CN208857336U - A kind of spring automatic production line and integrated manufacturing system (IMS) - Google Patents

A kind of spring automatic production line and integrated manufacturing system (IMS) Download PDF

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Publication number
CN208857336U
CN208857336U CN201821664577.2U CN201821664577U CN208857336U CN 208857336 U CN208857336 U CN 208857336U CN 201821664577 U CN201821664577 U CN 201821664577U CN 208857336 U CN208857336 U CN 208857336U
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CN
China
Prior art keywords
spring
quenching
output end
quenching bath
press machine
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Expired - Fee Related
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CN201821664577.2U
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Chinese (zh)
Inventor
刘伟
颜丹
朱福林
余鸿
王超
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China Railway Longchang Materials Co Ltd
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China Railway Longchang Materials Co Ltd
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Priority to CN201821664577.2U priority Critical patent/CN208857336U/en
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Expired - Fee Related legal-status Critical Current
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

The utility model provides a kind of spring automatic production line and integrated manufacturing system (IMS), belong to automated production field, including feeding material component, quenching unit, conveyer, it is tempered component and hopper, feeding material component includes feeder, robot, press machine and discharging structure, robot is located at the output end of feeder, robot is sent into press machine for that will be located at the spring of the output end of feeder, and the spring in press machine is sent into quenching unit, the output end of press machine is connected to the output end of quenching unit, discharging structure is used to for the spring in quenching unit being sent into conveyer;Tempering component is located at the output end of conveyer, and hopper is located at the output end of tempering component.Spring automatic production line equipment investment provided by the utility model and energy loss are low, equipment utilization rate with higher and production efficiency, to improve the production precision and efficiency of spring.

Description

A kind of spring automatic production line and integrated manufacturing system (IMS)
Technical field
The utility model relates to automated production fields, in particular to a kind of spring automatic production line and synthesis Production system.
Background technique
There are mainly two types of production methods for spring manufacturer now: manually production and automatic production;Most of producers Using manually producing, wherein there is individual producers to produce automatically using robot;The producer master produced automatically using robot Robot feeding is used, the hot material after heating device crawl is grabbed by hand, and be directly placed into mold, also has and pass through cylinder Push, hot material be pushed into mold, this design structure is simple, at low cost, but due to the centre-of gravity shift when spring imports, cause with Mold collides, and causes damaged products, so and after spring molding, it is also necessary to is heat-treated, the processes such as ball blast, packaging, institute It is not only inconvenient for operation to need constantly manually to replace to spring, and the machining accuracy of spring is low, wastes a large amount of It is artificial.
Utility model content
The purpose of this utility model is to provide a kind of spring automatic production lines, to improve the essence of existing spring production The problem of spending low, low efficiency.
The purpose of this utility model is to provide a kind of integrated manufacturing system (IMS)s to set, to improve the precision of existing spring production The problem of low, low efficiency.
The utility model is realized in this way:
Based on the first above-mentioned purpose, the utility model provides a kind of spring automatic production line, including feeding material component, Quenching unit, conveyer, tempering component and hopper,
The feeding material component includes feeder, robot, press machine and discharging structure, and the robot is located at the feeding The output end of machine, the robot are sent into the press machine for that will be located at the spring of the output end of the feeder, and will The spring in the press machine is sent into the quenching unit, and the output end of the press machine is defeated with the quenching unit Outlet connection,
The discharging structure is used to for the spring in the quenching unit being sent into the conveyer;The tempering group Part is located at the output end of the conveyer, and the hopper is located at the output end of the tempering component.
In an embodiment of the present embodiment: the quenching unit includes main quenching bath and secondary quenching bath, the pair Quenching bath is connected to the main quenching bath, and the pair quenching bath and the main quenching bath are formed and recycled, the output of the press machine End is connected to the secondary quenching bath, and the discharging structure is located between the secondary quenching bath and the conveyer.
In an embodiment of the present embodiment: the feeding material component further includes induction heater, the screening of the first temperature Device and second temperature screening plant, the induction heater and the first temperature screening plant are respectively arranged in the feeding Machine, the induction heater for heating to the spring on the feeder, use by the first temperature screening plant In the output end that the spring of temperature qualification is sent into the robot, the second temperature screening plant is located at the pressure Between machine and the secondary quenching bath, the second temperature screening plant is used to exclude the underproof spring of temperature.
In an embodiment of the present embodiment: the feeding material component further includes deflector chute, and the deflector chute is located at institute State between second temperature screening plant and the secondary quenching bath, the deflector chute is linear, the both ends of the deflector chute respectively with The second temperature screening plant is connected to the secondary quenching bath.
In an embodiment of the present embodiment: one end of the discharging structure is located in the secondary quenching bath, described Deflector chute protrudes into the secondary quenching bath far from one end of the second temperature screening plant, and the deflector chute goes out described in Expect the top of structure, the notch of the deflector chute is located in the operation area of the discharging structure.
In an embodiment of the present embodiment: the pair quenching bath is set as two, two secondary quenching baths point Not Wei Yu the main quenching bath two sides, the conveying direction of the conveyer sets along the connecting line direction of two secondary quenching baths It sets, the feeding material component is set as two groups, and two feeding material components are connect with two secondary quenching baths respectively, described in two Discharging structure is arranged along the conveying direction interval of the conveyer.
In an embodiment of the present embodiment: the quenching unit further includes quenching liquid centralized cycle cooling system, The quenching liquid centralized cycle cooling system includes negative pressure of vacuum drainage tank, drawing liquid pipeline, centrifugal pump, liquid-transport pipe-line and heat exchange Device, the negative pressure of vacuum drainage tank are connect with the main quenching bath and the drawing liquid pipeline respectively, the negative pressure of vacuum drainage tank For the quenching liquid in the main quenching bath to be drawn into the drawing liquid pipeline;The drawing liquid pipeline is far from the negative pressure of vacuum One end of drainage tank is connect with the centrifugal pump;The both ends of the liquid-transport pipe-line respectively with the heat exchanger and the centrifugal pump Connection.
In an embodiment of the present embodiment: the tempering component includes transmission equipment, tempering furnace and tempering pond, institute The output end for stating conveyer is connect with the input terminal of the transmission equipment, and the hopper is located at the output end of the transmission equipment, The tempering furnace and the tempering pond are respectively positioned on the transmission route of the transmission equipment, and the tempering furnace is located at the tempering Between pond and the conveyer.
In an embodiment of the present embodiment: the press machine is set as multiple, and multiple press machines distinguish position Between the feeder and the quenching unit, the robot is set as multiple, and multiple robots are located at institute It states between feeder and the quenching unit, and the quantity of the robot is more than the quantity of the press machine.
Based on the second above-mentioned purpose, the utility model additionally provides a kind of integrated manufacturing system (IMS), including as described above Spring automatic production line.
Compared with prior art, beneficial effect of the utility model is:
Spring automatic production line provided by the utility model is by reasonable conceptual design and process layout, by original two Quenching that automatic production line is respectively configured, tempering function device, are combined into one, have saved equipment investment and energy loss, The investment for having saved plant area saves every indicator of costs such as personnel, equipment depreciation, maintenance of equipment, improves equipment Utilization rate and production efficiency, meanwhile, this spring automatic production line compact layout and it is reasonable, fully considered each station, Relativeness between every equipment has also taken into account maintenance of equipment, operator's occupation on the basis of guaranteeing equipment normal operation It is healthy and safe, workshop condition is hygienic, workshop 6S management and visit publicity etc. demand.
Detailed description of the invention
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art Required practical attached drawing is briefly described in specific embodiment or description of the prior art, it should be apparent that, it is described below Attached drawing be that some embodiments of the utility model are not paying creative labor for those of ordinary skill in the art Under the premise of dynamic, it is also possible to obtain other drawings based on these drawings.
Fig. 1 shows the schematic diagram of the spring automatic production line of the offer of the utility model embodiment 1;
Fig. 2 shows the schematic diagrames for the feeding material component that the utility model embodiment 1 provides;
Fig. 3 shows the schematic diagram of the quenching unit of the offer of the utility model embodiment 1;
Fig. 4 shows the schematic diagram of the tempering component of the offer of the utility model embodiment 1;
Fig. 5 shows the process flow chart of the offer of the utility model embodiment 1;
Fig. 6 shows the schematic diagram of the integrated manufacturing system (IMS) of the offer of the utility model embodiment 2.
In figure: 101- feeding material component;102- quenching unit;103- conveyer;104- is tempered component;105- hopper;106- Feeder;107- induction heater;108- the first temperature screening plant;109- robot;110- press machine;111- second temperature Screening plant;112- deflector chute;113- discharging structure;The main quenching bath of 114-;115- pair quenching bath;116- transmission equipment;117- Tempering furnace;118- is tempered pond.
Specific embodiment
The utility model is further described in detail below through specific implementation examples and in conjunction with the accompanying drawings.
To keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, above in conjunction with the utility model Attached drawing in embodiment clearly and completely describes the technical scheme in the embodiment of the utility model, it is clear that retouched The embodiment stated is the utility model a part of the embodiment, instead of all the embodiments.Usually here in attached drawing description and The component of the utility model embodiment shown can be arranged and be designed with a variety of different configurations.
Therefore, the above detailed description to the embodiments of the present invention provided in the accompanying drawings is not intended to limit requirement The scope of the utility model of protection, but it is merely representative of the selected embodiment of the utility model.Based in the utility model Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, all Belong to the range of the utility model protection.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
In the description of the present invention, it should be understood that indicating position or the term of positional relationship are based on attached drawing Shown in orientation or positional relationship, be merely for convenience of describing the present invention and simplifying the description, rather than indication or suggestion institute The equipment or element of finger must have a particular orientation, is constructed and operated in a specific orientation, therefore should not be understood as to this reality With novel limitation.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " Gu It is fixed " etc. terms shall be understood in a broad sense, for example, it may be being fixedly connected, or integral;It can be mechanical connection, be also possible to electricity Connection;It can be directly connected, the connection inside two elements or two can also be can be indirectly connected through an intermediary The interaction relationship of element.For the ordinary skill in the art, above-mentioned term can be understood as the case may be Concrete meaning in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature is on or below second feature It may include that the first and second features directly contact, also may include that the first and second features are not direct contacts but pass through it Between other characterisation contact.Moreover, fisrt feature is on second feature, top and above include fisrt feature the Right above two features and oblique upper, or first feature horizontal height is merely representative of higher than second feature.Fisrt feature is in the second spy Under sign, lower section and fisrt feature included below be directly below and diagonally below the second feature, or be merely representative of fisrt feature level Height is less than second feature.
It should be noted that in the absence of conflict, the feature in the embodiments of the present invention and embodiment can To be combined with each other.
Embodiment 1
Referring to figs. 1 to Fig. 4, a kind of spring automatic production line, including feeding group valence 101, quenching are present embodiments provided Device 102, conveyer 103, tempering component 104 and hopper 105,
Feeding group valence 101 includes feeder 106, robot 109, press machine 110 and discharging structure 113,109, robot In the output end of feeder 106, robot 109 is sent into press machine 110 for that will be located at the spring of the output end of feeder 106 It is interior, and the spring in press machine 110 is sent into quenching unit 102, output end and the quenching unit 102 of press machine 110 Output end connection,
Discharging structure 113 is used to for the spring in quenching unit 102 being sent into conveyer 103;Component 104 is tempered positioned at defeated The output end of machine 103 is sent, hopper 105 is located at the output end of tempering component 104.
Spring automatic production line provided in this embodiment is by reasonable conceptual design and process layout, by original two Quenching that automatic production line is respectively configured, tempering function device, are combined into one, have saved equipment investment and energy loss, save The about investment of plant area saves every indicator of costs such as personnel, equipment depreciation, maintenance of equipment, improves the benefit of equipment With rate and production efficiency, meanwhile, this spring automatic production line compact layout and it is reasonable, fully considered each station, every Relativeness between platform equipment has also taken into account maintenance of equipment, operator's occupation is good on the basis of guaranteeing equipment normal operation Kang Anquan, workshop condition health, workshop 6S management and the demand for visiting publicize etc..
Quenching unit 102 includes main quenching bath 114 and secondary quenching bath 115, and secondary quenching bath 115 connects with main quenching bath 114 Logical, secondary quenching bath 115 is formed with main quenching bath 114 to be recycled, and the output end of press machine 110 is connected to secondary quenching bath 115, discharging knot Structure 113 is located between secondary quenching bath 115 and conveyer 103.
Feeding group valence 101 further includes induction heater 107, the first temperature screening plant 108 and second temperature screening plant 111, induction heater 107 and the first temperature screening plant 108 are respectively arranged in feeder 106, induction heater 107 for pair Spring on feeder 106 is heated, and the first temperature screening plant 108 is used to the spring of temperature qualification being sent into robot 109 output end, second temperature screening plant 111 are located between press machine 110 and secondary quenching bath 115, second temperature screening dress 111 are set for excluding the underproof spring of temperature.
Feeding group valence 101 further includes deflector chute 112, and deflector chute 112 is located at second temperature screening plant 111 and secondary quenching bath Between 115, deflector chute 112 linearly, the both ends of deflector chute 112 respectively with second temperature screening plant 111 and pair quenching bath 115 Connection.
One end of discharging structure 113 is located in secondary quenching bath 115, and deflector chute 112 is far from second temperature screening plant 111 One end is protruded into secondary quenching bath 115, and deflector chute 112 is located at the top of discharging structure 113, and the notch of deflector chute 112 is located at In the operation area for expecting structure 113.
Secondary quenching bath 115 is set as two, and two secondary quenching baths 115 are located at the two sides of main quenching bath 114, conveying The conveying direction of machine 103 is arranged along the connecting line direction of two secondary quenching baths 115, and feeding group valence 101 is set as two groups, and two are sent Material group valence 101 is connect with two secondary quenching baths 115 respectively, and two discharging structures 113 are set along the conveying direction interval of conveyer 103 It sets.
Quenching unit 102 further includes quenching liquid centralized cycle cooling system, and quenching liquid centralized cycle cooling system includes vacuum Negative pressure drainage tank, drawing liquid pipeline, centrifugal pump, liquid-transport pipe-line and heat exchanger, negative pressure of vacuum drainage tank respectively with main quenching bath 114 It is connected with drawing liquid pipeline, negative pressure of vacuum drainage tank is for the quenching liquid in main quenching bath 114 to be drawn into drawing liquid pipeline;Drawing liquid Pipeline is connect far from one end of negative pressure of vacuum drainage tank with centrifugal pump;The both ends of liquid-transport pipe-line respectively with heat exchanger and centrifugal pump Connection.
Being tempered component 104 includes transmission equipment 116, tempering furnace 117 and tempering pond 118, the output end and biography of conveyer 103 The input terminal of equipment 116 is sent to connect, hopper 105 is located at the output end of transmission equipment 116, tempering furnace 117 and the tempering equal position in pond 118 In on the transmission route of transmission equipment 116, and tempering furnace 117 is located between tempering pond 118 and conveyer 103.
Press machine 110 is set as multiple, and multiple press machines 110 are located between feeder 106 and quenching unit 102, Robot 109 is set as multiple, and multiple robots 109 are located between feeder 106 and quenching unit 102, and robot 109 quantity is more than the quantity of press machine 110.
Refering to Fig. 5, spring automatic production line process flow provided in this embodiment are as follows:
Automatic charging --- induction heating --- temperature screening --- compression moulding --- temperature screening --- quenching --- Tempering --- it is cooling.
It is specific:
1. by cutting off and the spring of stacking being concentrated to enter feeder 106, from design upper induction heater 107 with it is automatic on Material machine 106 is integrated together, and feeder 106 drives spring to enter at induction heater 107, by 107 pairs of bullets of induction heater Item is heated, and the spring by heating enters in the first temperature screening plant 108, by the first temperature screening plant 108 into Row screening, when screening, can preset a temperature value or temperature range, the underproof spring of temperature is admitted to rejected product and waits for Position is handled, the spring of temperature qualification enters to fetch bit, and robot 109 is waited to take away;
It picks up, and is put into the molding die in press machine 110 to the spring in fetch bit 2. robot 109 will be located at, It is hot-forming to spring progress by press machine 110, hot-forming spring then will be completed by robot 109 and be sent into deflector chute It is interior;
3. after spring enters secondary quenching bath 115, being quenched in secondary quenching bath 115, then by discharging structure 113 Spring is sent on conveyer 103, subsequently into tempering is carried out in back-fire arrangement, the spring after being disposed is set by transmitting Standby 116 are sent into hopper 105.
Embodiment 2
Refering to Fig. 6, a kind of integrated manufacturing system (IMS) is present embodiments provided, including spring automatic production line as above.
Integrated manufacturing system (IMS) provided in this embodiment includes above-mentioned spring automatic production line, is set by reasonable scheme Meter and process layout, the quenching that original two automatic production lines are respectively configured, tempering function device, are combined into one, save Equipment investment and energy loss, have saved the investment of plant area, save the items such as personnel, equipment depreciation, maintenance of equipment The indicator of costs improves the utilization rate and production efficiency of equipment, meanwhile, this spring automatic production line compact layout and close Reason, has fully considered the relativeness between each station, every equipment, also simultaneous on the basis of guaranteeing equipment normal operation Maintenance of equipment, operator's career safety & health, workshop condition health, workshop 6S management and the need for visiting publicize etc. are cared for It asks.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.

Claims (10)

1. a kind of spring automatic production line, which is characterized in that including feeding material component, quenching unit, conveyer, tempering component and Hopper, the feeding material component include feeder, robot, press machine and discharging structure, and the robot is located at the feeder Output end, the robot is sent into the press machine for that will be located at the spring of the output end of the feeder, and by institute The spring stated in press machine is sent into the quenching unit, the output of the output end of the press machine and the quenching unit End connection, the discharging structure are used to for the spring in the quenching unit being sent into the conveyer;The tempering group Part is located at the output end of the conveyer, and the hopper is located at the output end of the tempering component.
2. spring automatic production line according to claim 1, which is characterized in that the quenching unit includes main quenching bath With secondary quenching bath, the pair quenching bath is connected to the main quenching bath, and the pair quenching bath and the main quenching bath are formed and recycled, The output end of the press machine is connected to the secondary quenching bath, and the discharging structure is located at the secondary quenching bath and the conveyer Between.
3. spring automatic production line according to claim 2, which is characterized in that the feeding material component further includes that induction adds Hot device, the first temperature screening plant and second temperature screening plant, the induction heater and the first temperature screening plant It is respectively arranged in the feeder, the induction heater is described for heating to the spring on the feeder First temperature screening plant is used to for the spring of temperature qualification being sent into the output end of the robot, the second temperature sieve Screening device is located between the press machine and the secondary quenching bath, and the second temperature screening plant is used for temperature is underproof The spring excludes.
4. spring automatic production line according to claim 3, which is characterized in that the feeding material component further includes guide Slot, the deflector chute are located between the second temperature screening plant and the secondary quenching bath, and the deflector chute is linear, described The both ends of deflector chute are connected to the second temperature screening plant and the secondary quenching bath respectively.
5. spring automatic production line according to claim 4, which is characterized in that one end of the discharging structure is located at institute It states in secondary quenching bath, the deflector chute protrudes into the secondary quenching bath far from one end of the second temperature screening plant, and institute The top that deflector chute is located at the discharging structure is stated, the notch of the deflector chute is located in the operation area of the discharging structure.
6. spring automatic production line according to claim 4, which is characterized in that the pair quenching bath is set as two, Two secondary quenching baths are located at the two sides of the main quenching bath, and the conveying direction of the conveyer is quenched along two pairs The connecting line direction in fiery pond is arranged, and the feeding material component is set as two groups, two feeding material components respectively with two pairs Quenching bath connection, two discharging structures are arranged along the conveying direction interval of the conveyer.
7. spring automatic production line according to claim 6, which is characterized in that the quenching unit further includes quenching liquid Centralized cycle cooling system, the quenching liquid centralized cycle cooling system include negative pressure of vacuum drainage tank, drawing liquid pipeline, centrifugal pump, Liquid-transport pipe-line and heat exchanger, the negative pressure of vacuum drainage tank are connect with the main quenching bath and the drawing liquid pipeline respectively, institute Negative pressure of vacuum drainage tank is stated for the quenching liquid in the main quenching bath to be drawn into the drawing liquid pipeline;The drawing liquid pipeline One end far from the negative pressure of vacuum drainage tank is connect with the centrifugal pump;It is handed over respectively with the heat at the both ends of the liquid-transport pipe-line Parallel operation is connected with the centrifugal pump.
8. spring automatic production line according to claim 1, which is characterized in that the tempering component includes that transmission is set Standby, tempering furnace and tempering pond, the output end of the conveyer are connect with the input terminal of the transmission equipment, and the hopper is located at institute The output end of transmission equipment is stated, the tempering furnace and the tempering pond are respectively positioned on the transmission route of the transmission equipment, and institute Tempering furnace is stated between the tempering pond and the conveyer.
9. spring automatic production line according to claim 1, which is characterized in that the press machine is set as multiple, more A press machine is located between the feeder and the quenching unit, and the robot is set as multiple, Duo Gesuo It states robot to be located between the feeder and the quenching unit, and the quantity of the robot is than the press machine Quantity is more.
10. a kind of integrated manufacturing system (IMS), which is characterized in that including the automatic metaplasia of spring as described in any one of claim 1 to 9 Producing line.
CN201821664577.2U 2018-10-12 2018-10-12 A kind of spring automatic production line and integrated manufacturing system (IMS) Expired - Fee Related CN208857336U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821664577.2U CN208857336U (en) 2018-10-12 2018-10-12 A kind of spring automatic production line and integrated manufacturing system (IMS)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821664577.2U CN208857336U (en) 2018-10-12 2018-10-12 A kind of spring automatic production line and integrated manufacturing system (IMS)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113070384A (en) * 2021-04-19 2021-07-06 河南鑫达铁路器材有限公司 Elastic strip forming production method and system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113070384A (en) * 2021-04-19 2021-07-06 河南鑫达铁路器材有限公司 Elastic strip forming production method and system
CN113070384B (en) * 2021-04-19 2022-01-04 河南鑫达铁路器材有限公司 Elastic strip forming production method and system

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Granted publication date: 20190514