CN208858587U - Mute brushless water pump - Google Patents

Mute brushless water pump Download PDF

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Publication number
CN208858587U
CN208858587U CN201821444023.1U CN201821444023U CN208858587U CN 208858587 U CN208858587 U CN 208858587U CN 201821444023 U CN201821444023 U CN 201821444023U CN 208858587 U CN208858587 U CN 208858587U
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CN
China
Prior art keywords
rotor
accommodation groove
pump chamber
shell
end cap
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Active
Application number
CN201821444023.1U
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Chinese (zh)
Inventor
赵海杰
赵彬宇
龙小杰
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Zhejiang Dawei Electronic Co Ltd
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Zhejiang Dawei Electronic Co Ltd
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Priority to CN201821444023.1U priority Critical patent/CN208858587U/en
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Publication of CN208858587U publication Critical patent/CN208858587U/en
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Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of mute brushless water pumps, it include shell, stator, rotor and end cap, the stator setting is in the housing, pump chamber is formed between end cap and shell, rotor is rotatably arranged in pump chamber, the water inlet pipe and outlet pipe being connected to pump chamber are provided on end cap, rotor includes the rotor case being molded by Ferrite Material and is fixed on the ceramic shaft in rotor case axle center by being molded, rotor case makes it have magnetism by magnetizing, rotor one end is integrally formed with impeller, the accommodation groove with pump chamber connection is provided on shell, the other end of rotor is plugged in accommodation groove, ceramic shaft both ends are respectively sleeved on the first axle sleeve and the second axle sleeve, first axle is set in accommodation groove, second axis is set on end cap.The utility model provides a kind of simple structure and convenient processing, slow-roll stabilization, noise and wears small, the mute brushless water pump that the service life is longer.

Description

Mute brushless water pump
Technical field
The utility model relates to a kind of mute brushless water pumps.
Background technique
Brushless water pump is common in field of household appliances, such as water dispenser, dish-washing machine, coffee machine and water heater, include shell, Stator, rotor and end cap, the stator setting in the housing, are formed with pump chamber, the pump chamber between the end cap and shell In be fixedly installed shaft, the rotor rotation is socketed in shaft, impeller has been wholely set on the rotor, on the end cap Be extended have with pump chamber perforation water inlet pipe and outlet pipe, rotor from can with stator with driving permanent magnet and packet The rotor case composition on the outside of permanent magnet is wrapped up in, the permanent magnet is cylinder-shaped and has circular hole, and the rotor case, which has, to be worn Axis hole at center of circular hole, the rotor case are usually formed by Shooting Technique, and the injection moulding process is general are as follows: passes through first Penetrating fixing piece in permanent magnet circular hole is plugged and fixed it, and by shell on the outside of injection molding formation on the outside of permanent magnet, later It is fixed by outside shell of the grafting to rotor, then the mold of corresponding shaft size is plugged at the axle center of circular hole, And be molded between mold and circular-hole internal-wall and form interior side body, so that interior side body and outer shell body be made to be capable of forming to forever Shell that magnet is packaged simultaneously makes shell have the axis hole for shaft socket rotation.
But due in injection step twice in order to make that grafting can be stablized between each component, the component being mutually inserted Between there are certain gap, each injection step can all make between component position generate certain deviation, and then lead to final finished There is the case where relatively large deviation in the axle center of rotor, and there is the gap for its rotation between rotor and shaft, when rotor rotates Inevitably generate shake and abrasion.Cause the structure of brushless water pump to become complicated, be unfavorable for producing and processing, when operation is easy to produce Shake and noise, long-time service be easy to cause parts wear to damage, and service life is shorter.
Utility model content
In view of the deficiencies of the prior art, the utility model provides a kind of simple structure and convenient processing, slow-roll stabilization, makes an uproar Sound and small, the mute brushless water pump that the service life is longer of abrasion.
To achieve the above object, the utility model provides a kind of mute brushless water pump, includes shell, stator, rotor And end cap, the stator setting in the housing, are formed with pump chamber, the rotor is rotatably arranged between the end cap and shell The water inlet pipe and outlet pipe being connected to pump chamber are provided in pump chamber, on end cap, the rotor includes to be molded by Ferrite Material Made of rotor case and be fixed on ceramic shaft at rotor case axle center by being molded, the rotor case is made by magnetizing It has magnetism, and rotor one end is arranged in pump chamber integrally formed with impeller, the impeller, is provided on the shell and joins with pump chamber The other end of logical accommodation groove, the rotor is plugged in accommodation groove, the ceramic shaft both ends be respectively sleeved on the first axle sleeve with Second axle sleeve, the first axle are set in accommodation groove, and second axis is set on end cap.
By adopting the above technical scheme the advantages of, is: due to the mute brushless water pump of the utility model its rotor case of rotor by Ferrite Material one-time injection molding, and magnetism is made it have by magnetizing, and simultaneously by ceramic shaft in injection moulding process It is fixed at the axle center of rotor case, more simple compared with structure for the rotor of the brushless water pump of the prior art, components are less.By In the number for reducing injection molding in process, keep rotor axis position more accurate, it is not easy to eccentric feelings occur Condition, and since ceramic shaft injection molding is fixed at the axle center of rotor case, thus rotor case and ceramic shaft can rotate synchronously, two There is no rotation gap between person, the first axle sleeve and the second axle sleeve being socketed by ceramic shaft both ends reduce ceramic shaft and end Abrasion between lid and shell, to make to rotate more stable and extend service life.Mute nothing using the above structure Brush water pump, simple structure and convenient processing, slow-roll stabilization, noise and abrasion are small, and the service life is longer.
The utility model can be further arranged to: the groove that insertion installation is covered for first axle is provided in the accommodation groove, It is provided with conflict block at the axle center of the water inlet pipe, is circumferentially evenly equipped between the internal perisporium and conflict block of the water inlet pipe several convex Muscle, the conflict block are cone towards one end of water inlet pipe Way in, and several convex ribs are towards water inlet pipe axis direction One end and the conflict block other end between formed for the second axle sleeve insertion installation locating slot.
By being further arranged, conflict block stabilization can be supported and fixed at the axle center of water inlet pipe by several convex ribs, It is formed by locating slot towards between one end and the conflict block other end of water inlet pipe axis direction by several convex ribs, for second Axle sleeve insertion installation, so that the axle center of rotor and the axle center of water inlet pipe be made to be consistent, improves the emptying effectiveness of brushless water pump, Convenient for the rotation connection of the ceramic shaft other end.Since conflict block is cone towards one end of water inlet pipe Way in, reduce The resistance of water flow, water flow can be flowed into pump chamber along the gap between several convex ribs, improve water effect.
The utility model can be further arranged to: the rotor other end is rotatably arranged in accommodation groove, and rotor and appearance It sets and is formed with rotation gap between slot inner wall, direction has extended to form ring to the rotor outer periphery wall around in accommodation groove opening Shape protrusion, annular protrusion block between water inlet pipe and the rotation gap.
By being further arranged, annular protrusion can play the role of blocking when water flow enters pump chamber along water inlet pipe straight, to the greatest extent It is likely to reduced in the rotation gap that water flow pours between rotor and accommodation groove inner wall, avoids rotor because the interference of water flow causes Unstable problem is rotated, thus more stable when rotating rotor.
The utility model can be further arranged to: it is supported between the impeller and the second axle sleeve and is equipped with the wooden nylon spacer, it is described The wooden nylon spacer is socketed in ceramic shaft.
By being further arranged, by between rotor and the second axle sleeve support set the wooden nylon spacer, can to avoid rotor with Abrasion between second axle sleeve, and the rotor other end can be supported and be located on the inner wall of accommodation groove, avoid rotor rotation process In axial shake, make more reasonable structure, rotate more stable.
The utility model can be further arranged to: the accommodating cavity is by shell towards the end face of end cap side towards the other side Direction is recessed to be formed, and the depressed section of the shell towards another side direction is formed with pillar, and the stator is socketed on pillar.
By being further arranged, since the depressed section of the shell towards another side direction is formed with pillar and stator socket On pillar, so that generated magnetic field forms the magnetic field for the part that rotor is located at accommodating cavity when mute brushless water pump operation Even package, so it is more stable when mute brushless water pump operation.
Detailed description of the invention
Fig. 1 is the explosive view of the utility model embodiment;
Fig. 2 is the sectional view of the utility model embodiment;
Fig. 3 is the perspective view of end cap in the utility model embodiment.
Specific embodiment
The embodiment of the mute brushless water pump of the utility model is as shown in Figs. 1-3: include shell 3, stator 4, rotor 2 and End cap 1 further includes having the sealing ring 8 being arranged in pump chamber 9 in the present embodiment, and the stator 4 is arranged in shell 3, the end Pump chamber 9 is formed between lid 3 and shell 1, the rotor 2 is rotatably arranged in pump chamber 9, is provided on end cap 3 and is connected to pump chamber 9 Water inlet pipe 101 and outlet pipe 102, the rotor 2 includes the rotor case 203 being molded by Ferrite Material and logical The ceramic shaft 204 that injection molding is fixed at 203 axle center of rotor case is crossed, the rotor case 203 makes it have magnetism by magnetizing, 2 one end of rotor is arranged in pump chamber 9, is provided on the shell 3 and pump chamber 9 integrally formed with impeller 201, the impeller 201 The other end of logical accommodation groove 10, the rotor 2 is plugged in accommodation groove 10, and 204 both ends of ceramic shaft are respectively sleeved on One axle sleeve 6 and the second axle sleeve 5, first axle sleeve 6 are arranged in accommodation groove 10, and second axle sleeve 5 is arranged on end cap 1. It is provided with the groove 1002 for the insertion installation of the first axle sleeve 6 in the accommodation groove 10, is provided at the axle center of the water inlet pipe 101 Conflict block 104 is circumferentially evenly equipped with several convex ribs 103, the conflict between the internal perisporium and conflict block 104 of the water inlet pipe 101 The one end in block 104 towards 101 direction of water inlet pipe is cone, and several convex ribs 103 are towards the one of 101 axis direction of water inlet pipe The locating slot 901 for 5 grafting of the second axle sleeve positioning is formed between end and 104 other end of conflict block.The rotor other end rotation Setting is formed with rotation gap 1001,2 periphery wall of rotor in accommodation groove 10, and between 10 inner wall of rotor 2 and accommodation groove In 10 opening of accommodation groove, direction has extended to form annular protrusion 202 around, annular protrusion 202 block in water inlet pipe 101 with Between the rotation gap 1001.It is supported between the impeller 201 and the second axle sleeve 5 and is equipped with the wooden nylon spacer 7, the wood nylon cushion Piece 7 is socketed in ceramic shaft 204.The accommodating cavity 10 is recessed by the end face of shell 3 towards 1 side of end cap towards another side direction It is formed, the depressed section of shell 3 towards another side direction is formed with pillar 301, and the stator 4 is socketed on pillar 301.
Above example, only one kind of the utility model preferably specific example, those skilled in the art are practical new at this The usual variations and alternatives carried out in type technical proposal scope are included in the protection scope of utility model.

Claims (5)

1. a kind of mute brushless water pump, includes shell, stator, rotor and end cap, the stator setting is in the housing, described Pump chamber is formed between end cap and shell, the rotor is rotatably arranged in pump chamber, be provided on end cap be connected to pump chamber into Water pipe and outlet pipe, it is characterised in that: the rotor includes the rotor case being molded by Ferrite Material and passes through Injection molding is fixed on the ceramic shaft at rotor case axle center, and the rotor case makes it have magnetism by magnetizing, rotor one end one Body formed to have impeller, which is arranged in pump chamber, and the accommodation groove with pump chamber connection is provided on the shell, the rotor The other end is plugged in accommodation groove, and the ceramic shaft both ends are respectively sleeved on the first axle sleeve and the second axle sleeve, first axle sleeve It is arranged in accommodation groove, second axis is set on end cap.
2. mute brushless water pump according to claim 1, it is characterised in that: be provided in the accommodation groove for the first axle sleeve It is inserted into the groove of installation, conflict block is provided at the axle center of the water inlet pipe, between the internal perisporium and conflict block of the water inlet pipe Several convex ribs are circumferentially evenly equipped with, the conflict block is conical, several convex ribs courts towards one end of water inlet pipe Way in To the locating slot formed between one end and the conflict block other end of water inlet pipe axis direction for the insertion installation of the second axle sleeve.
3. mute brushless water pump according to claim 1 or 2, it is characterised in that: the rotor other end is rotatably arranged on Be formed in accommodation groove, and between rotor and accommodation groove inner wall rotation gap, the rotor outer periphery wall in accommodation groove opening to Peripheral direction has extended to form annular protrusion, and annular protrusion blocks between water inlet pipe and the rotation gap.
4. mute brushless water pump according to claim 3, it is characterised in that: support and be equipped between the impeller and the second axle sleeve The wooden nylon spacer, the wood nylon spacer are socketed in ceramic shaft.
5. mute brushless water pump according to claim 4, it is characterised in that: the accommodating cavity is by shell towards end cap side End face towards another side direction concave shape at the depressed section of the shell towards another side direction is formed with pillar, described fixed Son is socketed on pillar.
CN201821444023.1U 2018-09-04 2018-09-04 Mute brushless water pump Active CN208858587U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821444023.1U CN208858587U (en) 2018-09-04 2018-09-04 Mute brushless water pump

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821444023.1U CN208858587U (en) 2018-09-04 2018-09-04 Mute brushless water pump

Publications (1)

Publication Number Publication Date
CN208858587U true CN208858587U (en) 2019-05-14

Family

ID=66416757

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821444023.1U Active CN208858587U (en) 2018-09-04 2018-09-04 Mute brushless water pump

Country Status (1)

Country Link
CN (1) CN208858587U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112762005A (en) * 2021-01-04 2021-05-07 利欧集团浙江泵业有限公司 Rotor assembly, manufacturing process of rotor assembly and shielding pump

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112762005A (en) * 2021-01-04 2021-05-07 利欧集团浙江泵业有限公司 Rotor assembly, manufacturing process of rotor assembly and shielding pump

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