periphery of upper shell, lower casing.
Compared with prior art, the utility model has the following beneficial effects:
1) since what current transformer case used directly cuts technique, so that built-in water channel corner is right angle, The water channel of arc transition can not be formed, and the application is since the improvement of production technology is so that built-in water channel corner is circular arc Excessively, it can effectively reduce resistance of motion when water flowing, increase cooling efficiency.
It 2) is one-pass molding after embedding molding sand when making transformer case with the method, it can be according to the water quality of use environment not With different molding sand and/or enclosure material is chosen, the post-processing surface processing capacity that the device of such method production needs is few.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model cast type water cooling high frequency transformer shell mechanism;
Fig. 2 is the sectional view of the utility model cast type water cooling high frequency transformer shell mechanism;
Fig. 3 is one of water channel form schematic diagram of the utility model cast type water cooling high frequency transformer shell mechanism;
Fig. 4 is another water channel form schematic diagram of the utility model cast type water cooling high frequency transformer shell mechanism.
In figure: the upper shell of 1-;2- lower casing;3- convex block;4- through-hole;The inner cavity 5-;6- semicolumn;7- cylindrical hole;8- half Circular hole;9- water channel;101- upper groove;The upper bottom edge 102-;The bottom 202-;301- magnetic core;302- coil;303- tap line ear.
Specific embodiment
The utility model is described in further detail in the following with reference to the drawings and specific embodiments, so that those skilled in the art can To better understand the utility model and can be practiced, but illustrated embodiment is not as the restriction to the utility model.
As shown in Figures 1 to 4, the utility model can be divided into 2 two parts of shell 1 and lower casing;This two parts is in addition to recessed Remaining place of slot part is mirror-image arrangement.
For the above shell 1, middle part is equipped with semicolumn 6, and perforative semicircle orifice 8 is equipped with by the rectangular surfaces of semicolumn 6, The sectional area of semicircle orifice 8 is equal to or slightly greater than the sectional area of semicolumn 6;The axial face of semicolumn 6 is equipped with cylindrical hole 7.
The inside of upper shell 1 hollows out, and is the inner cavity 5 of annular in the periphery of semicolumn 6 and semicircle orifice 8.
It is equipped with water channel 9 in the inside of upper shell 1, the water in-out port of water channel 9 is located on the surface of upper shell;Water channel 9 it is curved Folding part is arc transition, and the radius of circular arc is more than or equal to the diameter of water channel 9.The shape of its water channel 9 can be according to the cold of transformer But efficiency requirements and change, illustrate the shape of two kinds of water channels 9 in figs. 3 and 4;In addition to shown in Fig. 3,4, water channel 9 is in shell Its semicolumn 6 can be passed through when in inside, further increase its cooling efficiency.
It is set on upper shell 1 there are two convex block 3, in the lower section of convex block 3 and upper shell 1, is equipped with through-hole 4 everywhere altogether, leads to Mountable screw or use other modes that shell 1 and lower casing 2 are fitted together in hole 4.
Upper groove 101 is equipped on the edge of the inner cavity 5 of upper shell 1;It is opposite with upper shell 1 in the inner cavity of lower casing 25 Side is equipped with lower groove 201.Other than upper groove 101 and lower groove 201, upper shell 1 and lower casing 2 are mirror-image arrangement, because This no longer elaborates the construction of lower casing 2, and the construction of lower casing 2 can refer to shell 1.
Assembling when the utility model at work on the inner cavity 5 of upper shell 1 and lower casing 2 as shown in Fig. 2, be equipped with Primary coil winding, primary coil winding are made of magnetic core 301 and coil 302, and are drawn at upper groove 101 and lower groove 201 Out outside tap line ear 303 to shell;Then upper shell 1 and the installation of 2 make-up of lower casing;Screw is installed on through-hole 4 and in inner cavity 5 In middle filling thermal coefficient it is higher and insulation epoxy resin or silica gel material;The good transformer of encapsulating is placed in vacuum tank and is arranged It is stood after cavity bubble out and solidifies and constitute a complete water cooling high frequency transformer.
Two semicolumns 6 are the two sides pair side of water cooling high frequency transformer, 102 He of upper bottom edge of upper shell 1 and lower casing 2 Bottom 202 is as the secondary side centre cap for constituting water cooling high frequency transformer.
The modes such as sand casting, gravitational casting, compression casting or negative pressure casting can be used to make for the utility model.
Compression casting is similar with negative pressure casting, therefore illustrates its forging type by taking compression casting as an example:
1) shell core mold designs: after determining die joint, according to required shell sizes, designed enclosures core mold Upper die and lower die (or preceding mould, rear mold).It is through-hole or buried via hole (including through-hole 4, cylindrical hole 7 etc.) on completed transformer shell Structure process shell core mold on corresponding position when be fabricated to pulled core structure.According to die casting aluminium performance, sets and pull out Mould gradient, in order to ensure product is easy a point mould, pattern draft need to be greater than 1 degree.Core mold is provided with water channel molding sand fixed bit and sets, For locking water channel molding sand.
2) water channel molding sand designs: being required according to transformer Cooling efficiency etc., determines water channel shape.Water channel molding sand is using gold Belong to pipe and wrap up high temperature resistant molding sand, metal tube is aluminium, and high temperature resistant molding sand is quartz sand.
3) it processes shell core mold: according to designed shell core mold drawing, processing high frequency transformer shell Core mold.Shell core mold material uses high strength steel mould steel, and is beaten by CNC numerical control processing, core mold inner cavity The processes such as grinding and polishing light process required mold.After mold preliminary working, then Jin Hang temper fire cure process, die hardness is improved, is increased Add die life.
4) it processes water channel molding sand: aluminum metal pipe being bent to required shape, quartz sand is filled to aluminum metal pipe, then Metal tube both ends are sealed.
5) the transformer case core mold made is placed on 400 tons of die casting equipments.It is sprayed into the die cavity of mold (lubricant can help the temperature for controlling mold and facilitate casting demoulding, the water based lubrication that usable water is mixed oil upper lubricant Agent).Metal type water course sand is placed on the water channel molding sand fixed bit on mold, is closed mo(u)ld top half core mold.The gold that needs are cast Belong to fusing, if the metal of casting is aluminium alloy, cast temperature is maintained at 680-700 DEG C, 190-210 DEG C of cavity temperature, uses Molten metal is injected into mold by high pressure, injection ratio pressure about 35-45MPa, by aluminum alloy melt under the conditions of dwell time 5-10 second It is cast into molding.If the metal of casting is kirsite, cast temperature is maintained at 415-430 DEG C, cavity temperature 120-140 DEG C, molten metal is injected into mold with high pressure, injection ratio pressure about 15-30MPa closes aluminium under the conditions of dwell time 5-10 second Gold is hydraulic to cast molding.If the metal of casting is copper alloy, cast temperature is maintained at 1100-1200 DEG C, cavity temperature 300-450 DEG C, molten metal is injected into mold with high pressure, injection ratio pressure about 10-25MPa, dwell time 8-15 second condition It is lower that aluminum alloy melt is cast into molding.
6) the transformer case after casting, one end of metal tube water channel molding sand is opened in polishing, internal molding sand is poured out, so The post-processing of deflashing, burr and sanding and polishing is carried out afterwards.Then using CNC machine to cast product end face (especially Conductive mounting face) carry out the processing such as fine milling, drilling, tapping, deburring.
In compression casting, metal tube can also use copper or stainless steel in addition to aluminum, and high temperature resistant molding sand can be with Use refractory ceramics ball, shot;It will be designed according to the fusing point of different metal using different metal tubes and different pour temperature Degree, injection ratio pressure and dwell time.
Compression casting is similar with negative pressure casting, and difference is in step 5 using exhaust tube and vacuum pump and Casting Equipment It is connected, and adjusts the parameter of vacuum pump according to required subnormal ambient.
It is similar with gravitational casting from broadly sand casting, but said from narrow justice, gravitational casting refers to metal casting It makes, compared with compression casting, difference is casting mode, and gravitational casting is cast under natural gravity state.Below with gravity Illustrate its forging type for casting:
1) shell core mold designs: after determining die joint, according to required shell sizes, designed enclosures core mold Upper die and lower die (or preceding mould, rear mold).It is through-hole or buried via hole (including through-hole 4, cylindrical hole 7 etc.) on completed transformer shell Structure process shell core mold on corresponding position when be fabricated to pulled core structure.It is solid that core mold is provided with water channel molding sand Positioning is set, for locking water channel molding sand.
2) water channel molding sand designs: being required according to transformer Cooling efficiency etc., determines water channel shape.Water channel molding sand is using gold Belong to pipe and wrap up high temperature resistant molding sand, metal tube is aluminium, and high temperature resistant molding sand is quartz sand.
3) it processes shell core mold: according to designed shell core mold drawing, processing high frequency transformer shell Core mold.Shell core mold material uses high strength steel mould steel, and is beaten by CNC numerical control processing, core mold inner cavity The processes such as grinding and polishing light process required mold.After mold preliminary working, then Jin Hang temper fire cure process, die hardness is improved, is increased Add die life.
4) it processes water channel molding sand: aluminum metal pipe being bent to required shape, quartz sand is filled to aluminum metal pipe, then Metal tube both ends are sealed.
5) the transformer case core mold made is placed on ground or casting platform.It is sprayed into the die cavity of mold (lubricant can help the temperature for controlling mold and facilitate casting demoulding, the water based lubrication that usable water is mixed oil upper lubricant Agent).Water channel molding sand is placed on the water channel molding sand fixed bit on mold, is closed mo(u)ld top half core mold.The metal that needs are cast melts Change, and molten metal liquid is cast in in-mold molding.
6) the transformer case after casting, one end containing water channel molding sand is opened in polishing, internal molding sand is poured out, then Carried out the post-processing of deflashing, burr and sanding and polishing.Then cast product end face (is especially led using CNC machine Electric mounting surface) carry out the processing such as fine milling, drilling, tapping, deburring.
Sand casting, compared with other castings, difference is being clay with used mold cavity, water channel molding sand etc. Damp sand, clay dry sand or chemicosolidifying sand.Illustrate its forging type by taking sand casting as an example below:
1) shell core mold designs: after determining die joint, according to required shell sizes, designed enclosures core mold Upper die and lower die (or preceding mould, rear mold).Core mold is provided with water channel molding sand fixed bit and sets, for locking water channel molding sand.
2) water channel molding sand designs: being required according to transformer Cooling efficiency etc., determines water channel shape.Water channel molding sand is using viscous Native damp sand.
3) it processes can type core sand mould: according to designed shell core mold drawing, producing sand mold mould.
4) the transformer case core mold made is placed on gravity casting equipment.It is sprayed into the die cavity of mold Lubricant (lubricant can help the temperature for controlling mold and facilitate casting demoulding).Water water channel molding sand being placed on mold Road molding sand fixed bit is closed mo(u)ld top half core mold.The metal molten that needs are cast, and it is cast in molding in gravity casting equipment.
4) it processes water channel molding sand: using clay damp sand, clay dry sand or chemicosolidifying sand etc., making water channel molding sand, and make It is hardened.
5) the transformer case sand mould made is placed on ground or platform.Profit is sprayed into the die cavity of sand mould Lubrication prescription (lubricant can help the temperature for controlling mold and facilitate casting demoulding).Water water channel molding sand being placed on sand mould Road molding sand fixed bit, sand mould in closure.The metal molten that needs are cast, and by molten metal liquid pour in sand mould at Type.
6) the transformer case after casting, one end containing water channel molding sand is opened in polishing, internal molding sand is poured out, then Carried out the post-processing of deflashing, burr and sanding and polishing.Then cast product end face (is especially led using CNC machine Electric mounting surface) carry out the processing such as fine milling, drilling, tapping, deburring.
If cast product internal water channel is easy to generate sand washing, burning into sand, stomata using product made of sand casting mode The defects of.The cast product metal structure consistency as made of sand casting or gravitational casting is low compared with compression casting, mechanical strong Spend lower, corrosion resisting property is relatively low.When casting is aluminium alloy, cast product is not suitable for using under the poor environment of water quality.It wants Cast product corrosion resistance is improved, copper or the better material of other corrosion resistances can be used in castings material, but manufacturing cost can be mentioned substantially It is high.Product cast product made of both casting methods is only applicable to the good environment of water quality, is such as used for ultrapure water and does not have Under the premise of other corrosion tune are lower.
Using product made of compression casting or negative pressure casting mode, after the completion of casting, molding sand can be poured out successfully, water channel Interior smooth occurs without the bad problem such as burning into sand, stomata, but also can be adjusted gold according to the aquatic environment of actual use Belong to tubing matter.When the quality of cooling water used is poor, corrosion resisting property preferably copper or stainless steel tube is can be selected in type water course sand metal tube. And lower-cost aluminium alloy still can be used in castings material, keeps having taken into account service performance again while lower cost.Pressure casting It makes or the cast product metal structure of negative pressure casting is comparatively dense, mechanical strength is higher, and surface quality is more preferable.Unessential surface Without being processed, the workload of secondary operation can be reduced.
The above embodiments of the present invention is not the restriction to scope of protection of the utility model, the reality of the utility model It is without being limited thereto to apply mode, all this kind above content according to the present utility model, according to the ordinary technical knowledge of this field and used With means, under the premise of not departing from the utility model above-mentioned basic fundamental thought, the utility model above structure is made its The modification, replacement or change of its diversified forms, shall fall within the scope of the present invention.

Claims (3)

1. a kind of cast type water cooling high frequency transformer shell mechanism, it is characterised in that: including upper shell and lower casing;It is described outer It is equipped with semicolumn in the middle part of shell, lower casing, perforative semicircle orifice, the semicircle orifice section are equipped with by the rectangular surfaces of semicolumn Product is more than or equal to the sectional area of semicolumn;The axial face of the semicolumn is equipped with cylindrical hole;
The inner cavity of annular is externally provided in upper shell, the semicolumn of lower casing and semicircle orifice;It is set on the edge of the inner cavity of upper shell There is a upper groove;A lower groove is equipped on the edge of the inner cavity of lower casing;Upper groove and lower groove are opposite;Upper shell, under The periphery of shell is equipped with through-hole;
Be equipped with water channel in the inside of upper shell, lower casing, water channel upper shell, lower casing outer surface on be connected to water hole, institute Inside of the water channel through semi-cylindrical is stated, the bending part of water channel is circular arc, and the radius of circular arc is more than or equal to the diameter of water channel.
2. cast type water cooling high frequency transformer shell mechanism according to claim 1, it is characterised in that: the upper shell, The periphery of lower casing is equipped with convex block, and convex block is equipped with through-hole.
3. cast type water cooling high frequency transformer shell mechanism according to claim 1 or 2, it is characterised in that: described interior Coil and magnetic core are housed, and the tap line ear of coil is led to except shell from upper groove and lower groove in chamber.
CN201821558623.0U 2017-11-16 2018-09-25 A kind of cast type water cooling high frequency transformer shell mechanism Active CN208861762U (en)

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Publication number Priority date Publication date Assignee Title
CN109243794A (en) * 2017-11-16 2019-01-18 广州擎天实业有限公司 A kind of cast type water cooling high frequency transformer shell mechanism and its manufacturing method

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