CN208825788U - Upper tin station and with tin all-in-one machine in the punching of tin station on this - Google Patents

Upper tin station and with tin all-in-one machine in the punching of tin station on this Download PDF

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Publication number
CN208825788U
CN208825788U CN201821631735.4U CN201821631735U CN208825788U CN 208825788 U CN208825788 U CN 208825788U CN 201821631735 U CN201821631735 U CN 201821631735U CN 208825788 U CN208825788 U CN 208825788U
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China
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tin
cylinder
station
heating head
fixture
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CN201821631735.4U
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Chinese (zh)
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王光辉
刘永利
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Xi'an Zhongyixing Automation Equipment Co Ltd
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Xi'an Zhongyixing Automation Equipment Co Ltd
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Abstract

The utility model belongs to tin technical field on melt, and in particular to a kind of upper tin station and with tin all-in-one machine in the punching of tin station on this.The upper tin station includes upper heating head cylinder, upper heating head, lower heating head cylinder and lower heating head, upper heating head and lower heating head are setting symmetrical above and below, heating head cylinder is provided with above upper heating head, lower heating head cylinder is provided with below lower heating head, upper heating head cylinder drives upper heating head movement, lower heating head cylinder drives lower heating head movement, and the lower end surface of upper heating head is provided with rectangle inner groovy.The structure of upper tin station described in the utility model is simple, and upper tin amount, upper tin position are controllable, good processing accuracy, and homogeneity of product is high.In addition, upper heating head lower end surface is provided with rectangle inner groovy in order to overcome the disadvantage that traditional tin point is in uneven thickness, in irregular shape, when upper tin, the tin silk on melt band is melted in rectangle inner groovy and forms rectangle tin point in homogeneous thickness.

Description

Upper tin station and with tin all-in-one machine in the punching of tin station on this
Technical field
The utility model belongs to tin technical field on melt, and in particular to a kind of upper tin station and with tin station on this Tin all-in-one machine in punching.
Background technique
Fuse is safeguard protection element important in circuit, and melt is core component.At present for the lean of melt Metaplasia production is a main trend of industry development.In melt production process, need to carry out upper tin to melt.Melt in the prior art Upper tin, which relies primarily on, manually to be completed using fixture, and there are the following problems: (1) working efficiency is low, and tin speed is slow, more in craft Name worker's cooperation could complete tin process, and efficiency far is not able to satisfy production requirement.(2) machining accuracy is poor, this plus tin side Formula is difficult to control amount of tin adding plus tin position, and tin silk is easy to overflow groove during heating, influences the performance of melt.(3) Safety is bad, if putting accessory well without in time removing hand, is extremely vulnerable.
Utility model content
The purpose of this utility model is to provide a kind of upper tin station and with tin all-in-one machine in the punching of tin station on this, Solve the problems, such as that the working efficiency of tin on melt in the prior art is low, machining accuracy is poor and safety is poor.
The realization process of the utility model is as follows:
A kind of upper tin station, including upper heating head cylinder, upper heating head, lower heating head cylinder and lower heating head, it is described on Heating head and lower heating head are setting symmetrical above and below, and heating head cylinder is provided with above the upper heating head, is added under described Lower heating head cylinder is provided with below hot head, the upper heating head cylinder drives upper heating head movement, the lower heating head gas Cylinder drives lower heating head movement.
Further, the lower end surface of the upper heating head is provided with rectangle inner groovy, and when upper tin, the tin silk on melt band melts Change and forms rectangle tin point in homogeneous thickness in rectangle inner groovy;It is provided between the upper heating head and lower heating head for clamping Melt carrying jig to upper tin melt band.
Further, the side of the upper tin station is provided with tin feeding wire structure, and the tin feeding wire structure includes tin feeding wire gas Cylinder and Xi Si fixture, the front end of the tin feeding wire cylinder are provided with tin silk fixture, are provided with and are used for below the tin silk fixture The mobile sliding rail of tin silk fixture, the tin feeding wire cylinder driving tin silk fixture move on the slide rail, and the tin silk fixture clamping is sent Tin silk head.
Further, the upper heating head and lower heating head are connect with heating and temperature control device respectively, the heating temperature Set temperature button, temperature display and heater switch, the temperature display screen display setting temperature are provided on control device Degree and actual temperature.
Tin all-in-one machine in punching with above-mentioned upper tin station, including station, be disposed on the station into Expect station, punching station, feeding mechanism, cutting station and transplanting turntable, is successively uniformly set in the circumferential edge of the transplanting turntable It is equipped with the first clamp fixture, the second clamp fixture, third clamp fixture, the 4th clamp fixture, the 5th clamp fixture, the 6th fixture Tooling, the 7th clamp fixture and the 8th clamp fixture, what is be correspondingly arranged on the outside of first clamp fixture is turned off station, institute It states and is correspondingly arranged on tin station on the outside of third clamp fixture, tin inspection is correspondingly arranged on the outside of the 4th clamp fixture Station is surveyed, is correspondingly arranged fluted pressing station on the outside of the 5th clamp fixture, the outside of the 6th clamp fixture is right It should be provided with bending station, be correspondingly arranged on unloading station on the outside of the 7th clamp fixture.
Further, the bottom of the station is provided with supporting leg or traveling wheel, the upper tin station, upper tin detection station, Groove pressing station, bending station and unloading station are arranged on station, are provided with waste material below the punching station Storage box, the unloading station lower section are provided with finished product containing box.
Further, the feed station includes charging tray and charging cylinder, is provided with material on the central axis of the charging cylinder Disk, melt band to be processed are wrapped on charging tray, and charging cylinder drives charging tray rotary feeding;The punching station includes punching gas Cylinder, the front end of the punching cylinder are provided with eccentric shaft structure, and punching cutter head is provided with below the eccentric shaft structure, described Punching cylinder drives eccentric shaft structure rotation, and eccentric shaft structure rotation drives punching cutter head to move up and down, and rushes on melt band Hole.
Further, the feeding mechanism includes feeding cylinder and feeding roll shaft, and the feeding roll shaft is arranged in feeding cylinder Lower section, feeding cylinder driving feeding roll shaft movement, the feeding roll shaft drives melt band to travel forward;The cutting work Position includes cutting cylinder and cutter, and below cutting cylinder, the cutting cylinder driving cutter cuts off melt for the cutter setting Band;The servo motor that the transplanting turntable includes the disk rotated clockwise and is arranged in below disk, the servo motor are Disk rotates clockwise offer driving force;First clamp fixture is by clamping part and the first air cylinder group being arranged in below clamping part At first cylinder drives the opening and closure of clamping part, first clamp fixture and the second clamp fixture, third fixture Tooling, the 4th clamp fixture, the 5th clamp fixture, the 6th clamp fixture, the structure of the 7th clamp fixture and the 8th clamp fixture It forms all the same.
Further, the upper tin detection station includes detection cylinder and the detector for detecting tin point thickness, the inspection The lower section of detection cylinder, the detection cylinder driving detector movement is arranged in gauge head;The detector is connect with controller, inspection For gauge head by tin point thickness feedback to controller, controller judges whether tin point thickness is qualified.
Further, the groove pressing station includes the groove that groove is suppressed cylinder and is arranged in below groove compacting cylinder Polishing head, the groove compacting cylinder driving groove polishing head move downward the press flute on melt band;The bending station Including bending cylinder and the bending polishing head being arranged in below bending cylinder, the bending cylinder driving bending polishing head is transported downwards It moves melt band both ends bending;The unloading station includes discharging cylinder, discharging fixture and the guide rail mobile for discharging fixture, The discharging cylinder is arranged above guide rail, and the discharging fixture is arranged below guide rail, the discharging cylinder and discharging fixture Connection, the discharging cylinder drive discharging fixture mobile discharge on guide rail.
The good effect of the utility model:
(1) structure of upper tin station described in the utility model is simple, and upper tin amount, upper tin position are controllable, good processing accuracy, produces Product consistency is high.
(2) speed of production of tin all-in-one machine is high in the punching described in the utility model with tin station on this, with artificial phase Than production efficiency is 8:1 (on-the-spot test value).
(3) safe and stable.
(4) in order to overcome the disadvantage that traditional tin point is in uneven thickness, in irregular shape, upper tin station described in the utility model Upper heating head lower end surface be provided with rectangle inner groovy, when upper tin, the tin silk on melt band is melted in rectangle inner groovy and is formed Rectangle tin point in homogeneous thickness.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of upper tin station described in the utility model;
Fig. 2 is the structural schematic diagram of tin all-in-one machine in the punching described in the utility model with tin station on this;
Fig. 3 is the structural schematic diagram of feed station described in the utility model;
Fig. 4 is the structural schematic diagram of punching station described in the utility model;
Fig. 5 is the structural schematic diagram of feeding mechanism described in the utility model;
Fig. 6 is the structural schematic diagram of cutting station described in the utility model;
Fig. 7 is structural schematic diagram of the melt with finished product after upper tin described in the utility model;
Fig. 8 is side view of the melt with finished product after upper tin described in the utility model;
In figure, tin station on 110, heating head cylinder on 111, heating head on 112,113 lower heating head cylinders, 114 it is lower plus Hot head, 115 melt carrying jigs, 1 station, 2 feed stations, 21 charging trays, 22 charging cylinders, 3 punching stations, 31 punching cylinders, 32 eccentric shaft structures, 33 punching cutter heads, 4 feeding mechanisms, 41 feeding cylinders, 42 feeding roll shafts, 5 cutting stations, 51 cutting cylinders, 52 cutters, 6 transplanting turntables, 61 first clamp fixtures, 62 second clamp fixtures, 63 third clamp fixtures, 64 the 4th clamp fixtures, 65 the 5th clamp fixtures, 66 the 6th clamp fixtures, 67 the 7th clamp fixtures, 68 the 8th clamp fixtures, tin detection station on 8,9 is recessed Slot pressing station, 10 bending stations, 11 unloading stations, 12 tin feeding wire structures, 121 tin feeding wire cylinders, 122 tin silk fixtures, 123 is sliding Rail, 124 tin feeding wire heads, 13 controllers, dogleg section of 100 melts with finished product, groove part of 101 melts with finished product, 102 is molten Punches of the body with finished product, rectangle tin point of 103 melts with finished product.
Specific embodiment
The utility model is described further below with reference to embodiment.
Working efficiency in order to solve the problems, such as tin on melt in the prior art is low, machining accuracy is poor and safety is poor, this Utility model provides a kind of upper tin station and with tin all-in-one machine in the punching of tin station on this.
Embodiment 1
Upper tin station, is shown in Fig. 1, including upper heating head cylinder 111, upper heating head 112, lower heating head gas described in the present embodiment Cylinder 113 and lower heating head 114, the upper heating head 112 and lower heating head 114 are setting symmetrical above and below, the upper heating head 112 Top be provided with heating head cylinder 111, the lower section of the lower heating head 114 is provided with lower heating head cylinder 113, it is described on Heating head cylinder 111 drives upper heating head 112 to move, and the lower heating head cylinder 113 drives lower heating head 114 to move.It is described The lower end surface of upper heating head 112 is provided with rectangle inner groovy, and when upper tin, the tin silk on melt band is melted in rectangle indent flute profile At rectangle tin point in homogeneous thickness;It is provided between the upper heating head 112 and lower heating head 114 for clamping to upper tin melt The melt carrying jig of band.The side of the upper tin station is provided with tin feeding wire structure 12, and the tin feeding wire structure 12 includes sending tin Silk cylinder 121 and Xi Si fixture 122, the front end of the tin feeding wire cylinder 121 are provided with tin silk fixture 122, the tin silk fixture 122 lower section is provided with the sliding rail 123 mobile for tin silk fixture 122, and the tin feeding wire cylinder 121 drives tin silk fixture 122 It is moved on sliding rail 123, the tin silk fixture 122 clamps tin feeding wire head 124.
The working principle of upper tin station described in the present embodiment: melt carrying jig clamps melt band, by melt band to upper tin Position alignment on heating head 112 lower section, tin feeding wire cylinder 121 drive tin silk fixture 122 moved on sliding rail 123, tin silk Fixture 122 clamps tin feeding wire head 124 and reaches upper tin station 110, and upper heating head cylinder 111 drives upper heating head 112 to move, simultaneously Lower heating head cylinder 113 drives lower heating head 114 to move, and upper and lower heating head simultaneously quickly heats product, upper heating head 112 lower end surface is provided with rectangle inner groovy, and when upper tin, it is equal that the tin silk on melt band is melted in rectangle inner groovy formation thickness Even rectangle tin point.Tin silk fixture 122 clamps tin feeding wire head 124 and returns after the completion of upper tin, upper heating head 112 and lower heating head 114 return, and complete tin process on melt band.
Embodiment 2
Upper tin station, is shown in Fig. 1, including upper heating head cylinder 111, upper heating head 112, lower heating head gas described in the present embodiment Cylinder 113 and lower heating head 114, the upper heating head 112 and lower heating head 114 are setting symmetrical above and below, the upper heating head 112 Top be provided with heating head cylinder 111, the lower section of the lower heating head 114 is provided with lower heating head cylinder 113, it is described on Heating head cylinder 111 drives upper heating head 112 to move, and the lower heating head cylinder 113 drives lower heating head 114 to move.It is described The lower end surface of upper heating head 112 is provided with rectangle inner groovy, and when upper tin, the tin silk on melt band is melted in rectangle indent flute profile At rectangle tin point in homogeneous thickness;It is provided between the upper heating head 112 and lower heating head 114 for clamping to upper tin melt The melt carrying jig of band.The side of the upper tin station is provided with tin feeding wire structure 12, and the tin feeding wire structure 12 includes sending tin Silk cylinder 121 and Xi Si fixture 122, the front end of the tin feeding wire cylinder 121 are provided with tin silk fixture 122, the tin silk fixture 122 lower section is provided with the sliding rail 123 mobile for tin silk fixture 122, and the tin feeding wire cylinder 121 drives tin silk fixture 122 It is moved on sliding rail 123, the tin silk fixture 122 clamps tin feeding wire head 124.The upper heating head 112 and lower heating head 114 are divided It is not connect with heating and temperature control device, is provided with set temperature button, temperature display on the heating and temperature control device And heater switch, the temperature display screen display set temperature and actual temperature.
The structure of upper tin station described in the utility model is simple, and upper tin amount, upper tin position are controllable, good processing accuracy, product Consistency is high.In addition, in order to overcome the disadvantage that traditional tin point is in uneven thickness, in irregular shape, upper tin described in the utility model The upper heating head lower end surface of station is provided with rectangle inner groovy, and when upper tin, the tin silk on melt band is melted in rectangle inner groovy Form rectangle tin point in homogeneous thickness.
Embodiment 3
Tin all-in-one machine in punching of the present embodiment with tin station on this, is shown in Fig. 2, including station 1, the station 1 On be disposed with feed station 2, punching station 3, feeding mechanism 4, cutting station 5 and transplanting turntable 6, the transplanting turntable 6 Circumferential edge on be successively evenly arranged with the first clamp fixture 61, the second clamp fixture 62, third clamp fixture 63, the 4th fixture Tooling 64, the 5th clamp fixture 65, the 6th clamp fixture 66, the 7th clamp fixture 67 and the 8th clamp fixture 68, described first What the outside of clamp fixture 61 was correspondingly arranged is turned off station 5, and the outside of the third clamp fixture 63 is correspondingly arranged on tin Station 110, the outside of the 4th clamp fixture 64 are correspondingly arranged on tin detection station 8, the 5th clamp fixture 65 Outside is correspondingly arranged fluted pressing station 9, and the outside of the 6th clamp fixture 66 is correspondingly arranged on bending station 10, described The outside of 7th clamp fixture 67 is correspondingly arranged on unloading station 11.The bottom of the station 1 is provided with supporting leg or traveling wheel, The upper tin station 110, upper tin detection station 8, groove pressing station 9, bending station 10 and unloading station 11 are arranged at behaviour Make on platform 1.
Embodiment 4
Tin all-in-one machine in punching of the present embodiment with tin station on this, is shown in Fig. 2, including station 1, the station 1 On be disposed with feed station 2, punching station 3, feeding mechanism 4, cutting station 5 and transplanting turntable 6.The feed station 2 (see Fig. 3) includes charging tray 21 and charging cylinder 22, and charging tray 21 is provided on the central axis of the charging cylinder 22, and to be processed is molten Body band is wrapped on charging tray 21, and charging cylinder 22 drives 21 rotary feeding of charging tray;The punching station 3 (see Fig. 4) includes punching Cylinder 31, the front end of the punching cylinder 31 are provided with eccentric shaft structure 32, and the lower section of the eccentric shaft structure 32 is provided with punching Hole cutter head 33, the punching cylinder 31 drive eccentric shaft structure 32 to rotate, and the rotation of eccentric shaft structure 32 drives on punching cutter head 33 Lower movement, and the punching on melt band.The feeding mechanism 4 (see Fig. 5) includes feeding cylinder 41 and feeding roll shaft 42, described to send The lower section of feeding cylinder 41 is arranged in material roll shaft 42, and the feeding cylinder 41 drives feeding roll shaft 42 to move, the feeding roll shaft 42 drive melt bands travel forward;The cutting station 5 (see Fig. 6) includes that cutting cylinder 51 and cutter 52, the cutter 52 are set It sets below cutting cylinder 51, the cutting cylinder 51 drives cutter 52 to cut off melt band.In the circumferential edge of the transplanting turntable 6 Successively it is evenly arranged with the first clamp fixture 61, the second clamp fixture 62, third clamp fixture 63, the 4th clamp fixture 64, Five clamp fixtures 65, the 6th clamp fixture 66, the 7th clamp fixture 67 and the 8th clamp fixture 68, the transplanting turntable 6 include The disk rotated clockwise and the servo motor being arranged in below disk, the servo motor rotate clockwise for disk and provide drive Power;First clamp fixture 61 is made of clamping part and the first cylinder being arranged in below clamping part, the first cylinder driving The opening and closure of clamping part, first clamp fixture 61 and the second clamp fixture 62, third clamp fixture 63, the 4th fixture Tooling 64, the 5th clamp fixture 65, the 6th clamp fixture 66, the structure composition of the 7th clamp fixture 67 and the 8th clamp fixture 68 It is all the same.What the outside of first clamp fixture 61 was correspondingly arranged is turned off station 5, the outside of the third clamp fixture 63 It is correspondingly arranged on tin station 110.The upper tin station 110 includes upper heating head cylinder 111, upper heating head 112, lower heating head Cylinder 113 and lower heating head 114, the upper heating head 112 and lower heating head 114 are setting symmetrical above and below, the upper heating head 112 top is provided with heating head cylinder 111, and the lower section of the lower heating head 114 is provided with lower heating head cylinder 113, institute Stating heating head cylinder 111 drives upper heating head 112 to move, and the lower heating head cylinder 113 drives lower heating head 114 to move; The lower end surface of the upper heating head 112 is provided with rectangle inner groovy, and when upper tin, the tin silk on melt band is melted in rectangle indent Slot forms rectangle tin point in homogeneous thickness.The side of the upper tin station 110 is provided with tin feeding wire structure 12, the tin feeding wire knot Structure 12 includes tin feeding wire cylinder 121 and Xi Si fixture 122, and the front end of the tin feeding wire cylinder 121 is provided with tin silk fixture 122, The lower section of the tin silk fixture 122 is provided with the sliding rail 123 mobile for tin silk fixture 122, and the tin feeding wire cylinder 121 drives Tin silk fixture 122 moves on sliding rail 123, and the tin silk fixture 122 clamps tin feeding wire head 124.4th clamp fixture 64 Outside be correspondingly arranged on tin detection station 8, the upper tin detection station 8 includes detection cylinder and for detecting tin point thickness Detector, the lower section of detection cylinder is arranged in the detector, and detection cylinder driving detector moves;The detector It is connect with controller 13, for detector by tin point thickness feedback to controller 13, controller 13 judges whether tin point thickness is qualified.Institute The outside for stating the 5th clamp fixture 65 is correspondingly arranged fluted pressing station 9, and the groove pressing station 9 includes that groove suppresses gas Cylinder and the groove polishing head being arranged in below groove compacting cylinder, the groove compacting cylinder driving groove polishing head move downward The press flute on melt band.The outside of 6th clamp fixture 66 is correspondingly arranged on bending station 10, the bending station 10 include bending cylinder and the bending polishing head being arranged in below bending cylinder, and the bending cylinder driving bending polishing head is downward Movement is by melt with both ends bending.The outside of 7th clamp fixture 67 is correspondingly arranged on unloading station 11, the rampman Position 11 includes that discharging cylinder, discharging fixture and the guide rail mobile for discharging fixture, the discharging cylinder are arranged above guide rail, The discharging fixture is arranged below guide rail, and the discharging cylinder is connect with discharging fixture, and the discharging cylinder drives material unloading clamp Tool mobile discharge on guide rail.The bottom of the station 1 is provided with supporting leg or traveling wheel, the upper tin station 110, the inspection of upper tin Station 8, groove pressing station 9, bending station 10 and unloading station 11 is surveyed to be arranged on station 1, the punching station 3 Lower section is provided with waste material storage box, is provided with finished product containing box below the unloading station 11.
Embodiment 5
The present embodiment has on this tin all-in-one machine in punching of tin station, including station 1, on the station 1 successively It is provided with feed station 2, punching station 3, feeding mechanism 4, cutting station 5 and transplanting turntable 6.The feed station 2 includes material Disk 21 and charging cylinder 22, it is described charging cylinder 22 central axis on be provided with charging tray 21, melt band to be processed is wrapped in material On disk 21, charging cylinder 22 drives 21 rotary feeding of charging tray;The punching station 3 includes punching cylinder 31, the punching cylinder 31 front end is provided with eccentric shaft structure 32, and the lower section of the eccentric shaft structure 32 is provided with punching cutter head 33, the punching gas Cylinder 31 drives eccentric shaft structure 32 to rotate, and the rotation of eccentric shaft structure 32 drives punching cutter head 33 to move up and down, and on melt band Punching.The feeding mechanism 4 includes feeding cylinder 41 and feeding roll shaft 42, and feeding cylinder 41 is arranged in the feeding roll shaft 42 Lower section, the feeding cylinder 41 drive feeding roll shaft 42 to move, and the feeding roll shaft 42 drives melt band to travel forward;It is described to cut Disconnected station 5 includes cutting cylinder 51 and cutter 52, and below cutting cylinder 51, the cutting cylinder 51 is driven for the setting of cutter 52 Dynamic cutter 52 cuts off melt band.The first clamp fixture 61, second folder is successively evenly arranged in the circumferential edge of the transplanting turntable 6 Have tooling 62, third clamp fixture 63, the 4th clamp fixture 64, the 5th clamp fixture 65, the 6th clamp fixture 66, the 7th fixture Tooling 67 and the 8th clamp fixture 68, the transplanting turntable 6 include the disk rotated clockwise and watching below disk are arranged in Motor is taken, the servo motor rotates clockwise for disk and provides driving force;First clamp fixture 61 is existed by clamping part and setting The first cylinder composition below clamping part, the opening and closure of the first cylinder driving clamping part, first clamp fixture 61 and second clamp fixture 62, third clamp fixture 63, the 4th clamp fixture 64, the 5th clamp fixture 65, the 6th clamp fixture 66, the structure composition of the 7th clamp fixture 67 and the 8th clamp fixture 68 is all the same.The outside of first clamp fixture 61 is right It should be provided that cutting station 5, the outside of the third clamp fixture 63 is correspondingly arranged on tin station 110.The upper tin work Position 110 includes upper heating head cylinder 111, upper heating head 112, lower heating head cylinder 113 and lower heating head 114, the upper heating First 112 and lower heating head 114 be setting symmetrical above and below, the top of the upper heating head 112 is provided with heating head cylinder 111, The lower section of the lower heating head 114 is provided with lower heating head cylinder 113, and the upper heating head cylinder 111 drives upper heating head 112 Movement, the lower heating head cylinder 113 drive lower heating head 114 to move;The lower end surface of the upper heating head 112 is provided with rectangle Inner groovy, when upper tin, the tin silk on melt band is melted in rectangle inner groovy and forms rectangle tin point in homogeneous thickness.It is described above to add Hot head 112 and lower heating head 114 are connect with heating and temperature control device respectively, are provided on the heating and temperature control device Determine temperature button, temperature display and heater switch, the temperature display screen display set temperature and actual temperature.On described The side of tin station 110 is provided with tin feeding wire structure 12, and the tin feeding wire structure 12 includes tin feeding wire cylinder 121 and Xi Si fixture 122, the front end of the tin feeding wire cylinder 121 is provided with tin silk fixture 122, and the lower section of the tin silk fixture 122, which is provided with, to be used for The mobile sliding rail 123 of tin silk fixture 122, the tin feeding wire cylinder 121 drives tin silk fixture 122 to move on sliding rail 123, described Tin silk fixture 122 clamps tin feeding wire head 124.The outside of 4th clamp fixture 64 is correspondingly arranged on tin detection station 8, institute Stating tin detection station 8 includes detection cylinder and the detector for detecting tin point thickness, and the detector setting is in detection gas The lower section of cylinder, the detection cylinder driving detector movement;The detector is connect with controller 13, and detector is by tin point thickness Controller 13 is fed back, controller 13 judges whether tin point thickness is qualified.The outside of 5th clamp fixture 65 is correspondingly arranged Fluted pressing station 9, the groove pressing station 9 include groove compacting cylinder and are arranged in recessed below groove compacting cylinder Slot polishing head, the groove compacting cylinder driving groove polishing head move downward the press flute on melt band.6th folder The outside of tool tooling 66 is correspondingly arranged on bending station 10, and the bending station 10 includes bending cylinder and is arranged in bending cylinder The bending polishing head of lower section, the bending cylinder driving bending polishing head are moved downward melt band both ends bending.Described 7th The outside of clamp fixture 67 is correspondingly arranged on unloading station 11, and the unloading station 11 includes discharging cylinder, discharging fixture and use In the mobile guide rail of discharging fixture, the discharging cylinder is arranged above guide rail, and the discharging fixture is arranged below guide rail, institute It states discharging cylinder to connect with discharging fixture, the discharging cylinder drives discharging fixture mobile discharge on guide rail.The station 1 Bottom be provided with supporting leg or traveling wheel, the upper tin station 110, upper tin detection station 8, groove pressing station 9, bending station 10 and unloading station 11 be arranged on station 1, the lower section of the punching station 3 is provided with waste material storage box, the discharging Finished product containing box is provided with below station 11.
The working principle of tin all-in-one machine in punching with tin station on this described in the present embodiment:
(1) feeding mechanism 4 works, and the melt band in feed station 2 is made to be automatically sent to punching station 3, punching cylinder 31 Eccentric shaft structure 32 is driven to rotate, the rotation of eccentric shaft structure 32 drives punching cutter head 33 to move up and down, and the punching on melt band;
(2) continue to forward after the punching of melt band, when one end of melt band is by the first clamp fixture on transplanting turntable 6 After 61 clamp, cutting station 5 works, and cutting cylinder 51 drives cutter 52 to cut off melt band;
(3) transplanting turntable 6 rotates clockwise, and the melt band that the first clamp fixture 61 clips after cutting is rotated to vacancy, the The rotation of eight clamp fixtures 68 is to the outside for cutting off station 5, when one end of melt band is by the 8th clamp fixture 68 on transplanting turntable 6 After clamping, cutting station 5 works, and cutting cylinder 51 drives cutter 52 to cut off melt band;
(4) transplanting turntable 6 rotates clockwise, and the first clamp fixture 61 clips melt band and rotates supreme tin station 110, send tin Silk cylinder 121 drives tin silk fixture 122 to move on sliding rail 123, and tin silk fixture 122 clamps tin feeding wire head 124 and reaches upper tin work Position 110, upper heating head cylinder 111 drive upper heating head 112 to move, and drive lower heating head 114 to transport with heating head cylinder 113 at present Dynamic, upper and lower heating head simultaneously quickly heats product, and the lower end surface of upper heating head 112 is provided with rectangle inner groovy, when upper When tin, the tin silk on melt band is melted in rectangle inner groovy and forms rectangle tin point in homogeneous thickness.Tin silk fixture after the completion of upper tin 122 clamping tin feeding wire heads 124 return, and upper heating head 112 and lower heating head 114 return;After 8th clamp fixture 68 clips cutting Melt band rotate to vacancy, the 7th clamp fixture 67 rotation to cut off station 5 outside, when one end of melt band by transplanting turn After the 7th clamp fixture 67 on disk 6 clamps, cutting station 5 works, and cutting cylinder 51 drives cutter 52 to cut off melt band;
(5) transplanting turntable 6 rotates clockwise, and the first clamp fixture 61 clips melt band and rotates supreme tin detection station 8, inspection It surveys cylinder driving detector to push, detector detects the tin point thickness on melt band, and feeds back tin point thickness and judge to controller It is whether qualified;8th clamp fixture 68 clips the melt band after cutting and rotates supreme tin station 110, and tin feeding wire cylinder 121 drives Tin silk fixture 122 moves on sliding rail 123, and tin silk fixture 122 clamps tin feeding wire head 124 and reaches upper tin station 110, upper heating head Cylinder 111 drives upper heating head 112 to move, and drives lower heating head 114 to move with heating head cylinder 113 at present, upper and lower heating head Product is quickly heated simultaneously, the lower end surface of upper heating head 112 is provided with rectangle inner groovy, when upper tin, on melt band Tin silk be melted in rectangle inner groovy and form rectangle tin point in homogeneous thickness.Tin silk fixture 122 clamps tin feeding wire after the completion of upper tin First 124 return, and upper heating head 112 and lower heating head 114 return;7th clamp fixture 67 clip cutting after melt band rotate to Vacancy, the 6th clamp fixture 66 rotation to the outside for cutting off station 5, when one end of melt band is by the 6th folder on transplanting turntable 6 After having the clamping of tooling 66, cutting station 5 works, and cutting cylinder 51 drives the cutting melt band of cutter 52;
(6) after tin point thickness is qualified, transplanting turntable 6 is rotated clockwise, the first clamp fixture 61 clip melt band rotate to Groove pressing station 9, groove compacting cylinder driving groove polishing head move downward the press flute on melt band;8th fixture work It fills 68 and clips the supreme tin detection station 8 of melt band rotation after cutting, detection cylinder driving detector pushes, and detector detection is melted Tin point thickness on body band, and feed back tin point thickness and judge whether qualification to controller;After 7th clamp fixture 67 clips cutting Melt band rotate supreme tin station 110, tin feeding wire cylinder 121 drives tin silk fixture 122 to move on sliding rail 123, tin silk folder 122 clamping tin feeding wire head 124 of tool reaches upper tin station 110, and upper heating head cylinder 111 drives upper heating head 112 to move, at present Heating head cylinder 113 drives lower heating head 114 to move, and upper and lower heating head simultaneously quickly heats product, upper heating head 112 Lower end surface be provided with rectangle inner groovy, when upper tin, the tin silk on melt band be melted in rectangle inner groovy formed thickness it is uniform Rectangle tin point.Tin silk fixture 122 clamps tin feeding wire head 124 and returns after the completion of upper tin, upper heating head 112 and lower heating head 114 It returns;The melt band that 6th clamp fixture 66 clips after cutting is rotated to vacancy, the 5th clamp fixture 65 rotation to cutting station 5 Outside, when one end of melt band by transplanting turntable 6 the 5th clamp fixture 65 clamp after, cutting station 5 work, cut off gas Cylinder 51 drives cutter 52 to cut off melt band;
(7) transplanting turntable 6 rotates clockwise, and the first clamp fixture 61 clips melt band and rotates to bending station 10, bending Cylinder driving bending polishing head is moved downward melt band both ends bending;8th clamp fixture 68 clips melt band and rotates to groove Pressing station 9, groove compacting cylinder driving groove polishing head move downward the press flute on melt band;7th clamp fixture 67 Melt band after clipping cutting rotates supreme tin detection station 8, and detection cylinder driving detector pushes, and detector detects melt band On tin point thickness, and feed back tin point thickness and judge whether qualification to controller;6th clamp fixture 66 clips molten after cutting off Body band rotates supreme tin station 110, and tin feeding wire cylinder 121 drives tin silk fixture 122 to move on sliding rail 123, tin silk fixture 122 The upper tin station 110 of the arrival of tin feeding wire head 124 is clamped, upper heating head cylinder 111 drives upper heating head 112 to move, same to heat at present Head cylinder 113 drives lower heating head 114 to move, and upper and lower heating head simultaneously quickly heats product, under upper heating head 112 End face is provided with rectangle inner groovy, and when upper tin, the tin silk on melt band is melted in rectangle inner groovy and forms square in homogeneous thickness Shape tin point.Tin silk fixture 122 clamps tin feeding wire head 124 and returns after the completion of upper tin, and upper heating head 112 and lower heating head 114 return; The melt band that 5th clamp fixture 65 clips after cutting is rotated to vacancy, and the rotation of the 4th clamp fixture 64 is outer to cutting station 5 Side, after one end of melt band is clamped by the 4th clamp fixture 64 on transplanting turntable 6, cutting station 5 works, and cuts off cylinder 51 Cutter 52 is driven to cut off melt band;
(8) transplanting turntable 6 rotates clockwise, and the first clamp fixture 61 clips melt band and rotates to unloading station 11, clamping The first cylinder below portion drives the first clamp fixture 61 to open, and discharging cylinder drives discharging fixture to move on guide rail by first Finished product melt band (see Fig. 7 and Fig. 8) in clamp fixture 61 is transferred in finished product containing box;8th clamp fixture 68 clips melt To bending station 10, bending cylinder driving bending polishing head is moved downward melt band both ends bending for band rotation;7th fixture work It fills 67 and clips melt band and rotate to groove pressing station 9, groove compacting cylinder driving groove polishing head is moved downward in melt band Upper press flute;6th clamp fixture 66 clips the melt band after cutting and rotates supreme tin detection station 8, detection cylinder driving inspection Gauge head pushes, and detector detects the tin point thickness on melt band, and feeds back tin point thickness and judge whether qualification to controller;5th Clamp fixture 65 clips the melt band after cutting and rotates supreme tin station 110, and tin feeding wire cylinder 121 drives tin silk fixture 122 to exist It is moved on sliding rail 123, the upper tin station 110 of the clamping arrival of tin feeding wire head 124 of tin silk fixture 122, in the upper driving of heating head cylinder 111 Heating head 112 moves, and drives lower heating head 114 to move with heating head cylinder 113 at present, upper and lower heating head simultaneously carries out product Quickly heating, the lower end surface of upper heating head 112 is provided with rectangle inner groovy, and when upper tin, the tin silk on melt band is melted in square Shape inner groovy forms rectangle tin point in homogeneous thickness.Tin silk fixture 122 clamps tin feeding wire head 124 and returns after the completion of upper tin, upper to add Hot head 112 and lower heating head 114 return;The melt band that 4th clamp fixture 64 clips after cutting is rotated to vacancy, third fixture The rotation of tooling 63 is to the outside for cutting off station 5, when one end of melt band is clamped by the third clamp fixture 63 on transplanting turntable 6 Afterwards, cutting station 5 works, and cutting cylinder 51 drives cutter 52 to cut off melt band;
(9) transplanting turntable 6 rotates clockwise, the first clamp fixture 61 rotation to vacancy;8th clamp fixture 68 clips molten Body band is rotated to unloading station 11, and the first cylinder below clamping part drives the first clamp fixture 61 to open, the driving of discharging cylinder Finished product melt band in first clamp fixture 61 is transferred in finished product containing box by the movement on guide rail of discharging fixture;7th fixture Tooling 67 clips melt band and rotates to bending station 10, and bending cylinder driving bending polishing head, which moves downward, rolls over melt band both ends It is curved;6th clamp fixture 66 clips melt band and rotates to groove pressing station 9, and it is downward that groove suppresses cylinder driving groove polishing head Movement press flute on melt band;5th clamp fixture 65 clips the melt band after cutting and rotates supreme tin detection station 8, inspection It surveys cylinder driving detector to push, detector detects the tin point thickness on melt band, and feeds back tin point thickness and judge to controller It is whether qualified;4th clamp fixture 64 clips the melt band after cutting and rotates supreme tin station 110, and tin feeding wire cylinder 121 drives Tin silk fixture 122 moves on sliding rail 123, and tin silk fixture 122 clamps tin feeding wire head 124 and reaches upper tin station 110, upper heating head Cylinder 111 drives upper heating head 112 to move, and drives lower heating head 114 to move with heating head cylinder 113 at present, upper and lower heating head Product is quickly heated simultaneously, the lower end surface of upper heating head 112 is provided with rectangle inner groovy, when upper tin, on melt band Tin silk be melted in rectangle inner groovy and form rectangle tin point in homogeneous thickness.Tin silk fixture 122 clamps tin feeding wire after the completion of upper tin First 124 return, and upper heating head 112 and lower heating head 114 return;Third clamp fixture 63 clip cutting after melt band rotate to Vacancy, the second clamp fixture 62 rotation to the outside for cutting off station 5, when one end of melt band is by the second folder on transplanting turntable 6 After having the clamping of tooling 62, cutting station 5 works, and cutting cylinder 51 drives the cutting melt band of cutter 52;
(10) transplanting turntable 6 rotates clockwise, and the rotation of the first clamp fixture 61 is to cutting station 5, when one end of melt band After being clamped by the first clamp fixture 61 on transplanting turntable 6, cutting station 5 works, and cutting cylinder 51 drives the cutting of cutter 52 molten Body band;Production is recycled with this.
The speed of production of tin all-in-one machine is high in punching described in the utility model with tin station on this, compared with artificial, Production efficiency is 8:1 (on-the-spot test value).
The above content is specific preferred embodiment further description to made by the utility model is combined, no It can assert that the specific implementation of the utility model is only limitted to these explanations.For the utility model those of ordinary skill in the art For, without departing from the concept of the premise utility, several simple deduction or replace can also be made, all should be considered as category In the protection scope of the utility model.

Claims (10)

1. a kind of upper tin station, it is characterised in that: including upper heating head cylinder (111), upper heating head (112), lower heating head gas Cylinder (113) and lower heating head (114), the upper heating head (112) and lower heating head (114) be setting symmetrical above and below, it is described on It is provided with above heating head (112) heating head cylinder (111), is provided with lower heating below the lower heating head (114) Head cylinder (113), heating head (112) moves in upper heating head cylinder (111) driving, the lower heating head cylinder (113) Drive lower heating head (114) movement.
2. upper tin station according to claim 1, it is characterised in that: the lower end surface of the upper heating head (112) is provided with square Shape inner groovy, when upper tin, the tin silk on melt band is melted in rectangle inner groovy and forms rectangle tin point in homogeneous thickness;On described It is provided between heating head (112) and lower heating head (114) for clamping the melt carrying jig to upper tin melt band.
3. upper tin station according to claim 1, it is characterised in that: the side of the upper tin station is provided with tin feeding wire structure (12), the tin feeding wire structure (12) includes tin feeding wire cylinder (121) He Xisi fixture (122), the tin feeding wire cylinder (121) Front end be provided with tin silk fixture (122), be provided with below the tin silk fixture (122) mobile for tin silk fixture (122) Sliding rail (123), the tin feeding wire cylinder (121) driving tin silk fixture (122) moves on sliding rail (123), the tin silk folder Has (122) clamping tin feeding wire head (124).
4. upper tin station according to claim 1, it is characterised in that: the upper heating head (112) and lower heating head (114) point It is not connect with heating and temperature control device, is provided with set temperature button, temperature display on the heating and temperature control device And heater switch, the temperature display screen display set temperature and actual temperature.
5. with tin all-in-one machine in the punching of upper tin station described in claim 1, it is characterised in that: described including station (1) Feed station (2), punching station (3), feeding mechanism (4), cutting station (5) and transplanting is disposed on station (1) to turn Disk (6), it is described transplanting turntable (6) circumferential edge on be successively evenly arranged with the first clamp fixture (61), the second clamp fixture (62), third clamp fixture (63), the 4th clamp fixture (64), the 5th clamp fixture (65), the 6th clamp fixture (66), the 7th Clamp fixture (67) and the 8th clamp fixture (68), what is be correspondingly arranged on the outside of first clamp fixture (61) is turned off station (5), it is correspondingly arranged on tin station on the outside of the third clamp fixture (63), the outside of the 4th clamp fixture (64) is right It should be provided with tin detection station (8), be correspondingly arranged fluted pressing station (9) on the outside of the 5th clamp fixture (65), It is correspondingly arranged on bending station (10) on the outside of 6th clamp fixture (66), the outside of the 7th clamp fixture (67) is right Unloading station (11) should be provided with.
6. tin all-in-one machine in punching according to claim 5, it is characterised in that: the bottom of the station (1) is provided with branch Leg or traveling wheel, the upper tin station, upper tin detection station (8), groove pressing station (9), bending station (10) and rampman Position (11) is arranged on station (1), is provided with waste material storage box, the unloading station below the punching station (3) (11) lower section is provided with finished product containing box.
7. tin all-in-one machine in punching according to claim 5, it is characterised in that: the feed station (2) includes charging tray (21) With charging cylinder (22), it is described charging cylinder (22) central axis on be provided with charging tray (21), melt band to be processed is wrapped in On charging tray (21), charging cylinder (22) drives charging tray (21) rotary feeding;The punching station (3) includes punching cylinder (31), The front end of the punching cylinder (31) is provided with eccentric shaft structure (32), is provided with punching below the eccentric shaft structure (32) Cutter head (33), punching cylinder (31) driving eccentric shaft structure (32) rotation, eccentric shaft structure (32) rotation drive piercing knife Head (33) moves up and down, and the punching on melt band.
8. tin all-in-one machine in punching according to claim 5, it is characterised in that: the feeding mechanism (4) includes feeding cylinder (41) it is arranged with feeding roll shaft (42), the feeding roll shaft (42) in the lower section of feeding cylinder (41), the feeding cylinder (41) Feeding roll shaft (42) movement is driven, the feeding roll shaft (42) drives melt band to travel forward;The cutting station (5) includes cutting It dies cylinder (51) and cutter (52), below cutting cylinder (51), the cutting cylinder (51) is driven for cutter (52) setting Cutter (52) cuts off melt band;The servo that transplanting turntable (6) includes the disk rotated clockwise and is arranged in below disk Motor, the servo motor rotate clockwise for disk and provide driving force;First clamp fixture (61) is existed by clamping part and setting The first cylinder composition below clamping part, the opening and closure of the first cylinder driving clamping part, first clamp fixture (61) with the second clamp fixture (62), third clamp fixture (63), the 4th clamp fixture (64), the 5th clamp fixture (65), the The structure composition of six clamp fixtures (66), the 7th clamp fixture (67) and the 8th clamp fixture (68) is all the same.
9. tin all-in-one machine in punching according to claim 5, it is characterised in that: the upper tin detection station (8) includes detection The lower section of detection cylinder, the detection cylinder drive is arranged in cylinder and detector for detecting tin point thickness, the detector Dynamic detector movement;The detector is connect with controller (13), and detector controls tin point thickness feedback to controller (13) Device (13) judges whether tin point thickness is qualified.
10. tin all-in-one machine in punching according to claim 5, it is characterised in that: the groove pressing station (9) includes groove Compacting cylinder and the groove polishing head being arranged in below groove compacting cylinder, groove compacting cylinder drive groove polishing head to Lower movement press flute on melt band;The bending station (10) includes bending cylinder and the folding that is arranged in below bending cylinder Curved polishing head, the bending cylinder driving bending polishing head are moved downward melt band both ends bending;The unloading station (11) Including discharging cylinder, discharging fixture and the guide rail mobile for discharging fixture, the discharging cylinder is arranged above guide rail, described Discharging fixture is arranged below guide rail, and the discharging cylinder is connect with discharging fixture, and the discharging cylinder driving discharging fixture exists Mobile discharge on guide rail.
CN201821631735.4U 2018-10-09 2018-10-09 Upper tin station and with tin all-in-one machine in the punching of tin station on this Active CN208825788U (en)

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CN201821631735.4U CN208825788U (en) 2018-10-09 2018-10-09 Upper tin station and with tin all-in-one machine in the punching of tin station on this

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Application Number Priority Date Filing Date Title
CN201821631735.4U CN208825788U (en) 2018-10-09 2018-10-09 Upper tin station and with tin all-in-one machine in the punching of tin station on this

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CN208825788U true CN208825788U (en) 2019-05-07

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