CN208817989U - A kind of degreasing sintered all-in-one oven of bioceramic - Google Patents
A kind of degreasing sintered all-in-one oven of bioceramic Download PDFInfo
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- CN208817989U CN208817989U CN201821364607.8U CN201821364607U CN208817989U CN 208817989 U CN208817989 U CN 208817989U CN 201821364607 U CN201821364607 U CN 201821364607U CN 208817989 U CN208817989 U CN 208817989U
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- furnace body
- burner hearth
- fire door
- power control
- control cabinet
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Abstract
The utility model discloses a kind of degreasing sintered all-in-one ovens of bioceramic, including dumping mouth, fire door, resistance wire, diamond spar pipe, ceramic tube, load bearing board, pre- hot air apparatus, exhaust outlet, stainless steel hood, furnace body, gas passage, lower case, bracket, power control cabinet, thermocouple and burner hearth, furnace body is fixedly connected with above the lower case, sintering furnace is cuboid, furnace body side is fixedly installed with power control cabinet, power control cabinet is equipped with temperature control instrument on one side surface, the power control cabinet other side is equipped with multiple buttons, temperature control instrument is electrically connected with one of button, the side of the furnace body is rotatably equipped with fire door, the side of fire door is hinged by rotary column and furnace body, the other side of fire door is fixedly connected by buckling with furnace body, fire door side is installed by multiple parallel alignment diamond spar pipes, spiral winding has resistance wire on diamond spar pipe, resistance wire and electricity Source electrical connection, the furnace interior offer burner hearth, and burner hearth is fixedly connected with the inner wall of furnace body, and burner hearth bottom is equipped with load bearing board.
Description
Technical field
The utility model relates to a kind of degreasing sintered all-in-one oven, specifically a kind of degreasing sintered all-in-one oven of bioceramic.
Background technique
Sintering process is to have selected suitable process flow and operating duty according to the inherent law of sintering process, utilizes the modern times
Scientific and technological achievement, intensified-sintered production process, and degreasing sintered all-in-one oven is one of, degreasing sintered all-in-one oven design use
In 3D ceramics print device, bioceramic device, the products such as electronic component, ceramic material, magnetic material, powder metallurgy take off
Rouge, pre-burning and firing, it can also be used to which the heat treatment process of other materials, degreasing sintered all-in-one oven is difficult to the control of temperature in the market
Degree is big, it is impaired to easily cause sample, and the service life of degreasing sintered all-in-one oven is also greatly limited, thus it is proposed that one
The kind degreasing sintered all-in-one oven of bioceramic.
Utility model content
The purpose of this utility model is to provide a kind of degreasing sintered all-in-one ovens of bioceramic, to solve above-mentioned background technique
The problem of middle proposition.
To achieve the above object, the utility model provides the following technical solutions:
A kind of degreasing sintered all-in-one oven of bioceramic, including dumping mouth, fire door, resistance wire, diamond spar pipe, ceramic tube, hold burning
Plate, pre- hot air apparatus, exhaust outlet, stainless steel hood, furnace body, gas passage, lower case, bracket, power control cabinet, thermocouple and furnace
Thorax, the lower case top are fixedly connected with furnace body, and sintering furnace is cuboid, and furnace body side is fixedly installed with power control cabinet, automatically controlled
Temperature control instrument is installed, the power control cabinet other side is equipped with multiple buttons, the side rotation of the furnace body on one side surface of cabinet
Fire door is installed, the side of fire door is hinged by rotary column and furnace body, and the other side of fire door is fixedly connected by buckling with furnace body, furnace
Multiple parallel alignment diamond spar pipes are installed in door side, and spiral winding has resistance wire on diamond spar pipe, and the furnace interior offers burner hearth,
Burner hearth is fixedly connected with the inner wall of furnace body, and burner hearth bottom is equipped with load bearing board, and the inner transverse of burner hearth installs multiple parallel alignments
Diamond spar pipe, each diamond spar Guan Shangjun spiral winding has resistance wire, and the inside two sides of burner hearth are vertically-mounted multiple parallel alignments
Ceramic tube, one end of ceramic tube are fixed on the top of burner hearth, the output port of the other end connection gas passage of ceramic tube, ceramics
The pipe shaft of pipe offers equally distributed through-hole, and a middle side part of burner hearth is fixedly installed with thermocouple, installs in thermocouple and power control cabinet
Temperature control instrument electrical connection, the top of burner hearth connect with dumping mouth, one sealing cover of covering on dumping mouth, the one of sealing cover
Side surface center vertical welds electric rod one end, the top surrounding soldering stainless steel hood of the furnace body, stainless steel hood
Top center position offers exhaust outlet, is equipped with pre- hot air apparatus in the lower case, the output port of pre- hot air apparatus passes through
Pipeline connects the input port of gas passage, and the input port of pre- hot air apparatus is by the way that outside pipeline junction chamber, lower case bottom is welded
Bracket there are four connecing.
As a further solution of the present invention: the lower case and furnace body are integrally formed.
The temperature control instrument installed in the power control cabinet as a further solution of the present invention, is using Japan
The main temperature controller of inducer program.
The one side surface surrounding of fire door is sealed using cordage as a further solution of the present invention,.
The load bearing board is made of silicon carbide as a further solution of the present invention,.
Inlet energy-saving type light foam brick masonry is used inside the burner hearth as a further solution of the present invention,
It forms.
Compared with prior art, the utility model has the beneficial effects that burner hearth is brick using inlet energy-saving type light foam
It builds, resistance wire is worn alundum tube mode around spiral and heated, and ensure that later period replacement resistance wire is more while thermal energy radiation is comprehensive
It is convenient to add, and five face of resistance wire arranges that thermal field is uniform, and new air enters preheating device after adjusting by frequency conversion fan, then by furnace
The porous ceramics of two sides precision arrangement uniformly slowly enters and realizes hot air circulation in burner hearth, and bulk gas exchange in time produces dumping
Raw organic compound discharges out of the furnace, and after dumping, dumping mouth is automatically closed, and fresh air, which fills into, to be automatically stopped, by the journey of setting
Sequence initially enters sintering process, takes full advantage of and stablizes atmosphere in furnace, while extending equipment and trying out the service life.
Detailed description of the invention
Fig. 1 is a kind of the side view figure structure schematic representation of the degreasing sintered all-in-one oven of bioceramic.
Fig. 2 is a kind of front view structural representation of the degreasing sintered all-in-one oven of bioceramic.
In figure: glue mouth 1, fire door 2, resistance wire 3, diamond spar pipe 4, ceramic tube 5, load bearing board 6, pre- hot air apparatus 7, exhaust outlet 8,
Stainless steel hood 9, furnace body 10, gas passage 11, lower case 12, bracket 13, power control cabinet 14, thermocouple 15, burner hearth 16.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Please refer to Fig. 1~2, in the utility model embodiment, a kind of degreasing sintered all-in-one oven of bioceramic, including dumping mouth
1, fire door 2, resistance wire 3, diamond spar pipe 4, ceramic tube 5, load bearing board 6, pre- hot air apparatus 7, exhaust outlet 8, stainless steel hood 9, furnace
Body 10, gas passage 11, lower case 12, bracket 13, power control cabinet 14, thermocouple 15 and burner hearth 16.
Furnace body 10 is fixedly connected with above the lower case 12, the lower case 12 and furnace body 10 are integrally formed, sintering furnace
For cuboid.
10 side of furnace body is fixedly installed with power control cabinet 14, and power control cabinet is equipped with temperature control instrument on 14 1 side surface, electricity
Control 14 other side of cabinet is equipped with multiple buttons, and temperature control instrument is electrically connected with one of button, and temperature control instrument uses
180 sections of main temperature controllers of program of Japanese import, LED show PV, SV parameter, most settable 9 programs, 20 sections of songs of every program
Line may also set up 1*180 sections or 2*90 sections etc., and pid parameter Self-tuning System, overtemperature, disconnected even summation are alarmed, the side of the furnace body 10
It is rotatably equipped with fire door 2, the side of fire door 2 is hinged by rotary column and furnace body 10, and the other side of fire door 2 passes through buckle and furnace body 10
It is fixedly connected, multiple parallel alignment diamond spar pipes 4 are installed in 2 side of fire door, and spiral winding has resistance wire 3, resistance wire 3 on diamond spar pipe 4
It is electrically connected to a power source, 2 one side surface surrounding of fire door is sealed using cordage, and sealing effect is good, does not leak heat, holds one's breath, the furnace
Burner hearth 16 is offered inside body 10, the size of burner hearth 16 is 440 × 780 × 700mm(W × H × D), burner hearth 16 and furnace body 10
Inner wall is fixedly connected, and 16 bottom of burner hearth is equipped with load bearing board 6, and load bearing board 6 is made of silicon carbide, has load-bearing good, mechanical resistant
Impact, and load-bearing uses inlet energy-saving type light foam inside burner hearth 16 convenient for putting more samples up to 200kg or more
Brick masonry forms, and is not in the phenomenon that collapsing top, cracking and picking, the inner transverse installation of burner hearth 16 is more in use
The diamond spar pipe 4 of a parallel alignment, spiral winding has resistance wire 3 on each diamond spar pipe 4, and resistance wire 3 is electrically connected to a power source, and realizes
The resistance wire replacement simultaneously of splendid thermal field uniformity is simple in burner hearth, and the inside two sides of burner hearth 16 are vertically-mounted multiple parallel alignments
Ceramic tube 5, one end of ceramic tube 5 are fixed on the top of burner hearth 16, the output end of the other end connection gas passage 11 of ceramic tube 5
Mouthful, the pipe shaft of ceramic tube 5 offers equally distributed through-hole, and a middle side part of burner hearth 16 is fixedly installed with thermocouple 15, thermocouple 15
It is electrically connected with the temperature control instrument installed in power control cabinet 14, the top of burner hearth 16 is connect with dumping mouth 1, is covered on dumping mouth 1
One sealing plate, a side surface center vertical of sealing plate weld electric rod one end, the other end and power control cabinet 14 of electric rod its
In the electrical connection of temperature control instrument, by way of process control automatic open-close, so that operation is simpler, when dumping journey
The back glue mouth that sequence terminates is automatically closed, and new air, which fills into, to be automatically stopped, and hot air circulating system is automatically stopped, and makes full use of burner hearth
Internal stability atmosphere, by the program of setting automatically into the high temperature sintering stage, the top surrounding of the furnace body 10 is welded
Stainless steel hood 9,9 top center position of stainless steel hood offer exhaust outlet 8.
Pre- hot air apparatus 7 is equipped in the lower case 12, the output port of pre- hot air apparatus 7 connects gas by pipeline and leads to
The input port in road 11, the input port of pre- hot air apparatus 7 is by the way that outside pipeline junction chamber, there are four branch for the welding of 12 bottom of lower case
Frame 13.
Temperature control instrument selects Japanese import procedure temperature controller, has the function of P, I, D parameter self-tuning and manually revises, together
When there is overtemperature, owe the power alarms defencive function such as temperature, disconnected even, once any alarm generation system can cut off power immediately
Power supply.Product burning when preventing temperature control system from failing.The solid-state relay technology of executive component import replaces traditional friendship
Contactor control is flowed, realizes soft contact control, it is accurate, the reliable and service life is long, since import single loop intelligent temperature controller is same
When have pid parameter self-setting function can voluntarily be eliminated according to the variation of thermal inertia coefficient dry without the intervention of operator
It disturbs factor, adjust temperature change, required to meet the sintering of different temperatures process curve.
Circuit involved in the utility model and control are the prior art, herein without excessively repeating.
Although the utility model is described in detail with reference to the foregoing embodiments, come for those skilled in the art
Say, it is still possible to modify the technical solutions described in the foregoing embodiments, or to part of technical characteristic into
Row equivalent replacement, within the spirit and principle of the utility model, any modification, equivalent replacement, improvement and so on should all
It is included within the scope of protection of this utility model.
Claims (6)
1. a kind of degreasing sintered all-in-one oven of bioceramic includes dumping mouth (1), fire door (2), resistance wire (3), diamond spar pipe (4), ceramics
Manage (5), load bearing board (6), pre- hot air apparatus (7), exhaust outlet (8), stainless steel hood (9), furnace body (10), gas passage
(11), lower case (12), bracket (13), power control cabinet (14), thermocouple (15) and burner hearth (16), which is characterized in that the lower case
(12) top is fixedly connected with furnace body (10), and sintering furnace is cuboid, and furnace body (10) side is fixedly installed with power control cabinet (14), electricity
Control is equipped with temperature control instrument on (14) one side surface of cabinet, and power control cabinet (14) other side is equipped with multiple buttons, the furnace body
(10) side is rotatably equipped with fire door (2), the side of fire door (2) by rotary column and furnace body (10) hingedly, fire door (2) it is another
Side is fixedly connected by buckle with furnace body (10), the multiple parallel alignment diamond spar pipes (4) of fire door (2) side installation, on diamond spar pipe (4)
Spiral winding has resistance wire (3), offers burner hearth (16) inside the furnace body (10), and the inner wall of burner hearth (16) and furnace body (10) is solid
Fixed connection, burner hearth (16) bottom are equipped with load bearing board (6), and the inner transverse of burner hearth (16) installs the diamond spar pipe of multiple parallel alignments
(4), there is resistance wire (3) equal spiral winding on each diamond spar pipe (4), the inside two sides of burner hearth (16) are vertically-mounted have it is multiple parallel
It is aligned ceramic tube (5), one end of ceramic tube (5) is fixed on the top of burner hearth (16), and the other end connection gas of ceramic tube (5) is logical
The output port in road (11), the pipe shaft of ceramic tube (5) offer equally distributed through-hole, the fixed peace of a middle side part of burner hearth (16)
Equipped with thermocouple (15), the top of burner hearth (16) is connect with dumping mouth (1), and a sealing cover is covered on dumping mouth (1), sealing cover
One side surface center vertical welds electric rod one end, the other end and power control cabinet (14) one of temperature control instrument of electric rod
Electrical connection, the top surrounding soldering stainless steel hood (9) of the furnace body (10), stainless steel hood (9) top center position
It offers exhaust outlet (8), is equipped with pre- hot air apparatus (7) in the lower case (12), the output port of pre- hot air apparatus (7) passes through
Pipeline connects the input port of gas passage (11), and the input port of pre- hot air apparatus (7) passes through outside pipeline junction chamber, lower case
(12) there are four bracket (13) for bottom welding.
2. the degreasing sintered all-in-one oven of a kind of bioceramic according to claim 1, which is characterized in that the lower case (12)
It is integrally formed with furnace body (10).
3. the degreasing sintered all-in-one oven of a kind of bioceramic according to claim 1, which is characterized in that the power control cabinet (14)
The temperature control instrument of upper installation is using the main temperature controller of Japanese import (180) section program.
4. the degreasing sintered all-in-one oven of a kind of bioceramic according to claim 1, which is characterized in that the fire door (2) one
Side surface surrounding is sealed using cordage.
5. the degreasing sintered all-in-one oven of a kind of bioceramic according to claim 1, which is characterized in that the load bearing board (6)
It is made of silicon carbide.
6. the degreasing sintered all-in-one oven of a kind of bioceramic according to claim 1, which is characterized in that in the burner hearth (16)
Portion is formed using inlet energy-saving type light foam brick masonry.
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CN201821364607.8U CN208817989U (en) | 2018-08-23 | 2018-08-23 | A kind of degreasing sintered all-in-one oven of bioceramic |
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CN201821364607.8U CN208817989U (en) | 2018-08-23 | 2018-08-23 | A kind of degreasing sintered all-in-one oven of bioceramic |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111468730A (en) * | 2020-05-15 | 2020-07-31 | 中山市浩雅生物科技有限公司 | Preparation method of orthopedic implant |
CN111721129A (en) * | 2020-05-25 | 2020-09-29 | 合肥高歌热处理应用技术有限公司 | Degreasing hot air circulating furnace for zirconia ceramic material |
-
2018
- 2018-08-23 CN CN201821364607.8U patent/CN208817989U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111468730A (en) * | 2020-05-15 | 2020-07-31 | 中山市浩雅生物科技有限公司 | Preparation method of orthopedic implant |
CN111721129A (en) * | 2020-05-25 | 2020-09-29 | 合肥高歌热处理应用技术有限公司 | Degreasing hot air circulating furnace for zirconia ceramic material |
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