CN208829826U - A kind of spinning frame suction system - Google Patents

A kind of spinning frame suction system Download PDF

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Publication number
CN208829826U
CN208829826U CN201821179336.9U CN201821179336U CN208829826U CN 208829826 U CN208829826 U CN 208829826U CN 201821179336 U CN201821179336 U CN 201821179336U CN 208829826 U CN208829826 U CN 208829826U
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China
Prior art keywords
cotton
suction system
air hose
spinning frame
outlet
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CN201821179336.9U
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Chinese (zh)
Inventor
周海峰
文执俊
任伟年
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Far Spinning Industry (wuxi) Co Ltd
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Far Spinning Industry (wuxi) Co Ltd
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Abstract

The utility model discloses a kind of spinning frame suction systems, including first half and latter half of, first half and it is latter half of include the cotton sucking blower, cotton storage tank, main air hose being arranged successively from headstock to the tailstock, main air hose is equipped with several air inlet holes, first half and it is latter half of further include several flute pipes, flute pipe is equipped with several cotton suction holes and one goes out cotton hole, out the air inlet hole connection on cotton Kong Yuzhu air hose.The utility model provides a kind of spinning frame suction system, effectively reduces the electric energy loss of suction system and the blocking frequency of air hose, improves suction system working efficiency.

Description

A kind of spinning frame suction system
Technical field
The utility model relates to technical field of textile machine, and in particular to a kind of spinning frame suction system.
Background technique
Spinning frame suction system is the important component of spinning frame, and reducing suction system energy consumption is that textile mills are energy-saving One of emphasis.But suction system in the prior art is mostly a main air pipe line, since main air hose pipeline is longer, to guarantee to inhale The negative pressure value of cotton system tail portion, generally requires the blower using relatively high power, and the energy consumption that this allows for suction system is higher.
Utility model content
The purpose of the utility model is to overcome defects existing in the prior art, provide a kind of spinning frame suction system, The electric energy loss of suction system and the blocking frequency of air hose are effectively reduced, while improving suction system working efficiency.
To achieve the above object, the technical solution of the utility model is there is provided a kind of spinning frame suction system, including preceding Half portion and latter half of, the first half and it is latter half of include the cotton sucking blower being arranged successively from headstock to the tailstock, cotton storage tank, master Air hose, main air hose are equipped with several air inlet holes, the first half and it is latter half of further include several flute pipes, flute pipe is equipped with several suctions Cotton hole and one go out cotton hole, out the air inlet hole connection on cotton Kong Yuzhu air hose.
Preferably, the cotton storage tank is equipped with air inlet and outlet and chamber door, and air outlet is equipped with filter screen, and chamber door is transparent Organic glass material, the air inlet are connect with main wind tube outlet.
Preferably, the cotton sucking blower includes impeller body, motor and shield, and the shield is enclosed in the outer of impeller body Portion, impeller body center are equipped with drive shaft, and drive shaft, which is connected to the motor, to be connect, and motor is mounted on the outside of shield side, shield The other side is equipped with notch, and the air outlet of the notch and cotton storage tank connects, and is additionally provided with exhaust outlet on shield.
Preferably, the impeller body includes the identical circular bottom plate of two sizes, and two bottom plates are parallel to each other, in two bottom plates Between be provided with it is several towards consistent blade, blade and two bottom plates are perpendicular, two long sides of blade and two bottom plates are solid Fixed connection, blade one end and driving axis connection, blade body and circular bottom plate edge tangent line are in 45 ° of angles.
Preferably, the cotton suction hole on the flute pipe is equipped with the diversion pipe to flute pipe internal stretch, diversion pipe and flute tube body Angle is 20~30 °, the outlet of diversion pipe towards going out cotton hole, it is described go out cotton hole be it is horn-like, loudspeaker opening is towards in flute pipe Portion.
Preferably, the air inlet hole of the main air hose is equipped with the guide duct to main air hose internal stretch, guide duct and main air hose Ontology angle is 20~30 °, outlet of the outlet of guide duct towards main air hose.
Preferably, the outlet axial geometric center lines phase with flute pipe, main air hose respectively of the diversion pipe, guide duct Vertically.
Advantages and beneficial effects of the utility model lie in that
1, traditional suction system need to use rated power for 2.2KW motor, and the suction system of the utility model is using specified Power is that the motor of 0.75KW can meet production requirement, that is, reduces the power consumption of suction system, while ensure that suction efficiency.
2, flute pipe cotton suction hole is equipped with diversion pipe, and the air inlet of main air hose is equipped with guide duct, effectively reduce incident air flow with The impact resistance of flute pipe or main air hose rear surface changes the inclination angle of incident flow, Ke Yixian by increased diversion pipe or guide duct It writes to make the incident air flow close to rear surface to deviate to tailpipe, reduces rushing for incident air flow and flute pipe or main air hose rear surface The block area of generation is hit, the inhalation flow of suction tube and main air hose is improved, improves the suction efficiency of suction system.
3, blade body and circular bottom plate edge tangent line are in 45 ° of angles, effectively raise the air output of blower, using compared with The motor of low-power can meet suction system negative pressure requirements.
Detailed description of the invention
Fig. 1 is suction system structural schematic diagram;
Fig. 2 is impeller body structural schematic diagram;
Fig. 3 is flute pipe structural schematic diagram;
Fig. 4 is main air duct structure schematic diagram.
Description of symbols:
1, first half;2, latter half of;3, cotton storage tank;4, main air hose;5, guide duct;6, flute pipe;7, cotton suction hole;8, go out cotton Hole;9, diversion pipe;10, motor;11, shield;12, bottom plate;13, blade;14, drive shaft.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is further described.Implement below Example is only used for clearly illustrating the technical solution of the utility model, and cannot be used as a limitation the protection model of limitation the utility model It encloses.
As shown in Figure 1, including first half 1 and latter half of 2, the first half 1 and latter half of 2 includes from headstock to the tailstock The cotton sucking blower that is arranged successively, cotton storage tank 3, main wind 4 are managed, and main air hose 4 is equipped with several air inlet holes, the first half 1 and later half Portion 2 further includes several flute pipes 6, and flute pipe 6 is equipped with several cotton suction holes 7 and one goes out cotton hole 8, out on cotton hole 8 and main air hose 4 Air inlet hole connection.
As shown in Fig. 2, the impeller body includes the identical circular bottom plate 12 of two sizes, two bottom plates 12 are parallel to each other, Be provided between two bottom plates 12 it is several towards consistent blade 13, blade 13 and two bottom plates 12 are perpendicular, two of blade 13 Long side is fixedly connected with two bottom plates 12, and 13 one end of blade is connect with drive shaft 14,13 ontology of blade and 12 side of circular bottom plate Edge tangent line is in 45 ° of angles.The air output for improving blower ensure that the impeller body of small size can meet production requirement.
As shown in figure 3, cotton suction hole 7 on the flute pipe 6 is equipped with the diversion pipe 9 to 6 internal stretch of flute pipe, diversion pipe 9 with 6 ontology angle of flute pipe is 20~30 °, the outlet of diversion pipe 9 towards going out cotton hole 8, it is described go out cotton hole 8 be it is horn-like, loudspeaker are opened Mouthful towards inside flute pipe.Wherein 20~30 ° of diversion pipe 9 and 6 ontology angle of flute pipe, meet fluid engineering, ensure that flute pipe 6 In throughput it is maximum, cotton hole 8 is horn-like out, reduces the stopping state of flute pipe 6, ensure that the work effect of suction system Rate.
As shown in figure 4, the air inlet hole of the main air hose 4 be equipped with to main 4 internal stretch of air hose guide duct 5, guide duct 5 with Main 4 ontology angle of air hose is 20~30 °, outlet of the outlet of guide duct 5 towards main air hose 4.Wherein guide duct 5 and main air hose 4 20~30 ° of ontology angles, meet fluid engineering, ensure that the throughput in main air hose 4 is maximum, reduce the stifled of main air hose 4 Situation is filled in, ensure that the working efficiency of suction system.
Flute pipe cotton suction hole is equipped with diversion pipe, and the air inlet of main air hose is equipped with guide duct, effectively reduces incident air flow and flute The impact resistance of pipe or main air hose rear surface changes the inclination angle of incident flow by increased diversion pipe or guide duct, can be significant The incident air flow close to rear surface must be made to deviate to tailpipe, reduce the impact of incident air flow and flute pipe or main air hose rear surface The block area of generation improves the inhalation flow of suction tube and main air hose, improves the suction efficiency of suction system.
Preferred mode is in the present embodiment, and the cotton storage tank is equipped with air inlet and outlet and chamber door, and air outlet was equipped with Strainer, chamber door are transparent organic glass material, and the air inlet is connect with main wind tube outlet.Strainer has effectively intercepted in air-flow Yarn, prevent yarn from entering inside impeller body;Chamber door is transparent organic glass material, observes storage in time convenient for staff Yarn reserves in hopper.
Preferred mode is in the present embodiment, and the cotton sucking blower includes impeller body, motor and shield, the shield It is enclosed in the outside of impeller body, impeller body center is equipped with drive shaft, and drive shaft, which is connected to the motor, to be connect, and motor is mounted on shield one The outside of side, the shield other side are equipped with notch, and the air outlet of the notch and cotton storage tank connects, and are additionally provided with air draft on shield Mouthful.Guarantee the impeller body of blower not by the pollution of extraneous dust etc., while injury when avoiding wheel rotation to operator.
In the present embodiment preferred mode is, the diversion pipe, guide duct outlet respectively with flute pipe, main air hose Axial geometric center lines are perpendicular.It ensure that diversion pipe, guide duct outlet are consistent with fluid flow direction, reduce outlet fluid and flute The impact resistance of pipe rear wall or main air hose rear wall.
Working principle:
When driving, the first half of suction system and it is latter half of start to work, wherein first half and latter half of work are former Reason be it is identical, i.e., motor impeller body rotates, and makes to generate negative pressure in main air hose and flute pipe, and the cotton suction hole of flute pipe is by spun yarn Cloth in the yarn sucking flute pipe that machine front roller generates, the interior air-flow with yarn of flute pipe go out the wind-guiding in cotton hole and main air hose through flute pipe Pipe enters inside main air hose, and the air-flow with yarn enters cotton storage tank through main wind tube outlet and stores.
Embodiment 1
It is used cooperatively using the spinning frame suction system and clear pool spinning frame Zinser360 of the utility model, the working time It is 30 days, 2,0.75KW motor, records the quality conditions of the electricity consumption of suction system, line clogging number, spun yarn product.
Comparative example 1
It being used cooperatively using the suction system and clear pool spinning frame Zinser360 of the prior art, the working time is 30 days, 2,2.2KW motor, record the quality conditions of the electricity consumption of suction system, line clogging number, distal end negative pressure value, spun yarn product.
1 embodiment 1 of table and comparative example device therefor parameter detail
2 embodiment 1 of table and 1 experimental result of comparative example
Experimental data shows: embodiment 1 meets product using the spun yarn product that the suction system of the utility model produces and wants It asks, there is no line clogging situation, distal end negative pressure value is 500~600 Pa, electricity consumption 1050KWh;Comparative example 1 uses The spun yarn product of the suction system production of the prior art meets product requirement, and line clogging 3 times, distal end negative pressure value is 1000~ 1200Pa, electricity consumption 2635KWh.
Impeller body size used in the utility model suction system is less than blower in the prior art, and then mating with impeller body The power of motor used also reduces accordingly.The electricity consumption compared with comparative example 1 of embodiment 1 saves 60%, (2635-1050) ÷ 2635 × 100% ≈ 60% illustrate using the spinning frame suction system of the utility model under the premise of ensure that product quality The energy consumption in spun yarn production process is significantly reduced, while reducing the line clogging number of suction system, improves product Production efficiency.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art For art personnel, without deviating from the technical principle of the utility model, several improvements and modifications can also be made, these change It also should be regarded as the protection scope of the utility model into retouching.

Claims (7)

1. a kind of spinning frame suction system, which is characterized in that including first half and latter half of, the first half and latter half of wrap The cotton sucking blower, cotton storage tank, main air hose being arranged successively from headstock to the tailstock are included, main air hose is equipped with several air inlet holes, before described Half portion and it is latter half of further include several flute pipes, flute pipe is equipped with several cotton suction holes and one goes out cotton hole, out on cotton Kong Yuzhu air hose Air inlet hole connection.
2. a kind of spinning frame suction system as described in claim 1, it is characterised in that: the cotton storage tank is equipped with air inlet, goes out Air port and chamber door, air outlet are equipped with filter screen, and chamber door is transparent organic glass material, and the air inlet and main wind tube outlet connect It connects.
3. a kind of spinning frame suction system as claimed in claim 2, it is characterised in that: the cotton sucking blower include impeller body, Motor and shield, the shield are enclosed in the outside of impeller body, and impeller body center is equipped with drive shaft, drive shaft and motor phase Connection, motor are mounted on the outside of shield side, and the shield other side is equipped with notch, the air outlet of the notch and cotton storage tank It connects, is additionally provided with exhaust outlet on shield.
4. a kind of spinning frame suction system as claimed in claim 3, it is characterised in that: the impeller body includes two size phases Same circular bottom plate, two bottom plates are parallel to each other, are provided between two bottom plates several towards consistent blade, blade and two bottoms Plate is perpendicular, and two long sides of blade are fixedly connected with two bottom plates, blade one end and driving axis connection, blade body and circle Shape bottom edge tangent line is in 45 ° of angles.
5. a kind of spinning frame suction system as claimed in claim 4, it is characterised in that: the cotton suction hole on the flute pipe be equipped with to The diversion pipe of flute pipe internal stretch, diversion pipe and flute tube body angle are 20~30 °, and the outlet of diversion pipe direction goes out cotton hole, It is described go out cotton hole be it is horn-like, loudspeaker opening is towards inside flute pipe.
6. a kind of spinning frame suction system as claimed in claim 5, it is characterised in that: the air inlet hole of the main air hose be equipped with to The guide duct of main air hose internal stretch, guide duct and main air hose ontology angle are 20~30 °, and the outlet of guide duct is towards main wind The outlet of pipe.
7. a kind of spinning frame suction system as claimed in claim 6, it is characterised in that: the outlet of the diversion pipe, guide duct Section is perpendicular with the axial geometric center lines of flute pipe, main air hose respectively.
CN201821179336.9U 2018-07-25 2018-07-25 A kind of spinning frame suction system Active CN208829826U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821179336.9U CN208829826U (en) 2018-07-25 2018-07-25 A kind of spinning frame suction system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821179336.9U CN208829826U (en) 2018-07-25 2018-07-25 A kind of spinning frame suction system

Publications (1)

Publication Number Publication Date
CN208829826U true CN208829826U (en) 2019-05-07

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CN201821179336.9U Active CN208829826U (en) 2018-07-25 2018-07-25 A kind of spinning frame suction system

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113584651A (en) * 2021-08-31 2021-11-02 天津工业大学 Diversion type spun yarn broken end detection method and diversion type yarn suction part

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113584651A (en) * 2021-08-31 2021-11-02 天津工业大学 Diversion type spun yarn broken end detection method and diversion type yarn suction part

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