CN208854911U - A kind of PVC foam plate production system - Google Patents
A kind of PVC foam plate production system Download PDFInfo
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- CN208854911U CN208854911U CN201920164928.1U CN201920164928U CN208854911U CN 208854911 U CN208854911 U CN 208854911U CN 201920164928 U CN201920164928 U CN 201920164928U CN 208854911 U CN208854911 U CN 208854911U
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- mounting rack
- rack
- production system
- foam plate
- plate production
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Abstract
The utility model relates to PVC production equipment fields, particularly disclose a kind of PVC foam plate production system, it includes shaping platform and laminating machine, mounting rack and lower mounting rack on shaping platform, upper mounting rack installs upper die, lower die is installed in lower mounting rack upper end, and upper mounting rack both ends are separately connected hydraulic cylinder, are designed with positioning mechanism and position-limit mechanism at upper mounting rack both ends;Laminating machine is arranged to movable type, is moved in production line operational process according to the flatness of film, and is provided with the structures such as sliding frame and guard rail.It is more accurate that the utility model determines thickness, it is easier to, the setting of position-limit mechanism can play a supporting role when adjusting gap, increase safety coefficient;The thickness for making PVC board more evenly, further improves product quality.The utility model can effectively adjust the flatness of overlay film, keep the PVC board produced more smooth, improve product qualification rate.
Description
Technical field
The utility model relates to PVC production equipment field, in particular to a kind of PVC foam plate production system.
Background technique
In PVC board production process, various raw materials are fixed by blender-blanking bin-conveyer belt-extruder-molding die-
Become after a series of equipment such as type platform-cooling frame-laminating machine-pressing film roller-longitudinal cutter-transverse cutting machine one piece it is smooth
PVC foam plate;Traditional shaping platform, including lower shaping rack and upper shaping rack, lower shaping rack are mounted on the rack, always in quiet
Only state, upper shaping rack are moved up and down cylinder or hydraulic cylinder, form one between lower shaping rack after upper shaping rack decline
Section gap, the height in this section of gap is exactly the thickness of PVC board, since cylinder or oil cylinder only extend and retract two nodes, because
Shaping rack only has two height of highs and lows on this, that is to say, that current PVC foam plate production system is only suitable for one
The production of the PVC board of kind thickness, and thickness cannot finely tune, therefore the height in above-mentioned gap is difficult to control, it cannot be to PVC board
Thickness is accurately determined;In addition, traditional laminating machine includes rack, there are upper overlay film roller and lower overlay film roller, upper overlay film in rack
Above cooling frame, lower overlay film roller is located at below cooling frame roller, and upper layer and lower layer film and PVC board are in the end of cooling frame through pressing film roller
It is pinched together, but since film is all very thin, it is influenced by conditions such as temperature, film itself is elastic different, out-of-flatness, causes to be layed onto PVC
Film also out-of-flatness on plate, affects product quality;In addition, since upper overlay film roller and lower overlay film roller are located at the upper of cooling frame
Side and lower section, thus it is also inconvenient when replacement film, and there is also danger.
Summary of the invention
The production that in order to make up for the defects of the prior art, the utility model provides a kind of production processes safely, produces
The PVC foam plate production system that product are more smooth, quality is more stable.
The utility model is achieved by the following technical solution:
A kind of PVC foam plate production system, including blender, blanking bin, conveyer belt, extruder, molding die, sizing
Platform, cooling frame, laminating machine, pressing film roller, longitudinal cutter, transverse cutting machine, the shaping platform include upper mounting rack and lower installation
Lower die is installed in frame, lower mounting rack upper end, and the laminating machine includes rack, and the rack is equipped with upper overlay film roller and lower overlay film
Roller, it is characterized in that: the upper mounting rack is rearranged by several points of mounting racks, there are gaps between adjacent point of mounting rack, each
Divide mounting rack lower end that one upper die is installed, mounting rack both ends is each divided to be separately connected a hydraulic cylinder, is installed at each point
Frame both ends are designed with positioning mechanism and position-limit mechanism, and the positioning mechanism includes abutment sleeve, and the abutment sleeve internal screw thread connects
Positioning screw rod is connect, the position-limit mechanism includes limit electric machine and gag lever post, and the lifting of the limit electric machine control gag lever post is described
Gag lever post is located in spacing collar;Positioning fixed link is equipped with below the positioning screw rod, it is solid to be equipped with limit below the gag lever post
Fixed pole;
The laminating machine further includes long rails, and the rack lower end is equipped with idler wheel, and the idler wheel is located on long rails;
The rack lower end is equipped with the opposite transverse groove of two notches, and one end of two transverse grooves links together, two transverse directions
Sliding frame is equipped between slot, the sliding frame is equipped with mounting rack, and the lower overlay film roller is mounted on mounting rack;The one of rack
Side is equipped with two fan doors, and protruding block is equipped on the inside of two fan doors, and the connecting pin of the door and two transverse grooves is respectively in the two sides of rack,
Recessed pockets are equipped with towards the end of the sliding frame of the side of door, after door is shut, the protruding block is located in recessed pockets, and door top
In the end of sliding frame.
Described point is connected by adjusting bolt with adjusting nut between mounting rack and upper die, the positioning mechanism, limit
The output end of mechanism and hydraulic cylinder is each attached on point mounting rack.
One of gap both ends are equipped with headlamp.
It is connected between the spacing collar and gag lever post by spline.
The positioning screw rod is equipped with scale.
Described point of mounting rack both ends are respectively equipped with alignment sensor that two up and down directions arrange, towards positioning screw rod.
The rack two sides are equipped with stair, and two sides stair upper end is connected by station, and the station is located at upper overlay film
Beside roller.
The station is equipped with guard rail.
The beneficial effects of the utility model are:
1, the utility model adjusts the gap between upper die and lower die i.e. the thickness of PVC board by positioning screw rod
Degree, by hydraulic cylinder or cylinder determine thickness more accurate relative to original, it is easier to, the setting of position-limit mechanism can adjust sky
It plays a supporting role when gap, increases safety coefficient;It can be with by adjusting screw rod and adjusting nut point between mounting rack and upper die
Local uniqueness is carried out, the thickness for making PVC board more evenly, further improves product quality.
2, the utility model enables rack to be moved forward and backward, is conveniently adjusted film due to being provided with long rails and idler wheel
Elasticity;Secondly the setting of sliding frame, and mounting rack is fixed on sliding frame, the film being conveniently replaceable in lower overlay film roller;The
Three, the setting of stair and station, the film being conveniently replaceable in overlay film roller;The utility model can effectively adjust the smooth of overlay film
Degree, keeps the PVC board produced more smooth, improves product qualification rate.
Detailed description of the invention
The utility model will be further described below with reference to the accompanying drawings.
Fig. 1 is the schematic view of the front view of shaping platform;
Fig. 2 is the right side structural representation of shaping platform;
Fig. 3 is the schematic cross-sectional view of positioning mechanism;
Fig. 4 is the schematic cross-sectional view of position-limit mechanism;
Fig. 5 is the schematic view of the front view of laminating machine, and wherein door has been opened;
Fig. 6 is the right side structural representation of laminating machine part;
Fig. 7 is the enlarged drawing in Fig. 5 at A.
In figure, 1 point of mounting rack, 2 upper dies, 3 adjusting bolts, 4 adjusting nuts, 5 headlamps, 6 lower mounting racks, 7 lower dies,
8 position-limit mechanisms, 81 limit fixed links, 82 limit electric machines, 83 spacing collars, 84 gag lever posts, 85 worm gears, 86 worm screws, 87 screw rods, 9
Positioning mechanism, 91 abutment sleeves, 92 positioning screw rods, 93 positioning fixed links, 10 hydraulic cylinders, 11 walking mechanisms, 12 elevating mechanisms;
21 racks, 22 idler wheels, 23 long rails, 24,241 protruding blocks, 25 transverse grooves, 26 sliding frames, 261 recessed pockets,
27 mounting racks, overlay film roller on 28,29 lower overlay film rollers, 210 stair, 211 stations, 212 guard rails.
Specific embodiment
Attached drawing is specific embodiment of the utility model.As shown in Fig. 1 to 7, this kind of PVC foam plate production system, including
Blender, blanking bin, conveyer belt, extruder, molding die, shaping platform, cooling frame, laminating machine, pressing film roller, longitudinal cutter,
Transverse cutting machine, wherein shaping platform includes console, upper mounting rack and lower mounting rack 6, and lower die is fixedly mounted on lower mounting rack 6
7, cooling water is led in lower die 7, upper mounting rack is rearranged by four component mounting racks 1;Every component mounting rack lower end passes through adjusting
Upper die 2 is fixedly mounted in bolt 3 and adjusting nut 4, and upper die 2 also leads to cooling water, adjusts bolt 3 and is mounted on upper die 2, phase
There are gaps between upper die 2 on adjacent two component mounting racks 1, divide on mounting rack 1 and open several holes, adjust bolt 3 behind hole
It is fixed with adjusting nut 4, by the local height of the adjustable upper die 2 of adjusting nut 4, it is equivalent to upper die 2 and passes through tune
Section bolt 3 and adjusting nut 4 are hung on point mounting rack 1;The both ends of mounting rack 1 are being divided to be separately connected a hydraulic cylinder 10, liquid
Compressing cylinder 10 may be mounted on lower mounting rack 6, and the output end of hydraulic cylinder 10 is fixed on point mounting rack 1, by hydraulic cylinder
10 drives divide mounting rack 1 to drive upper die 2 to move up and down, and are also designed with positioning mechanism 9 and limit at the both ends for dividing mounting rack 1
Position mechanism 8, the structure of positioning mechanism 9 are as follows: the threaded abutment sleeve 91 of a up and down direction is installed on dividing mounting rack 1,
91 mating positioning screw rods 92 of abutment sleeve, 92 upper end of positioning screw rod is polygon, convenient for manually turning, positioning screw rod 92
Mobile distance can be indicated with graduation mark is arranged on positioning screw rod 92;Two courts can also be installed on being divided to mounting rack 1
To the alignment sensor of positioning screw rod 92, two alignment sensor up and down direction settings;Position-limit mechanism 8 includes being mounted on a point installation
Limit electric machine 82 and spacing collar 83 on frame 1, limit electric machine 82 connect 85 worm screw 86 of worm gear, and worm screw 86 is fixed on a screw rod
On 87, screw rod 87 is threadedly coupled with gag lever post 84, that is to say, that 84 upper end of gag lever post is internal screw thread cylinder, gag lever post 84 and limit sleeve
It is keyed between cylinder 83, by the rotation of limit electric machine 82, gag lever post 84 is driven by the transmission of 85 worm screw 86 of worm gear, screw rod 87
Realization move up and down (worm and gear drive gag lever post 84 move up and down, by the circular motion of limit electric machine 82 be converted into straight line fortune
It moves as the prior art, details are not described herein);It is equipped in the lower section of positioning screw rod 92 and positions fixed link 93, under gag lever post 84
Side is equipped with limit fixed link 81, positions fixed link 93 and limit fixed link 81 is all mounted on lower mounting rack 6.
In order to which movement, the lifting of shaping platform are convenient, lifting walking mechanism is connected in lower 6 lower end of mounting rack, goes up and down vehicle with walking machine
Structure includes 12 two parts of walking mechanism 11 and elevating mechanism, and elevating mechanism 12 is mounted in walking mechanism 11,12 He of elevating mechanism
Walking mechanism 11 belongs to the prior art, and existing example can be found everywhere, for example walking mechanism includes idler wheel and track etc., elevator
Structure is rotated with wind band moving axis, has gear, gear pinion rack on axis, and rack gear is fixed on the modes such as lower mounting rack lower end,
This is no longer described in detail.
Guide cylinder is equipped on dividing mounting rack 1, lower mounting rack 6 is equipped with guide post, and guide post is located in guide cylinder.
In order to observe flatness when PVC passes through the gap between upper die 2 and lower die 7, guarantee product quality, at it
In the both ends in gap headlamp 5 is installed, headlamp 5 is preferably closer from the upstream end of PVC board.
As shown in Fig. 4 to 7, laminating machine includes the long rails 23 of rack 21 and laying on the ground, 21 lower end of rack peace
Idler wheel 22 is filled, idler wheel 22 is located on long rails 23, and there are also two transverse grooves 25, two 25 notch phases of transverse groove for 21 lower end of rack
Right, one end of two transverse grooves 25 links together, another end opening, has a sliding frame 26 between two transverse grooves 25, pushes away
It draws frame 26 that can pull out from the open end of two transverse grooves 25, mounting rack 27 is fixedly mounted on sliding frame 26, pacifies on mounting rack 27
Overlay film roller 29 is loaded, the end of the open end of the close transverse groove 25 of sliding frame 26 is inside recessed pockets 261, in recessed pockets
There are two fan doors 24 in 21 side of rack of 261 positions, there is protruding block 241 on the inside of door 24, door 24 is shut lock after, protruding block 241
In in recessed pockets 261 and door 24 withstands sliding frame 26.
Overlay film roller 28 is installed in the upper end of rack 21, and station 211 is installed in the upper end of rack 21, and station 211 is located at upper
Guard rail 212 is installed on the side of overlay film roller 28 on station 211;The two sides of rack 21 are installed by stair 210.
The course of work of shaping platform is as follows: starting hydraulic cylinder 10 first will divide mounting rack 1 to jack up, then starting limit electricity
Machine 82, gag lever post 84 are moved down until on top to limit fixed link 81, hydraulic cylinder 10 simultaneously plays upper mounting rack 1 with gag lever post 84
To supporting role, dual fail-safe is accomplished;Then positioning screw rod 92 is turned by hand, if using the fixed height of scale, calculated in advance
It needs well to twist several circles, if it is alignment sensor, then when being screwed into place, console can sound the alarm, and can stop at this time, fixed
After the height of good positioning screw rod 92, start limit electric machine 82, move up gag lever post 84, leaves limit fixed link 81, restart liquid
Compressing cylinder 10 makes mounting rack 1 fall, and when the lower end of positioning screw rod 92 withstands on positioning 93 top of fixed link, stops hydraulic cylinder
10 movement, at this moment the gap between upper die 2 and lower die 7 is exactly the thickness of PVC board;In the type-approval process of PVC board, such as
Fruit finds PVC board out-of-flatness, and the adjusting nut of the adjustable position carries out local directed complete set, to obtain smooth PVC board.
Laminating machine use process is as follows: operative employee during the work time constantly observe film elasticity, if it find that film
Song Liao then pushes rack 21 to move on long rails 23, and certainly since film will not be too loose, the mobile range of rack 21 will not
It is too big, until observing that film has been tightened smooth;Film is changed if necessary, and the film for changing side can be climbed on station 211
It directly changes, the film for changing face then opens door 24, and protruding block 241 leaves recessed pockets 261, extracts sliding frame 26 out a part (no
With releasing entirely), film is changed, then again pushes in sliding frame 26, door 24 is shut, locks.
In addition to the technical characteristic described in the specification, remaining technical characteristic is technology known to those skilled in the art.
Claims (8)
1. a kind of PVC foam plate production system, including shaping platform and laminating machine, the shaping platform includes upper mounting rack and lower installation
Lower die (7) are installed in frame (6), lower mounting rack (6) upper end, and the laminating machine includes rack (21), and the rack (21) is equipped with
Upper overlay film roller (28) and lower overlay film roller (29), it is characterized in that: the upper mounting rack is rearranged by several points of mounting racks (1), phase
Neighbour divides between mounting rack (1) that there are gaps, each divides mounting rack (1) lower end to install a upper die (2), each divides mounting rack
(1) both ends are separately connected a hydraulic cylinder (10), are designed with positioning mechanism (9) and limit at each point of mounting rack (1) both ends
Mechanism (8), the positioning mechanism (9) include abutment sleeve (91), and abutment sleeve (91) internal screw thread connects positioning screw rod
(92), the position-limit mechanism (8) includes limit electric machine (82) and gag lever post (84), and the limit electric machine (82) controls gag lever post
(84) lifting, the gag lever post (84) are located in spacing collar (83);Positioning is equipped with below the positioning screw rod (92) to fix
Bar (93), gag lever post (84) lower section are equipped with limit fixed link (81);
The laminating machine further includes long rails (23), and rack (21) lower end is equipped with idler wheel (22), idler wheel (22) position
In on long rails (23);Rack (21) lower end is equipped with the opposite transverse groove (25) of two notches, two transverse grooves (25)
One end link together, between two transverse grooves (25) be equipped with sliding frame (26), the sliding frame (26) be equipped with peace
It shelves (27), the lower overlay film roller (29) is mounted on mounting rack (27);Two, which are equipped with, in the side of rack (21) fans door (24), two
It fans and is equipped with protruding block (241) on the inside of door (24), the connecting pin of the door (24) and two transverse grooves (25) is respectively in rack (21)
Two sides, towards the side of door (24) sliding frame (26) end be equipped with recessed pockets (261), it is described convex after door (24) is shut
Bittiness (241) are located in recessed pockets (261), and door (24) withstands on the end of sliding frame (26).
2. PVC foam plate production system according to claim 1, characterized in that described to divide mounting rack (1) and upper die
(2) by adjusting bolt (3) and adjusting nut (4) connection, the positioning mechanism (9), position-limit mechanism (8) and hydraulic cylinder between
(10) output end is each attached on a point mounting rack (1).
3. PVC foam plate production system according to claim 1, characterized in that one of gap both ends are equipped with illumination
Lamp (5).
4. PVC foam plate production system according to claim 1, characterized in that the spacing collar (83) and gag lever post
(84) it is connected between by spline.
5. PVC foam plate production system according to claim 1, characterized in that the positioning screw rod (92), which is equipped with, carves
Degree.
6. PVC foam plate production system according to claim 1, characterized in that described that mounting rack both ends is divided to be respectively equipped with
Alignment sensors that two up and down directions arrange, towards positioning screw rod (92).
7. PVC foam plate production system according to claim 1, characterized in that rack (21) two sides are equipped with stair
(210), stair (210) upper end in two sides is connected by station (211), and it is other that the station (211) is located at upper overlay film roller (28)
Side.
8. PVC foam plate production system according to claim 7, characterized in that the station (211) is equipped with protective fence
Bar (212).
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CN201920164928.1U CN208854911U (en) | 2019-01-30 | 2019-01-30 | A kind of PVC foam plate production system |
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CN201920164928.1U CN208854911U (en) | 2019-01-30 | 2019-01-30 | A kind of PVC foam plate production system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114770841A (en) * | 2022-04-22 | 2022-07-22 | 俞香谷 | Forming method of polystyrene heat-insulating material plate |
-
2019
- 2019-01-30 CN CN201920164928.1U patent/CN208854911U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114770841A (en) * | 2022-04-22 | 2022-07-22 | 俞香谷 | Forming method of polystyrene heat-insulating material plate |
CN114770841B (en) * | 2022-04-22 | 2023-08-25 | 上海恩尔及保温技术有限公司 | Forming method of polystyrene heat-insulating material plate |
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