CN208847673U - High-precision charger riveting visual detection equipment - Google Patents
High-precision charger riveting visual detection equipment Download PDFInfo
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- CN208847673U CN208847673U CN201821600989.XU CN201821600989U CN208847673U CN 208847673 U CN208847673 U CN 208847673U CN 201821600989 U CN201821600989 U CN 201821600989U CN 208847673 U CN208847673 U CN 208847673U
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- riveting
- work platform
- light source
- fixed frame
- host work
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Abstract
The utility model discloses high-precision charger riveting visual detection equipments, belong to detection device technical field, including host work platform, air cylinder supporting structure, cylinder, display screen, fixed frame, camera, light source, sliding block, riveting jig, product jig.The utility model has the beneficial effects that be able to solve product riveting width narrow for the utility model, without riveting, without electrode, human eye fatigue, the problems such as label prints less, and quality is unable to get control;The utility model can repeat to detect, and big data analysis and tracking, there is no artificial erroneous detection, fatigue can substitute 6 people or so with continuous production in 24 hours substantially.
Description
Technical field
The utility model relates to detection device technical fields, and in particular to high-precision charger riveting visual detection equipment.
Background technique
Riveting detection part at present, most of client still need human eye to inspect by random samples, with the raising of cost of labor and existing
It is difficult in recruitment, the QC detection part in processing of investor's raw materials, using visually come the method for testing product exception, can no longer meet client
Product control requirement, traditional field at present or places detection at most technique manually, but there are people for such artificial detection
Work fatigue, missing inspection, inefficiency, repeatable accuracy is low, saves without data, can not quality the problems such as relating, it is clear that traditional hand
Work processing technology has been unable to satisfy the detection of extensive riveting production at present, and production efficiency, product quality are low.
Utility model content
For the comprehensively solve above problem, in particular for deficiency of the prior art, the utility model provides height
Precision charger riveting visual detection equipment being capable of the comprehensively solve above problem.
To achieve the above object, the utility model uses following technological means:
High-precision charger riveting visual detection equipment, including it is host work platform, air cylinder supporting structure, cylinder, display screen, solid
Determine frame, camera, light source, sliding block, riveting jig, product jig, the air cylinder supporting structure is set to host work platform upper end side
It is connect with host work platform, the cylinder is set to air cylinder supporting structure top and connect with air cylinder supporting structure, the promotion of the cylinder
The top of air cylinder supporting structure is run through at end, and the fixed mount setting is connect in the host work platform upper end other side with host work platform,
The lateral inner of the fixed frame is provided with sliding slot, and the camera is set to fixed frame side, the fixing end setting of the camera
In being flexibly connected in sliding slot with sliding slot, the light source is set to below camera, and the side of the light source is fixedly connected with fixed frame;
The display screen is set to air cylinder supporting structure side, and the display screen is connect by bracket with host work platform, institute
The height for stating bracket is greater than the height of cylinder and fixed frame;
The sliding block is set to light source lower end, and the sliding block is connect with host work platform top, and the length of the sliding block is big
In the distance between air cylinder supporting structure and fixed frame, the riveting jig is set to air cylinder supporting structure lower end, the riveting jig
Fixing end and the promote-side of cylinder connect, the bottom end of the product jig is concave structure, and the product jig is set to cunning
The upper end of block is slidably connected with sliding block;
The cylinder, display screen, camera, light source are electrically connected with host work platform respectively.
Further, industrial PC built in the host work platform.
Above-mentioned beneficial effect is that industrial PC is the operating platform based on embedded system, it can be achieved that current extensive
The function of the products such as the industrial personal computer, tablet computer, the HMI man-machine interface that use, the directly operation of support color touch screen, more have mould
Analog quantity input, output switch parameter interface, support audio/video encoding/decoding, Network Transmitting, can directly build size control system or
As security protection, industry control relevant operation terminal.It is equivalent to the touch-screen-enabled display screen of computer.
Industrial PC uses Embedded Hardware Platform and Windows operating system, cooperates the embedded configuration of autonomous property right
Software, for client provide it is a kind of it is with better function, system cost is lower, the stronger selection of reliability.
Industrial PC configuration software uses Embedded Database Technology, and the function of system passes through under Windows environment
Design software is configured without programming, and the development cycle of application system is greatly reduced.Business datum is stored in database
In, it provides platform for management, the networking operation of mass data and supports.
Further, the camera is the serial five mega pixel industrial cameras of Balser.
Above-mentioned beneficial effect is, after the CCD exposure in Balser five mega pixel industrial cameras of series, two pole of photoelectricity
Pipe is released charge by the excitation of light, thus the electric signal of photosensitive element just generates.CCD controls chip and utilizes photosensitive element
In control signal lines electric current that photodiode is generated control, exported by electric current transmission circuit, CCD can will be primary
The electrical signal collection that imaging generates gets up, and is uniformly output to amplifier.It is sent to A/D by amplification and filtered electric signal,
It by electric signal is at this time that analog signal is converted to digital signal, production figures image by A/D, to be transferred in host work platform
Industrial PC.
Further, the light source is the industrial white light source of annular.
Above-mentioned beneficial effect is that the light of annular industry light source internal reflection can effectively be reflected into the camera lens of camera
On, so that camera can clearly shoot material strip;White light source can be very good to filter the shadow of extraneous LED and sunlight
It rings, not will cause the erroneous judgement of product.
The utility model has the beneficial effects that be able to solve product riveting width narrow for the utility model, without riveting, do not have
The problems such as electrode, human eye fatigue, label print less, and quality is unable to get control;The utility model can repeat to detect, big data point
Analysis and tracking, there is no artificial erroneous detection, fatigue can substitute 6 people or so with continuous production in 24 hours substantially.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the side view of the utility model;
Fig. 3 is the module control figure of the utility model.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described
Embodiment is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally
Field those of ordinary skill every other embodiment obtained without making creative work belongs to practical
Novel protected range.
It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " the
One ", " second ", " third " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection;It can be mechanical connection, be also possible to be electrically connected;Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
The concrete meaning of language in the present invention.
As shown in Figure 1 to Figure 3, the utility model provides high-precision charger riveting visual detection equipment, including host work
Make platform 1, air cylinder supporting structure 2, cylinder 3, display screen 4, fixed frame 6, camera 8, light source 9, sliding block 10, riveting jig 11, product to control
Tool 12, the air cylinder supporting structure 2 is set to 1 upper end side of host work platform and connect with host work platform 1, and the cylinder 3 is arranged
It is connect in 2 top of air cylinder supporting structure with air cylinder supporting structure 2, the top of air cylinder supporting structure 2, institute are run through in the promote-side of the cylinder 3
It states fixed frame 6 and is set to the 1 upper end other side of host work platform and connect with host work platform 1, the lateral inner of the fixed frame 6 is set
It is equipped with sliding slot 7, the camera 8 is set to 6 side of fixed frame, and the fixing end of the camera 8 is set to living with sliding slot 7 in sliding slot 7
Dynamic connection, the light source 9 are set to 8 lower section of camera, and the side of the light source 9 is fixedly connected with fixed frame 6;
The display screen 4 is set to 2 side of air cylinder supporting structure, and the display screen 4 is connected by bracket 5 and host work platform 1
It connects, the height of the bracket 5 is greater than the height of cylinder 3 and fixed frame 6;
The sliding block 10 is set to 9 lower end of light source, and the sliding block 10 is connect with 1 top of host work platform, the sliding block 10
Length be greater than the distance between air cylinder supporting structure 2 and fixed frame 6, the riveting jig 11 is set to 2 lower end of air cylinder supporting structure,
The fixing end of the riveting jig 11 is connect with the promote-side of cylinder 3, and the bottom end of the product jig 12 is concave structure, described
Product jig 12 is set to the upper end of sliding block 10 and sliding block 10 is slidably connected;
The cylinder 3, display screen 4, camera 8, light source 9 are electrically connected with host work platform 1 respectively.
Industrial PC built in host work platform 1, industrial PC are the operating platforms based on embedded system, it can be achieved that current
The function of the products such as widely used industrial personal computer, tablet computer, HMI man-machine interface, the directly operation of support color touch screen, more band
There are analog input, output switch parameter interface, supports audio/video encoding/decoding, Network Transmitting, can directly build small-sized control system
It unites or as security protection, industry control relevant operation terminal.It is equivalent to the touch-screen-enabled display screen of computer.
Industrial PC uses Embedded Hardware Platform and Windows operating system, cooperates the embedded configuration of autonomous property right
Software, for client provide it is a kind of it is with better function, system cost is lower, the stronger selection of reliability.
Industrial PC configuration software uses Embedded Database Technology, and the function of system passes through under Windows environment
Design software is configured without programming, and the development cycle of application system is greatly reduced.Business datum is stored in database
In, it provides platform for management, the networking operation of mass data and supports.
Camera 8 is the serial five mega pixel industrial cameras of Balser, in Balser five mega pixel industrial cameras of series
After CCD exposure, photodiode is released charge by the excitation of light, thus the electric signal of photosensitive element just generates.CCD control
Coremaking piece is controlled using the electric current that the control signal lines in photosensitive element generate photodiode, transmits electricity by electric current
Road output, CCD can get up the electrical signal collection of Polaroid generation, uniformly be output to amplifier.After amplification and filtering
Electric signal be sent to A/D, be at this time that analog signal is converted to digital signal by electric signal by A/D, production figures image, thus
The industrial PC being transferred in host work platform 1.
Light source 9 is the industrial white light source of annular, and the light of annular industry light source internal reflection can effectively be reflected into camera
Camera lens on so that camera can clearly shoot material strip;White light source can be very good to filter extraneous LED and sunlight
Influence, not will cause the erroneous judgement of product.
Its course of work of the utility model is as follows: the product jig 12 on mobile sliding block 10 makes to 11 lower end of riveting jig
It is corresponding with riveting jig 11 to obtain product jig 12, product is put into product jig 12, it is dynamic that host work platform 1 controls cylinder 3
Make, cylinder 3 pushes riveting jig 11 to move down, to complete to work to the riveting of product, mobile product is controlled again after the completion of riveting
Tool 12 is to the lower section of light source 9, and after product enters the visual range of camera 8, camera 8 is passed to image in host work platform 1
Industrial PC.Industrial PC carries out characteristics extraction to image, is precipitated, then the information drawn is passed to display screen 4, most
All information is showed from display screen 4 eventually.
Examples for clearly illustrating the present invention, and do not limit the embodiments.For the ordinary skill people of fields
For member, other different forms of changes or modifications may be made based on the above description, there is no need and unable to right
All embodiments are exhaustive, and thus changes and variations that derived from are still in the utility model
In protection scope.
Claims (4)
1. high-precision charger riveting visual detection equipment, which is characterized in that including host work platform (1), air cylinder supporting structure
(2), cylinder (3), display screen (4), fixed frame (6), camera (8), light source (9), sliding block (10), riveting jig (11), product are controlled
Have (12), the air cylinder supporting structure (2) is set to host work platform (1) upper end side and connect with host work platform (1), the gas
Cylinder (3) is set to air cylinder supporting structure (2) top and connect with air cylinder supporting structure (2), and the promote-side of the cylinder (3) is solid through cylinder
Determine the top of frame (2), the fixed frame (6) is set to host work platform (1) the upper end other side and connect with host work platform (1),
The lateral inner of the fixed frame (6) is provided with sliding slot (7), and the camera (8) is set to fixed frame (6) side, the camera
(8) fixing end is set in sliding slot (7) and is flexibly connected with sliding slot (7), and the light source (9) is set to below camera (8), described
The side of light source (9) is fixedly connected with fixed frame (6);
The display screen (4) is set to air cylinder supporting structure (2) side, and the display screen (4) passes through bracket (5) and host work platform
(1) it connects, the height of the bracket (5) is greater than the height of cylinder (3) and fixed frame (6);
The sliding block (10) is set to light source (9) lower end, and the sliding block (10) connect with host work platform (1) top, the cunning
The length of block (10) is greater than the distance between air cylinder supporting structure (2) and fixed frame (6), and the riveting jig (11) is set to cylinder
The fixing end of fixed frame (2) lower end, the riveting jig (11) is connect with the promote-side of cylinder (3), the product jig (12)
Bottom end be concave structure, the product jig (12) is set to the upper end of sliding block (10) and sliding block (10) is slidably connected;
The cylinder (3), display screen (4), camera (8), light source (9) are electrically connected with host work platform (1) respectively.
2. high-precision charger riveting visual detection equipment according to claim 1, which is characterized in that the host work
Industrial PC built in platform (1).
3. high-precision charger riveting visual detection equipment according to claim 1, which is characterized in that the camera (8)
For the serial five mega pixel industrial cameras of Balser.
4. high-precision charger riveting visual detection equipment according to claim 1, which is characterized in that the light source (9)
For annular industrial white light source.
Priority Applications (1)
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CN201821600989.XU CN208847673U (en) | 2018-09-29 | 2018-09-29 | High-precision charger riveting visual detection equipment |
Applications Claiming Priority (1)
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CN201821600989.XU CN208847673U (en) | 2018-09-29 | 2018-09-29 | High-precision charger riveting visual detection equipment |
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CN208847673U true CN208847673U (en) | 2019-05-10 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111044937A (en) * | 2019-12-24 | 2020-04-21 | 江苏正通电子股份有限公司 | Riveting detection equipment for injection molding electronic product |
CN112059097A (en) * | 2020-07-24 | 2020-12-11 | 凌云工业股份有限公司 | Automatic riveting flexibility control method based on visual guidance |
-
2018
- 2018-09-29 CN CN201821600989.XU patent/CN208847673U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111044937A (en) * | 2019-12-24 | 2020-04-21 | 江苏正通电子股份有限公司 | Riveting detection equipment for injection molding electronic product |
CN112059097A (en) * | 2020-07-24 | 2020-12-11 | 凌云工业股份有限公司 | Automatic riveting flexibility control method based on visual guidance |
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