CN208812541U - Calender and foaming floor production line - Google Patents
Calender and foaming floor production line Download PDFInfo
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- CN208812541U CN208812541U CN201821611963.5U CN201821611963U CN208812541U CN 208812541 U CN208812541 U CN 208812541U CN 201821611963 U CN201821611963 U CN 201821611963U CN 208812541 U CN208812541 U CN 208812541U
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- solid layer
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Abstract
The utility model proposes a kind of calenders and foaming floor production line, calender includes calendering roller group and overlay film reel releasing mechanism, it further comprise solid layer reel releasing mechanism, the calendering roller group includes the solid layer stack for overlaying solid layer and plate substrate, and the overlay film stack for overlaying overlay film and solid layer, the calender can be applied to various foaming floor production lines.The utility model provide it is a kind of put the calender of structure and fit body with solid layer volume, which can be used for foaming the production on floor.The calender directly can put output solid layer by volume, it is no longer necessary to squeeze out solid layer by extruder.Using such re-entrant trough profiled steel sheeting installed floor production line, it is possible to reduce the usage quantity of extruder can save 1-2 platform extruder, in turn, can reduce the occupied area, cost and energy consumption of whole production line.
Description
Technical field
The utility model belongs to technical field of board processing more particularly to a kind of calender and foaming floor production line.
Background technique
Floor of foaming is layered structure, generally includes foamed substrate layer, solid layer and coating layer, wherein solid layer can be with
Using PVC roll material.Wherein substrate layer is located at plate central core, is bonded solid layer, the solid layer in two sides in the two sides of substrate layer
Surface is bonded color film layer, wear-resisting film layer etc. again.Plate construction refer to Fig. 1, depending on plate substrate layer two sides solid layer material whether
Identical, plate can be divided into ABA (B is solid layer 2, and 1 material of substrate layer of 2 two sides of solid layer is identical) type and ABC type, and (B is real
1 material of solid layer of central layer 2,2 two sides of solid layer is different).
In the prior art, foam floor processing technology it is as follows: by extruder squeeze out substrate layer and it is solid layer by layer, for
ABA type bottom plate at least needs two extruders, and one is used to squeeze out substrate layer, and another is used to squeeze out solid layer, through extruder
The layered device of the solid layer of extrusion is divided into two layers, and the two sides of substrate layer are fitted in through calender；For ABC type bottom plate, then need
Three extruders, one is used to squeeze out substrate layer, and another two are respectively used to squeeze out two solid layers, and solid layer and substrate layer are through pressing
Prolong machine fitting.
The production method of the prior art is needed using excessive extruder, on the one hand, the production space of occupancy is larger, separately
On the one hand, the cost of production line is higher, and production technology is complicated.
Utility model content
The purpose of this utility model is that at high cost for foaming floor producing technology complexity, production line in the prior art,
The big problem of occupied space changes the structure of foaming soleplate production line and the life on foaming floor by improving the structure of calender
Production method.
In order to achieve the above object, the technical solution adopted in the utility model are as follows:
The utility model provides a kind of calender, including calendering roller group and overlay film reel releasing mechanism first, further comprises reality
Central layer reel releasing mechanism, the calendering roller group includes the solid layer stack for overlaying solid layer and plate substrate, and is used for
Overlay the overlay film stack of overlay film and solid layer.
Preferably, the solid layer reel releasing mechanism puts component including the first solid layer volume and the second solid layer volume puts group
Part, the solid layer stack include the first solid layer calendering roller group for being bonded the first solid layer and plate substrate, and
The second solid layer for being bonded the second solid layer and plate substrate rolls roller group, and the first solid layer and the second solid layer pass through respectively
Guide roller is directed to the two sides of plate substrate.
Preferably, the overlay film reel releasing mechanism puts component including the first overlay film volume and the second overlay film volume puts component, it is described
Overlay film stack includes rolling roller group for being bonded the first overlay film of the first overlay film and the first solid layer, and be used to be bonded second
Overlay film and the second overlay film of the second solid layer roll roller group；First export overlay film and the second export overlay film are exported to plate matrix
Two sides；The first overlay film calendering roller group setting is rolled between roller group and the second solid layer calendering roller group in the first solid layer,
The discharge end of the second solid layer calendering roller group is arranged in the second overlay film calendering roller group.
Preferably, the further main stand of calender and the moving frame separately positioned with main stand, institute
The first solid layer calendering roller group, the calendering roller group setting of the second solid layer are stated on main stand, the second solid layer volume puts group
Part is arranged on moving frame.
Preferably, the calender further comprises overlay film assembly frame, the overlay film reel releasing mechanism, solid layer rolling up and down machine
Structure is arranged in overlay film assembly frame.
As preferred: calender further comprises overlay film assembly frame and solid unit frame, the overlay film reel releasing mechanism setting
In overlay film assembly frame, solid layer reel releasing mechanism is arranged on solid unit frame.
Preferably, the first calendering roller group includes spaced two groups of stacks, every group of stack includes two
Spaced stack, the gap between every group of two stacks allow plate matrix to pass through.
Preferably, the calender further comprises the plate transmission rail that the second overlay film calendering roller group discharge end is arranged in
Road, the second solid layer volume put the lower section that component is located at plate conveyor track, and the guide roller for being oriented to the second solid layer is arranged
The lower section of plate transmission track.
Preferably, the two sides of plate transmission track are provided with the edge-trimming cutter for carrying out bilateral trimming processing to plate.
The utility model further provides for a kind of foaming floor production line, including above-mentioned calender；It further comprise one
Platform is used for the extruder of extrusion board matrix, and the front of solid layer stack feed end is arranged in the extruder.
Compared with prior art, it the advantages of the utility model and has the active effect that
The utility model provides a kind of calender that structure and fit body are put with solid layer volume, and the calender is available
Production in foaming floor.The calender directly can put output solid layer by volume, it is no longer necessary to be squeezed out by extruder real
Central layer.Using such re-entrant trough profiled steel sheeting installed floor production line, it is possible to reduce the usage quantity of extruder can save 1-2
Platform extruder can reduce the occupied area, cost and energy consumption of whole production line in turn.Foaming provided by the utility model
Floor production line can be used for foaming the one-time formed production technology in floor, not need to carry out solid layer and plate base using viscose glue
The fitting of material layer is carried out the production on foaming floor using this technique, can save processing step, and then foaming floor can be improved
Production efficiency.
Detailed description of the invention
Fig. 1 is foaming floor panel structure schematic diagram；
The structural schematic diagram of Fig. 2 a the utility model calender；
The structural schematic diagram of Fig. 2 b the utility model calender；
Fig. 3 is that the second solid layer volume puts modular construction signal；
Fig. 4 is the structural schematic diagram of the utility model floor production line；
In above each figure: 1- floor base material, 2- solid layer, 3- coloured silk film layer, the wear-resisting film layer of 4-, the first solid layer of 5- volume put group
Part, the first solid layer of 501-, 502- volumes puts roller, and the second solid layer of 6- volume puts component, and the second solid layer of 601-, 602- volumes puts roller,
603- the second solid layer guide roller, the first solid layer of 7- roll roller group, 701- solid layer stack, the lifting of 702- gap adjustment
Machine, the second solid layer of 8- roll roller group, and 801- home roll, the auxiliary roller of 802-, the first overlay film of 9-, which is rolled up, puts component, the first overlay film of 901-, and 10
Second overlay film volume puts component, the second overlay film of 1001-, and the first overlay film of 11- rolls roller group, and the second overlay film of 12- rolls roller group, 13- master
Body rack, 14- moving frame, 15- idler wheel, 16- overlay film assembly frame, 17- plate conveyor track, 18- edge-trimming cutter, 19- extruder,
20- cooling bracket, 21- dragger, 22- cutting machine, 23- transport carrier, 24- solid unit frame.
Specific embodiment
In the following, the utility model is specifically described by illustrative embodiment.It should be appreciated, however, that not having
In the case where being further discussed below, element, structure and features in an embodiment can also be advantageously incorporated into other implementations
In mode.
In the description of the present invention, it should be noted that term " feeding end ", " discharge end ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear" is positional relationship based on the figure, is merely for convenience of describing this reality
It is described with novel with simplified, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific
Orientation construction and operation, therefore should not be understood as limiting the present invention.In addition, term " first ", " second ", being only used for
Purpose is described, relative importance is not understood to indicate or imply.
The utility model provides a kind of calender, including calendering roller group and overlay film reel releasing mechanism first, further comprises reality
Central layer reel releasing mechanism, calendering roller group include the solid layer stack for overlaying solid layer and plate substrate, and for overlaying
The overlay film stack of overlay film and solid layer.Wherein, solid layer reel releasing mechanism puts the solid layer material (the present embodiment in floor for rolling up
In, using is PVC roll material), overlay film reel releasing mechanism puts floor film sticking for rolling up, and is bonded solid layer on floor base material according to this, covers
After film layer, it is produced into floor.
Floor is usually ABA type or ABC type, i.e. solid layer 2 can be arranged in the two sides of plate substrate layer 1 respectively, is based on this,
Further, solid layer reel releasing mechanism puts component 5 including the first solid layer volume and the second solid layer volume puts component 6, solid layer
Stack includes the first solid layer calendering roller group 7 for being bonded the first solid layer 501 and plate substrate 1, and for being bonded
Second solid layer 601 and the second solid layer of plate substrate 1 roll roller group 8, and the first solid layer 501 and the second solid layer 601 are divided
The two sides of plate substrate 1 are not directed to through guide roller.Specifically, the first solid layer volume puts two that component 5 includes redundancy setting
Group volume puts roller 502, rolls up the material put on roller 502 for one and is finished, and can continue to use another and roll up the material put on roller 502；The
Two solid layers volume puts two groups of volumes that component 6 includes redundancy setting and puts roller 602, rolls up the material put on roller 602 for one and is finished, Ke Yiji
It is continuous to put the material on roller 602 using another volume.When producing ABA type floor, it is solid that the first solid layer volume puts component 5 and second
Layer volume, which is put, places same solid layer on component 6, when producing ABC type floor, it is solid that the first solid layer volume puts component 5 and second
Layer volume, which is put, places different solid layers on component 6.
It includes spaced two groups of stacks that first solid layer, which rolls roller group 7, and every group of stack includes that two intervals are set
The solid layer stack 701 set, the gap between every group of two solid layer stacks 701 allow plate matrix to pass through.Along material
The direction of traveling, the pan feeding gap end for one group of stack that plate substrate 1 initially enters are that entire first solid layer rolls roller group 7
Feeding end.Two 701 longitudinal gaps of solid layer stack setting in every group, underlying stack are fixed at machine
On frame, the stack being located above is connected with gap adjustment elevator 702, and then can be adjusted according to the thickness of plate substrate 1 same
Gap between two solid layer stacks 701 of group.
Wherein, the first solid layer 501 and the second solid layer 601 are to be fitted in the two sides of board substrates 1, this reality respectively
It applies in example, the first solid layer 501 is fitted in the front of board substrates 1, and the second solid layer 601 is fitted in the anti-of board substrates
Face is more convenient for for corresponding solid layer being directed to plate substrate 1 to cooperate this fitting demand, and the first solid layer volume puts group
The top of the first solid layer calendering 7 feeding end of roller group is arranged in part 5, and the second solid layer volume is put component 6 and is arranged in the second solid layer
Roll the lower section of 5 feeding end of roller group.When board substrates are run between first group of solid layer stack 701, the first solid layer
501 are also directed to this position, after being contacted with plate substrate 1, the common gap between solid layer calendering roller group, by the
One solid layer 501 is fitted in the upper surface of 1 layer of plate substrate.
Second solid layer rolls roller group 8 and the first solid layer calendering roller group 7 interval is arranged, specifically, the second solid lamination
Prolong roller group 8 and is located at the first solid layer calendering 7 discharging direction of roller group.It includes a home roll 801 and one that second solid layer, which rolls roller group,
A auxiliary roller 802, home roll 801 are located at the top of auxiliary roller 802, and home roll 801 is using fixing roller, and auxiliary roller 802 is using cylinder
Roller, auxiliary 802 position-adjustable of roller, and then the gap between adjustable second solid layer calendering roller group 8, to adapt to different-thickness
Plate substrate 1.
Overlay film reel releasing mechanism puts component 9 including the first overlay film volume and the second overlay film volume puts component 10, and overlay film stack includes
The first overlay film for being bonded the first overlay film 901 and the first solid layer 501 rolls roller group 11, and for being bonded the second overlay film
1001 and second solid layer 601 the second overlay film roll roller group 12；First export overlay film 901 and the second export overlay film 902 are led
Out to the two sides of plate matrix；First overlay film rolls roller group setting and rolls roller group 7 and the calendering of the second solid layer in the first solid layer
Between roller group 8, and then it can realize that the first solid layer of fitting 501 is bonded 901 layers of the first overlay film again later, the second overlay film rolls roller group
12 are arranged in the discharge end of the second solid layer calendering roller group 8, and then can realize that the second solid layer of fitting 601 is bonded second again later
1001 layers of overlay film.
In the present embodiment, the first overlay film volume puts component 9 for exporting color film, and it is resistance to for exporting that the second overlay film volume puts component 10
Grind film.
In order to realize the installation of calender component, calender integrally includes main stand 13 and separates with main stand 13
The moving frame 14 of setting, wherein the first solid layer calendering roller group 4, the second solid layer calendering roller group 5 are arranged at main stand
On 6, the second solid layer volume is put component 3 and is arranged on moving frame 14.14 bottom of moving frame is provided with idler wheel 15, when work,
Moving frame 14 is positioned close to the position of main stand 13, when replacing stack, moving frame 14 can be released.
In the present embodiment, the first solid layer rolls roller group 4, the first overlay film calendering roller group 11, the second solid layer and rolls roller group
5, the second overlay film calendering roller group 12 is linearly arranged on main stand 13 according to this, and this structure is conducive to save accounting for for calender
Ground space.
The present embodiment provides the mounting structures of two kinds of overlay film components and solid layer assembly.
The first implements structure, with reference to Fig. 2 a.Calender further comprises overlay film assembly frame 16, the first overlay film reel releasing mechanism
9, the second overlay film reel releasing mechanism 10, the first solid layer volume are put component 5 and are arranged in overlay film assembly frame 16.Overlay film assembly frame 16
It is isolated structure between the top and main stand 6 of main stand 6, can relatively moves, be conveniently replaceable calendering roll assembly.
Second of implementation structure, with reference to Fig. 2 b.Calender further comprises overlay film assembly frame 16 and solid unit frame 24,
One overlay film reel releasing mechanism 9, the second overlay film reel releasing mechanism 10 are arranged in overlay film assembly frame 16.First solid layer volume puts component 5
It is arranged on solid unit frame 24.Overlay film assembly frame 16 and solid unit frame 24 are respectively positioned on top and the main body machine of main stand 6
It is isolated structure between frame 6, can relatively moves, is conveniently replaceable calendering roll assembly.By overlay film assembly frame 16 and solid unit frame
24 are set as isolated structure, avoid overlay film assembly frame excessive, occupy too large volume, are more advantageous to Container Transport.
Calender further comprises the plate transmission track 17 that the second overlay film calendering roller group discharge end is arranged in, and second is solid
Layer volume puts the lower section that component is located at plate conveyor track 17, and the second solid layer guide roller 603 for being oriented to the second solid layer is set
It sets in the lower section of plate transmission track 17, specially its lower end surface.The two sides of plate transmission track 17 are provided with edge-trimming cutter 18,
For carrying out bilateral trimming processing to the plate processed.
Calender provided by the utility model can be used for the production on various foaming floors.Calender inherently has solid
The effect of layer fitting, does not need individually to squeeze out solid layer, can save production equipment, cost and the land occupation of foaming floor production line
Area.
The utility model further provides for a kind of foaming floor production line, with reference to Fig. 4, including above-mentioned calender；Into one
Step includes the extruder 19 for being used for extrusion board matrix, and the front of solid layer stack feed end is arranged in extruder 19,
Specifically, the front of the first solid layer calendering 4 feeding end of roller group is set.After material for producing board substrates mixes,
Into extruder 19, the feeding end of the first solid layer calendering roller group 4 is entered after squeezing out, is bonded with the first solid layer.
Foaming floor production line further comprise the cooling bracket 20 that 17 rear of transmission track is set, dragger 21,
Cutting machine 22, transport carrier 23 etc., this belongs to the prior art, repeats no more.
The utility model also provides a kind of foaming floor producing technology, using above-mentioned calender or floor production line.This
The foaming floor producing technology that utility model provides does not need more extruders 19 and squeezes out solid layer, it is only necessary to which an extruder is used
In basic plate substrate layer.
Generally, foam floor producing technology the following steps are included:
1 row of plate matrix contacts total to the feeding end of solid layer stack with the solid layer that solid layer reel releasing mechanism volume is put
With the clearance between roll for entering solid layer stack, through solid layer stack calender lamination board substrates and solid layer；
Plate matrix row after being bonded solid layer rolls up the overlay film put with overlay film reel releasing mechanism to the feeding end of overlay film stack
Layer contact, the common clearance between roll for entering overlay film stack, through overlay film stack calender lamination solid layer and coating layer.
Specifically or, foaming floor producing technology the following steps are included:
Plate matrix marches to the group feeding end of the first solid layer stack, puts that component volume is put with the first solid layer volume
The contact of one foam films, the common clearance between roll for entering the first solid layer stack, through solid layer stack calender lamination plate base
Layer and the first solid layer；
Plate matrix row after being bonded the first solid layer is put to the feeding end of the first overlay film calendering roller group with the first overlay film volume
The first coating layer contact that mechanism volume is put, the common clearance between roll for entering the first overlay film stack roll roller group through the first overlay film
The first solid layer of calender lamination and the first coating layer；
Plate matrix after being bonded the first solid layer and the first coating layer marches to the pan feeding of the second solid layer calendering roller group
End is put the second foam films that component volume is put with the second solid layer volume and is contacted, common between the roller of the second solid layer stack
Gap, through solid layer stack calender lamination board substrates and the second solid layer；
Plate matrix row after being bonded the second solid layer is put to the feeding end of the second overlay film calendering roller group with the second overlay film volume
The second coating layer contact that mechanism volume is put, the common clearance between roll into the second overlay film calendering roller group, through the second overlay film stack
Pressure group prolongs the second solid layer of fitting and the second coating layer.
The production on floor of foaming in the prior art is simplified using the production technology on foaming floor provided by the utility model
Method does not need not needing gluing between solid layer and substrate layer, and solid layer does not need to squeeze out, energy-saving production technology environmental protection.
The above descriptions are merely preferred embodiments of the present invention, is not to make other forms to the utility model
Limitation, any person skilled in the art is changed or is modified as possibly also with the technology contents of the disclosure above equivalent
The equivalent embodiment of variation is applied to other fields, but all without departing from the content of the technical scheme of the utility model, according to this reality
With novel technical spirit any simple modification, equivalent variations and remodeling to the above embodiments, it is practical new to still fall within this
The protection scope of type technical solution.
Claims (10)
1. a kind of calender, including calendering roller group and overlay film reel releasing mechanism, it is characterised in that: further comprise solid layer rolling up and down machine
Structure, the calendering roller group includes solid layer stack for overlaying solid layer and plate substrate, and for overlay overlay film and
The overlay film stack of solid layer.
2. calender as described in claim 1, it is characterised in that: the solid layer reel releasing mechanism includes that the first solid layer volume is put
Component and the second solid layer volume put component, and the solid layer stack includes for being bonded the first solid layer and plate substrate
One solid layer rolls roller group, and the second solid layer for being bonded the second solid layer and plate substrate rolls roller group, and first is real
Central layer and the second solid layer are directed to the two sides of plate substrate through guide roller respectively.
3. calender as claimed in claim 2, it is characterised in that: the overlay film reel releasing mechanism includes that the first overlay film volume puts component
Component is put with the second overlay film volume, the overlay film stack includes the first overlay film pressure for being bonded the first overlay film and the first solid layer
Prolong roller group, and the second overlay film for being bonded the second overlay film and the second solid layer rolls roller group；First export overlay film and second
Export overlay film is exported to the two sides of plate matrix；First overlay film calendering roller group setting in the first solid layer calendering roller group and
Second solid layer is rolled between roller group, and the discharge end of the second solid layer calendering roller group is arranged in the second overlay film calendering roller group.
4. calender as claimed in claim 2, it is characterised in that: the further main stand of the calender and with main body machine
The separately positioned moving frame of frame, the first solid layer calendering roller group, the second solid layer calendering roller group are arranged in main stand
On, the second solid layer volume is put component and is arranged on moving frame.
5. calender as claimed in claim 2, it is characterised in that: the calender further comprises overlay film assembly frame, described
Overlay film reel releasing mechanism, solid layer reel releasing mechanism are arranged in overlay film assembly frame.
6. calender as claimed in claim 2, it is characterised in that: the calender further comprises overlay film assembly frame and solid
Assembly frame, the overlay film reel releasing mechanism are arranged in overlay film assembly frame, and solid layer reel releasing mechanism is arranged on solid unit frame.
7. calender as claimed in claim 2, it is characterised in that: the first solid layer calendering roller group includes spaced
Two groups of stacks, every group of stack include two spaced stacks, and the gap between every group of two stacks allows plate
Material matrix passes through.
8. calender as claimed in claim 3, it is characterised in that: the calender further comprises being arranged in the second overlay film pressure
Prolong the plate transmission track of roller group discharge end, the second solid layer volume puts the lower section that component is located at plate conveyor track, for being oriented to
The lower section of plate transmission track is arranged in the guide roller of second solid layer.
9. calender as claimed in claim 8, it is characterised in that: the two sides of plate transmission track be provided with for plate into
The edge-trimming cutter of row bilateral trimming processing.
10. a kind of foaming floor production line, it is characterised in that: including calender described in any one of claim 1 to 9；
It further comprise the extruder for being used for extrusion board matrix, before solid layer stack feed end is arranged in the extruder
Side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821611963.5U CN208812541U (en) | 2018-09-30 | 2018-09-30 | Calender and foaming floor production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821611963.5U CN208812541U (en) | 2018-09-30 | 2018-09-30 | Calender and foaming floor production line |
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| Publication Number | Publication Date |
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| CN208812541U true CN208812541U (en) | 2019-05-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821611963.5U Active CN208812541U (en) | 2018-09-30 | 2018-09-30 | Calender and foaming floor production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109159417A (en) * | 2018-09-30 | 2019-01-08 | 青岛三益塑料机械有限公司 | Calender, foaming floor production line and production technology |
-
2018
- 2018-09-30 CN CN201821611963.5U patent/CN208812541U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109159417A (en) * | 2018-09-30 | 2019-01-08 | 青岛三益塑料机械有限公司 | Calender, foaming floor production line and production technology |
| CN109159417B (en) * | 2018-09-30 | 2024-05-10 | 青岛三益塑料机械有限公司 | Calender, foaming floor production line and production process |
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