CN208857301U - A kind of seaweed sugar production system - Google Patents

A kind of seaweed sugar production system Download PDF

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Publication number
CN208857301U
CN208857301U CN201820952153.XU CN201820952153U CN208857301U CN 208857301 U CN208857301 U CN 208857301U CN 201820952153 U CN201820952153 U CN 201820952153U CN 208857301 U CN208857301 U CN 208857301U
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tank
ion
concentration
exchange
production system
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CN201820952153.XU
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李坚
王小跃
何球山
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Hunan Jindai Technology Development Co ltd
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Hunan Huisheng Biological Science & Technology Co Ltd
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Abstract

The application discloses a kind of seaweed sugar production system, comprising: catalytic unit;The import department being set on catalytic unit and outlet portion;The enzyme preparation feedway being connected to import department;The pure water being connected to import department weighs and Dropping feeder;The decoloration device being connected to outlet portion;The ion-exchange system being connect with decoloration device;The concentration systems being connect with ion-exchange system;The crystallization apparatus being connect with concentration systems;The crystallization discharging portion for exporting trehalose is provided on crystallization apparatus.A kind of seaweed sugar production system provided by the present application, compared with prior art, automated production ability with higher, while labor intensity is greatly reduced, production efficiency also greatly improves compared with prior art.

Description

A kind of seaweed sugar production system
Technical field
This application involves trehalose production technical fields, more specifically more particularly to a kind of seaweed sugar production system.
Background technique
Trehalose is a kind of safe and reliable natural carbohydrate, is to be made of two glucose molecules with 1,1- glycosidic bond Nonreducing sugar.There are 3 kinds of isomers i.e. trehalose (α, α), isotrehalose (β, β) and neotrehalose (α, β).It is living to a variety of biologies Property substance there is non-specific protective effect.A large amount of research with practice have shown that, trehalose can be effectively protected epidermal cell film Structure, activating cell improve skin, enable skin health natural, flexible.Epidermal cell is in high temperature, high and cold, dry, strong ultraviolet It under the environment such as beta radiation, easily dries out and makes skin damage, trehalose can be formed in this case in cell surface One layer of special protective film keeps the original nutrition of skin and moisture, avoids skin sunburn and melanin deposition, be effective against skin Aging phenomenon;The mucus being precipitated from film can mild moisturizing, make bright skin jade-like stone, gloss, tender.
Currently, since trehalose discovery is not also for a long time that production technology is also immature, in the prior art, the life of trehalose The deficiencies of production process has the degree of automation low, and production efficiency is low place, the safety of production system are to be improved.
Therefore it provides a kind of seaweed sugar production system, high degree of automation, high production efficiency, security of system is strong, Become those skilled in the art's technical problem urgently to be resolved.
Utility model content
In order to solve the above technical problems, the application provides a kind of seaweed sugar production system, high degree of automation, production effect Rate is high, and security of system is strong.
Technical solution provided by the present application is as follows:
A kind of seaweed sugar production system, comprising: catalytic unit;The import department being set on catalytic unit and outlet portion;With The enzyme preparation feedway of import department's connection;The pure water being connected to import department weighs and Dropping feeder;It is connected to outlet portion Decoloration device;The ion-exchange system being connect with decoloration device;The concentration systems being connect with ion-exchange system;The knot being connect with concentration systems Brilliant device;The crystallization discharging portion for exporting trehalose is provided on crystallization apparatus.
Further, in a kind of preferred mode of the utility model, decoloration device connect tool with outlet portion, ion-exchange system Body are as follows: decoloration sheet frame in decoloration device is connect by the pump that decolourizes with outlet portion, the filter press discharge port in decoloration device and from Friendship system is connected.
Further, in a kind of preferred mode of the utility model, concentration systems include: by ion-exchange pump and ion-exchange system Tank before the concentration of system connection;By concentration feed pump and preceding tank connected inspissator is concentrated;After the concentration being connect with crystallization apparatus Tank, tank is connect with inspissator discharge port after concentration.
Further, in a kind of preferred mode of the utility model, tank is connect with ion-exchange system before being concentrated specifically: from With tank before ion-exchange and ion-exchange column in friendship system;Ion-exchange column includes positive post and negative column;The outlet of tank is connected with before the ion-exchange Two heat exchangers, second heat exchanger are connected with the positive post, and the outlet of positive post is connected with negative column import, and the outlet of negative column passes through Ion-exchange pump is connected with preceding tank is concentrated.
Further, in a kind of preferred mode of the utility model, tank is connect with crystallization apparatus after concentration specifically: dense The discharge port of tank is connected with crystallization feed pump after contracting, and crystallization feed pump is connected with First Heat Exchanger, and First Heat Exchanger and crystallization fill The feed inlet set is connected.
Further, it in a kind of preferred mode of the utility model, is equipped on tank after tank, concentration before being concentrated: manhole; For being closed the manhole cover of manhole;Be installed on manhole cover close to switch.
Further, in a kind of preferred mode of the utility model, speed reducer rabbling mechanism is equipped in catalytic unit;It urges Makeup sets steam pipe coil in setting;Steam in catalytic unit, which enters, is equipped with pressure gauge on pipe;Catalytic unit is equipped with plug-in type Temperature measuring mechanism;The shut-off valve for adjusting air inflow is additionally provided in catalytic unit.
Further, in a kind of preferred mode of the utility model, seaweed sugar production system further include: for being filled to catalysis Set the active carbon addition mechanism of interior addition active carbon;Starch sugar for adding from crystal starch sugar to catalytic unit adds machine Structure.
Further, there is water pot, sour tank, alkali tank in a kind of preferred mode of the utility model, in ion-exchange system;Water Tank, sour tank, alkali tank are made of polythene material.
A kind of seaweed sugar production system provided by the utility model, compared with prior art, comprising: catalytic unit, catalysis Device is equipped with import department and outlet portion, and import department weighs with enzyme preparation feedway and pure water and is connected to Dropping feeder, Outlet portion is connected to decoloration device, and decoloration device is connected with ion-exchange system, and ion-exchange system is connected with concentration systems, and concentration systems connect It is connected to crystallization apparatus, the crystallization discharging portion for exporting trehalose is provided on crystallization apparatus.Trehalose provided by the present application is raw Production system, compared to existing technologies, the degree of automation is significantly improved with production efficiency, and security of system significantly increases.
Detailed description of the invention
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of application for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is the schematic diagram of seaweed sugar production system provided by the embodiment of the utility model;
Fig. 2 is the schematic diagram of ion-exchange system provided by the embodiment of the utility model.
Specific embodiment
In order to make those skilled in the art more fully understand the technical solution in the application, the application will be implemented below Technical solution in example is clearly and completely described, it is clear that described embodiment is only that a part of the application is implemented Example, instead of all the embodiments.Based on the embodiment in the application, those of ordinary skill in the art are not making creativeness Every other embodiment obtained, shall fall in the protection scope of this application under the premise of labour.
Please be as shown in Figure 1 to Figure 2, seaweed sugar production system includes: catalytic unit 4;The import being set on catalytic unit 4 Portion and outlet portion;The enzyme preparation feedway being connected to import department;The pure water being connected to import department weighs and Dropping feeder 1; The decoloration device being connected to outlet portion;The ion-exchange system 10 being connect with decoloration device;The concentration systems being connect with ion-exchange system 10; The crystallization apparatus 18 being connect with concentration systems;The crystallization discharging portion for exporting trehalose is provided on crystallization apparatus 18.
Seaweed sugar production system provided by the embodiment of the utility model, compared with prior art, catalytic unit 4, catalysis dress It sets 4 and is equipped with import department and outlet portion, import department weighs with enzyme preparation feedway and pure water and is connected to Dropping feeder 1, Outlet portion is connected to decoloration device, and decoloration device is connected with ion-exchange system 10, and ion-exchange system 10 is connected with concentration systems, concentration system System is connected with crystallization apparatus 18, and the crystallization discharging portion for exporting trehalose is provided on crystallization apparatus 18.It is provided by the present application Seaweed sugar production system, compared to existing technologies, the degree of automation is significantly improved with production efficiency, and security of system is aobvious Write enhancing.
Specifically, in the utility model embodiment, decoloration device is connect with outlet portion, ion-exchange system 10 specifically: de- Decoloration sheet frame in color device is connect by decoloration pump 7 with outlet portion, 8 discharge port of filter press in decoloration device and ion-exchange system 10 are connected.
Specifically, in the utility model embodiment, concentration systems include: to be connect by ion-exchange pump 20 with ion-exchange system 10 Concentration before tank 12;The inspissator 14 being connect by concentration feed pump 13 with tank 12 before concentration;It is connect with crystallization apparatus 18 dense Tank 15 after contracting, tank 15 is connect with 14 discharge port of inspissator after concentration.
Specifically, in the utility model embodiment, tank 12 is connect with ion-exchange system 10 before being concentrated specifically: ion-exchange system With tank 19 before ion-exchange and ion-exchange column 23 in 10;Ion-exchange column 23 includes positive post and negative column;Being connected with for tank 19 second is changed before ion-exchange Hot device 21, the second heat exchanger 21 are connected with positive post, and the outlet of positive post is connected with negative column import, and the outlet of negative column passes through ion-exchange pump 20 It is connected with preceding tank 12 is concentrated.
Specifically, in the utility model embodiment, tank 15 is connect with crystallization apparatus 18 after concentration specifically: tank after concentration 15 discharge port is connected with crystallization feed pump 16, and crystallization feed pump 16 is connected with First Heat Exchanger 17, First Heat Exchanger 17 and knot The feed inlet of brilliant device 18 is connected.Specifically, First Heat Exchanger 17 and the second heat exchanger 21 are plate heat exchanger.
Specifically, it in the utility model embodiment, is equipped on tank 15 after tank 12, concentration before being concentrated: manhole;For closing Close the manhole cover 2 of manhole;Be installed on manhole cover 2 close to switch 3.
Specifically, in the utility model embodiment, speed reducer rabbling mechanism is equipped in catalytic unit 4;In catalytic unit 4 If steam pipe coil 5;Steam in catalytic unit 4, which enters, is equipped with pressure gauge on pipe;Catalytic unit 4 is equipped with plug-in type temperature measuring machine Structure;The shut-off valve for adjusting air inflow is additionally provided in catalytic unit 4.
In the present embodiment, 4 kinds of catalytic unit of catalyzing tank is stirred using motor reducer, and motor uses electrodeless frequency conversion tune Speed, built-in coil pipe lead to steam, fill pressure gauge, shut-off valve on steam inlet tube, control air inflow, catalyzing tank by adjustable cut-off valve On be associated with plug-in type temperature measuring point, by adjustable cut-off valve control air inflow, adjust catalyzing tank inside temperature.
Specifically, in the utility model embodiment, Automatic stop switch is installed, Automatic stop switch is for incuding on filter press 8 Feed pressure controls 8 operation suspension of filter press when reaching setting value.In the present embodiment, the charging of the filter press 8 of decoloration device Pressure realizes that filter press is specially plate type pressure filter in the present embodiment using the motor by frequency control feed pump, this Outer this system is additionally provided with decoloration plate type pressure filter travel control device 9.
Specifically, in the utility model embodiment, seaweed sugar production system further include: for adding into catalytic unit 4 The active carbon of active carbon is added to add mechanism;Starch sugar for adding from crystal starch sugar to catalytic unit 4 adds mechanism;It can also Using manually to the manhole of catalyzing tank addition active carbon and crystal starch sugar.
Specifically, there is water pot 26, sour tank 25, alkali tank 27 in the utility model embodiment, in ion-exchange system 10;Water pot 26, sour tank 25, alkali tank 27 are made of polythene material.Flowmeter 24 is connected between ion-exchange tank and ion-exchange column 23, using frequency conversion Self priming pump 28 is controlled, the flow for flowing to PE material ion-exchange column 23 is accurately controlled.
It further include PLC control device 11 in seaweed sugar production system, for controlling seaweed in the utility model embodiment The operation conditions of each device in sugar production system, in addition, further including operating platform 6, enzyme preparation supply in seaweed sugar production system Device, pure water weighing may be provided at Dropping feeder 1, decoloration device, ion-exchange system 10, concentration systems, crystallization apparatus 18 On operating platform 6;Seaweed sugar production system further includes waste liquid transfer device, and waste liquid transfer device includes more PE material storage tanks, PE material storage tank is connect with device by hose with waste liquid, and valve is equipped at connector;The present embodiment is in ion-exchange system The injury of equipment and personnel is avoided using Frequency Converter Control using highly basic and strong acid self priming pump 28 in 10.
The seaweed sugar production system that the utility model embodiment is related to is because will use strong bronsted lowry acids and bases bronsted lowry, ion-exchange system 10 in production In water pot 26, alkali tank 27 and sour tank 25 and other function type tank body all use the PE material of acid and alkali-resistance, involved in system Feed pipe on be mounted on electrical ball valve 22, highly basic and strong acid self priming pump 28 are used in ion-exchange system 10, using frequency converter control System can avoid the injury of equipment and personnel as far as possible, reduce the accident frequency rate in production, sea provided in this embodiment Algae sugar production system automated production ability with higher, while labor intensity is greatly reduced, production efficiency and existing skill Art is compared and is also greatly improved.
The foregoing description of the disclosed embodiments can be realized professional and technical personnel in the field or using originally practical new Type.Various modifications to these embodiments will be readily apparent to those skilled in the art, and determine herein The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause This, the present invention will not be limited to the embodiments shown herein, and is to fit to and principles disclosed herein The widest scope consistent with features of novelty.

Claims (9)

1. a kind of seaweed sugar production system characterized by comprising catalytic unit;The import being set on the catalytic unit Portion and outlet portion;The enzyme preparation feedway being connected to the import department;The pure water being connected to the import department weighs and drop Feeder apparatus;The decoloration device being connected to the outlet portion;The ion-exchange system being connect with the decoloration device;With the ion-exchange system The concentration systems of connection;The crystallization apparatus being connect with the concentration systems;It is provided on the crystallization apparatus for exporting seaweed The crystallization discharging portion of sugar.
2. seaweed sugar production system according to claim 1, which is characterized in that the decoloration device and the outlet portion, The ion-exchange system connection specifically: the decoloration sheet frame in the decoloration device is connect by the pump that decolourizes with the outlet portion, institute The filter press discharge port stated in decoloration device is connected with the ion-exchange system.
3. seaweed sugar production system according to claim 1, which is characterized in that the concentration systems include: to pass through ion-exchange Tank before the concentration that pump is connect with the ion-exchange system;Pass through tank connected inspissator before concentration feed pump and the concentration;With institute State crystallization apparatus connection concentration after tank, tank is connect with the inspissator discharge port after the concentration.
4. seaweed sugar production system according to claim 3, which is characterized in that tank and the ion-exchange system before the concentration Connection specifically: there is tank and ion-exchange column before ion-exchange in ion-exchange system;The ion-exchange column includes positive post and negative column;Before the ion-exchange The outlet of tank is connected with the second heat exchanger, and second heat exchanger is connected with the positive post, the outlet of the positive post and the yin Column import is connected, and the outlet of the yin column is pumped by the ion-exchange to be connected with tank before the concentration.
5. seaweed sugar production system according to claim 4, which is characterized in that tank and the crystallization apparatus after the concentration Connection specifically: the discharge port of tank is connected with crystallization feed pump after the concentration, and the crystallization feed pump is connected with the first heat exchange Device, the First Heat Exchanger are connected with the feed inlet of the crystallization apparatus.
6. seaweed sugar production system according to claim 5, which is characterized in that tank after tank, the concentration before the concentration On be equipped with: manhole;For being closed the manhole cover of the manhole;Be installed on the manhole cover close to switch.
7. seaweed sugar production system according to claim 6, which is characterized in that stirred in the catalytic unit equipped with speed reducer Mix mechanism;Steam pipe coil is set in the catalytic unit;Steam in the catalytic unit, which enters, is equipped with pressure gauge on pipe;It is described Catalytic unit is equipped with plug-in type temperature measuring mechanism;The shut-off valve for adjusting air inflow is additionally provided in the catalytic unit.
8. according to claim 1 to seaweed sugar production system described in 7 any one, which is characterized in that the trehalose production System further include: the active carbon for adding active carbon into the catalytic unit adds mechanism;For to the catalytic unit The starch sugar of interior addition crystal starch sugar adds mechanism.
9. according to claim 1 to seaweed sugar production system described in 7 any one, which is characterized in that in the ion-exchange system With water pot, sour tank, alkali tank;The water pot, the sour tank, the alkali tank are made of polythene material.
CN201820952153.XU 2018-06-20 2018-06-20 A kind of seaweed sugar production system Active CN208857301U (en)

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Application Number Priority Date Filing Date Title
CN201820952153.XU CN208857301U (en) 2018-06-20 2018-06-20 A kind of seaweed sugar production system

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Application Number Priority Date Filing Date Title
CN201820952153.XU CN208857301U (en) 2018-06-20 2018-06-20 A kind of seaweed sugar production system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110698572A (en) * 2019-10-25 2020-01-17 福建天源兴达生物科技有限公司 Running water type agar production line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110698572A (en) * 2019-10-25 2020-01-17 福建天源兴达生物科技有限公司 Running water type agar production line
CN110698572B (en) * 2019-10-25 2021-11-02 福建天源兴达生物科技有限公司 Running water type agar production line

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Effective date of registration: 20220707

Address after: 421800 Building 1, Dongjiang Industrial Park, baiyangdu Neighborhood Committee Economic Development Zone, sanjai street, Leiyang City, Hengyang City, Hunan Province

Patentee after: Hunan Jindai Technology Development Co.,Ltd.

Address before: 421800 Building 1, Dongjiang Industrial Park, Leiyang Economic Development Zone, Hengyang City, Hunan Province

Patentee before: HUNAN HUISHENG BIOTECHNOLOGY Co.,Ltd.

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