CN208846855U - A kind of raw material drying machine having product quality control function - Google Patents
A kind of raw material drying machine having product quality control function Download PDFInfo
- Publication number
- CN208846855U CN208846855U CN201821417935.XU CN201821417935U CN208846855U CN 208846855 U CN208846855 U CN 208846855U CN 201821417935 U CN201821417935 U CN 201821417935U CN 208846855 U CN208846855 U CN 208846855U
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- raw material
- material drying
- drying machine
- control cabinet
- air supply
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- Injection Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model discloses a kind of raw material drying machines for having product quality control function, including dry bucket and mass monitoring system, the upper end of the drying bucket is communicated with hopper, the side of the drying bucket is connected to by pipeline with heat generating device, the side of the heat generating device is communicated with air supply duct, the other end of the air supply duct is connect with air supply motor, the bottom of dry bucket is connected to through rack with charging line, the other end of the charging line is connected to the upper end of the small hopper of injection molding machine, the mass monitoring system includes raw material drying machine control cabinet, machine Control system case, robot control cabinet and PLC controller, the raw material drying machine control cabinet, machine Control system case and robot control cabinet are electrically connected with PLC controller.A possibility that the utility model can be prejudged in advance by the drying machine and examine the working strength of product with automatic distinguishing non-defective unit and defective products, reduction later period, and the equipment that gives warning in advance breaks down, extends service life of equipment.
Description
Technical field
The utility model belongs to drying machine technical field, and in particular to a kind of raw material for having product quality control function is dry
Dry machine.
Background technique
The material of current injection molding, the drying of pressure injection field normal use raw material drying machine is completed in molding production mostly
Afterwards, monitoring single product is removed to distinguish non-defective unit and defective products by personal monitoring or inspection equipment, go again instead after finding defective products
Look into whether machinery equipment technological parameter is abnormal, there are passivitys for the quality control process entirely produced, cannot find product in advance
There is a possibility that quality abnormal, and need in components after failure just can be by for common raw material drying machine abnormal
It was found that and repaired, do not have the equipment that gives warning in advance and abnormal function occur.
Utility model content
The purpose of this utility model is to provide a kind of raw material drying machines for having product quality control function, dry by this
Dry machine can prejudge in advance to be examined the working strength of product, gives warning in advance and set with automatic distinguishing non-defective unit and defective products, reduction later period
Standby a possibility that breaking down, extend service life of equipment, to solve the problems mentioned in the above background technology.
To achieve the above object, the utility model provides the following technical solutions: a kind of to have product quality control function
Raw material drying machine, including dry bucket and mass monitoring system, the upper end of the drying bucket are communicated with hopper, the side of the drying bucket
Portion is connected to by pipeline with heat generating device, and the side of the heat generating device is communicated with air supply duct, the air supply duct it is another
End is connect with air supply motor, and the air supply motor is installed in rack, and the drying bucket is installed in rack, the bottom of dry bucket
It is connected to through rack with charging line, the other end of the charging line is connected to the upper end of the small hopper of injection molding machine, the quality
Monitoring system includes raw material drying machine control cabinet, machine Control system case, robot control cabinet and PLC controller, and the raw material is dry
Dry machine control cabinet, machine Control system case and robot control cabinet are electrically connected with PLC controller.
Preferably, baiting valve is installed on the charging line.
Preferably, the raw material drying machine control cabinet includes product quality control unit and equipment DNA monitoring unit.
Preferably, the control of product quality monitoring unit includes that pressure sensor, dew point monitoring sensor, injection molding machine are small
Bin level inductor, dry tubbing position inductor, anti-caking inductor and temperature sensor, the pressure sensor are installed on
The side of rack, the dew point monitoring sensor are installed on the side wall of dry bucket bottom, the small bin level induction of injection molding machine
Device is installed on the side of the small hopper of injection molding machine, and the dry tubbing position inductor and anti-caking inductor are mounted in dry bucket
The side wall in portion, and anti-caking inductor is located at the lower section of dry tubbing position inductor opposite side, the temperature sensor peace
Loaded in connecting pipe.
Preferably, the equipment DNA monitoring unit includes motor heat sensor, motor bearing shock sensor, motor
Current sensor and heat generating device current sensor, the motor bearing shock sensor are installed on the bearing of air supply motor tail portion
On, the motor heat sensor is installed on the side of the Inside coil of air supply motor, the motor current sensor and fever
Device current sensor is mounted on the inside of raw material drying machine control cabinet.
Preferably, the bottom of the bracket is equipped with universal wheel.
Preferably, heat generating device includes heat-generating pipe.
Compared with prior art, the utility model has the beneficial effects that
1, the utility model can prejudge the problem in dry link by product quality control unit,
Electric signal is passed into PLC controller, PLC controller prejudges out injection molding machine under certain technological parameter and produces after analyzing parameter
Product is non-defective unit or defective products out, and instruction is passed to robot control cabinet, realizes that subregion is put.
2, the utility model can have zero of give warning in advance air supply motor and heat generating device by DNA monitoring unit
There is abnormal function in part, and electric signal is passed to PLC controller, after PLC controller analyzes parameter and alarms, side
Just maintenance of equipment personnel have the component of hidden danger to overhaul in device in advance, reduce equipment fault probability, provide for factory higher
The Collective stewardship mode of efficiency.
Detailed description of the invention
Fig. 1 is the main view of the utility model；
Fig. 2 is the PLC controller functional block diagram of the utility model.
In figure: 1 dry bucket, 2 hoppers, 3 connecting pipes, 4 heat generating devices, 5 air supply ducts, 6 air supply motors, 7 racks, 8 are sent
Pipe material, the small hopper of 9 injection molding machines, 10 baiting valves, 11 universal wheels, 12 raw material drying machine control cabinets, 13 pressure sensors, 14 dew points
Monitor sensor, 15 temperature sensors, 16 anti-caking inductors, 17 dry tubbing position inductors, the small bin level of 18 injection molding machines
Inductor.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
The utility model provides a kind of technical solution referring to FIG. 1-2: a kind of raw material having product quality control function
Drying machine, including dry bucket 1 and mass monitoring system, the upper end of the drying bucket 1 are communicated with hopper 2, the side of the drying bucket 1
Portion is connected to by connecting pipe 3 with heat generating device 4, and the side of the heat generating device 4 is communicated with air supply duct 5, the air supply tube
The other end in road 5 is connect with air supply motor 6, and the air supply motor 6 is installed in rack 7, and the drying bucket 1 is installed on rack 7
On, the bottom of dry bucket 1 is connected to through rack 7 with charging line 8, the other end and the small hopper 9 of injection molding machine of the charging line 8
Upper end connection, the mass monitoring system include raw material drying machine control cabinet 12, machine Control system case, robot control cabinet,
Quality monitor unit, equipment DNA monitoring unit and PLC controller, the quality monitor unit and equipment DNA monitoring unit with
Raw material drying machine control cabinet 12 communicates to connect, the raw material drying machine control cabinet 12, machine Control system case and robot control cabinet
It is electrically connected with PLC controller.
Further, baiting valve 10 is installed on the charging line 8, to injection molding machine small powder after completing convenient for dry materials
Struggle against 9 feedings.
By setting quality monitor unit and equipment DNA monitoring unit, be conducive to accurately judge various process parameters and portion
Whether part is normal.
Further, the control of product quality monitoring unit includes pressure sensor 13, dew point monitoring sensor 14, note
The small bin level inductor 18 of molding machine, dry tubbing position inductor 17, anti-caking inductor 16 and temperature sensor 15, the pressure
Force snesor 13 is installed on the side of rack, and the dew point monitoring sensor 14 is installed on the side wall of dry bucket bottom electronic box, institute
State the side that the small bin level inductor 18 of injection molding machine is installed on the small hopper of injection molding machine, the dry tubbing position inductor 17 and anti-
Agglomeration inductor 16 is mounted on the side wall in the middle part of dry bucket, and anti-caking inductor 16 is located at dry tubbing position inductor 17
The lower section of opposite side, the temperature sensor 15 are installed in connecting pipe 3, are conducive to the problem in process procedure
Carry out parameter feedback.
Further, the equipment DNA monitoring unit includes motor heat sensor, motor bearing shock sensor, horse
Up to current sensor and heat generating device current sensor, the motor bearing shock sensor is installed on the axis of air supply motor tail portion
It holds, the motor heat sensor is installed on the side of the Inside coil of air supply motor, the motor current sensor and hair
Thermal current sensor is mounted on the inside of raw material drying machine control cabinet 12, is conducive to give warning in advance air supply motor and fever
There is abnormal function in the components of device, and maintenance of equipment personnel is facilitated to make maintenance in advance to equipment, reduce equipment fault machine
Rate.
Further, the bottom of the bracket 7 is equipped with universal wheel 11, convenient for the movement of drying machine.
Working principle: in use, device for opening, material is transported to drying in dry bucket 3 from hopper 2, under entering after dry
One process, by device will be provided with PLC controller and with raw material drying machine control cabinet 12, machine Control system case and robot control
Case processed is electrically connected, and is prejudged out injection molding machine under certain technological parameter after can analyzing technological parameters such as dry links and is produced
Product is non-defective unit or defective products, and instruction is passed to robot control cabinet, realizes that subregion is put, and being provided simultaneously with can be pre- in advance
There is abnormal function in the components of alert air supply motor and heat generating device, and electric signal is passed to PLC controller, PLC control
It after device analyzes parameter and alarms, maintenance of equipment personnel is facilitated to have the component of hidden danger to overhaul in device, reduce equipment
Failure probability provides the Collective stewardship mode of higher efficiency for factory.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (5)
1. a kind of raw material drying machine for having product quality control function, including dry bucket (1) and mass monitoring system, feature
Be: the upper end of the drying bucket (1) is communicated with hopper (2), and the side of the drying bucket (1) passes through connecting pipe (3) and hair
Thermal (4) connection, the side of the heat generating device (4) are communicated with air supply duct (5), the other end of the air supply duct (5)
It is connect with air supply motor (6), the air supply motor (6) is installed in rack (7), and the drying bucket (1) is installed on rack (7)
On, the bottom of dry bucket (1) is connected to through rack (7) with charging line (8), the other end of the charging line (8) and injection molding
The upper end of the small hopper of machine (9) is connected to, the mass monitoring system include raw material drying machine control cabinet (12), machine Control system case,
Robot control cabinet, product quality control unit, equipment DNA monitoring unit and PLC controller, the product quality control unit
It is communicated to connect with raw material drying machine control cabinet (12) with equipment DNA monitoring unit, the raw material drying machine control cabinet (12), note
Molding machine control cabinet and robot control cabinet are electrically connected with PLC controller.
2. a kind of raw material drying machine for having product quality control function according to claim 1, it is characterised in that: described
Baiting valve (10) are installed on charging line (8).
3. a kind of raw material drying machine for having product quality control function according to claim 1, it is characterised in that: described
Control of product quality monitoring unit includes pressure sensor (13), dew point monitoring sensor (14), the small bin level sense of injection molding machine
Answer device (18), dry tubbing position inductor (17), anti-caking inductor (16) and temperature sensor (15), the pressure sensor
(13) it is installed on the side of rack, the dew point monitoring sensor (14) is installed on the side wall of dry bucket (1) bottom, the injection molding
The small bin level inductor (18) of machine is installed on the side of the small hopper of injection molding machine (9), the dry tubbing position inductor (17) and
Anti-caking inductor (16) is mounted on the side wall in the middle part of dry bucket (1), and anti-caking inductor (16) is located at dry tubbing
The lower section of position inductor (17) opposite side, the temperature sensor (15) are installed on connecting pipe (3).
4. a kind of raw material drying machine for having product quality control function according to claim 1, it is characterised in that: described
Equipment DNA monitoring unit includes motor heat sensor, motor bearing shock sensor, motor current sensor and heat generating device
Current sensor, the motor bearing shock sensor are installed on the bearing of air supply motor (6) tail portion, and the motor heat passes
Sensor is installed on the side of the Inside coil of air supply motor (6), the motor current sensor and heat generating device current sensor
It is mounted on the inside of raw material drying machine control cabinet (12).
5. a kind of raw material drying machine for having product quality control function according to claim 1, it is characterised in that: described
The bottom of rack (7) is equipped with universal wheel (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821417935.XU CN208846855U (en) | 2018-08-30 | 2018-08-30 | A kind of raw material drying machine having product quality control function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821417935.XU CN208846855U (en) | 2018-08-30 | 2018-08-30 | A kind of raw material drying machine having product quality control function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208846855U true CN208846855U (en) | 2019-05-10 |
Family
ID=66357815
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821417935.XU Active CN208846855U (en) | 2018-08-30 | 2018-08-30 | A kind of raw material drying machine having product quality control function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208846855U (en) |
-
2018
- 2018-08-30 CN CN201821417935.XU patent/CN208846855U/en active Active
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