A kind of high ammonia nitrogen sulfuric acid copper waste water environmental protection recyclable device of zero-emission
Technical field
The utility model relates to high ammonia nitrogen copper sulphate technical field of wastewater recovery, the high ammonia nitrogen sulphur of especially a kind of zero-emission
Acid copper waste water environmental protection recyclable device.
Background technique
As China's industrial boom grows, the high ammonia-nitrogen wastewater generated therefrom also becomes industry development restraining factors
One of, therefore, cost-effective control high density pollution also becomes the important topic of current environmental worker's research, has obtained industry
The great attention of interior personage.Industrial high ammonia-nitrogen wastewater is mainly derived from circuitboard etching waste liquid disposition, hydrometallurgy, chemical industry, system
Medicine and other associated production enterprises.Ammonia nitrogen is with ammonium salt or NH4The form of OH there are in waste water, generally mainly by 3% chlorination
Ammonium, 0.05% Cu ion, 0.6% ammonium sulfate composition.High ammonia-nitrogen wastewater is difficult to be handled with biochemical method, but uses tradition
Electric heating evaporation condensation crystallization method, process are as follows: electric heating by ammonium chloride evaporation and concentration → crystallisation by cooling → centrifugal dehydration →
Obtain ammonium chloride.Traditional treatment method has the following problems: energy consumption is high, at high cost, and product price is low, and market prospects are not had an optimistic view of;
The ammonium chloride of recycling contains containing a large amount of impurity especially ammonium sulfate, ammonium sulfate meeting knotts clay boundary, and brings new processing to environmental protection
Problem;Because of high-temperature process ammonium chloride solution, lead to equipment seriously corroded.
Utility model content
In view of the foregoing drawbacks, the utility model intends to solve the technical problem by providing a kind of high ammonia nitrogen copper sulphate of zero-emission
Waste water environmental protection recyclable device, low energy consumption, and equipment cost is low, remarkable in economical benefits, and solves the problems, such as that equipment is perishable.
In order to solve the above technical problems, the technical solution of the utility model are as follows: a kind of high ammonia nitrogen copper sulphate of zero-emission is useless
Water environmental protection recyclable device, comprising:
Copper recovery unit recycles copper sludge for filtering trace copper ion precipitation;
Ammonium sulfate conversion unit is connect with the copper recovery unit, for the ammonium sulfate in waste water to be converted to ammonium chloride;
Ammonium chloride purification enrichment unit is connect with the ammonium sulfate conversion unit, including filter device, frequently pole-reversing electric osmose
Parser, concentrated water processing unit and fresh water treatment device, the filter device are connect with the ammonium sulfate conversion unit, described frequent
The water inlet of pole-reversing electroosmosis device is connect with the filter device, the water inlet of the frequently pole-reversing electroosmosis device respectively with it is described
Concentrated water processing unit is connected with the fresh water treatment device.
As a further improvement of the above technical scheme, the copper recovery unit include copper removal tank and with the copper removal tank
Sequentially connected first filter press and the first waste water basin.
As a further improvement of the above technical scheme, the ammonium sulfate conversion unit includes conversion tank, transforming agent tank,
Two filter presses and the second waste water basin, the transforming agent tank are connect with the conversion tank, the conversion tank, second filter press
It is sequentially connected with the second waste water basin.
As a further improvement of the above technical scheme, the filter device includes sand filter, active carbon filter and guarantor
Pacify filter, the sand filter, active carbon filter and cartridge filter are sequentially connected.
As a further improvement of the above technical scheme, the concentrated water processing unit includes concentrated water basin, heating tank, cooling
Tank and condensing unit, the concentrated water basin and the condensing unit are connect with the water inlet of the heating tank respectively, the heating
The water outlet of tank is connect with the cooling tank, and the cooling tank is connected with concentration flow container.
As a further improvement of the above technical scheme, preheating pipe is equipped in the cooling tank, the preheating pipe
Water inlet is connect with the concentrated water basin, and the water outlet of the preheating pipe is connect with the heating tank.
As a further improvement of the above technical scheme, the condensing unit includes condenser, circulating chilled water tank, condensed water
Tank, water ejector and tourie, cold water is delivered to by the circulating chilled water tank to be used to reduce the condenser in the condenser
Interior temperature, the water inlet of the condensate water pot are connect with the condensator outlet, the water outlet of the condensate water pot with it is described
Water ejector connection, the top of the tourie is arranged in the water ejector, for absorbing micro ammonia.
As a further improvement of the above technical scheme, the fresh water treatment device includes RO reverse osmosis equipment and pure water
Tank, the RO reverse osmosis equipment are connected with the pure water tank.
The reaction principle of the utility model are as follows: waste water is mainly by 3% ammonium chloride, 0.05% Cu ion, 0.6% sulphur
Sour ammonium composition, Cu ion are precipitated by copper precipitating reagent, and CaCl is added in ammonium sulfate2So that ammonium sulfate is switched to ammonium chloride and gypsum, filters
When ammonium chloride clear liquid afterwards passes through frequently pole-reversing electroosmosis device, NH4+It is sucked by cathode, Cl—It is sucked by anode, due to positive and negative anodes
Frequent exchange comes out and forms fresh water and concentrated water, the chemical equation being directed to are as follows:
〔NH4〕2SO4+CaCL2→2NH4CL+CaSO4·2H2O↓
Compared with prior art, the utility model has the beneficial effects that
1, it being discharged without any wastewater and waste materials, 80% waste water becomes pure water of the total nitrogen content less than 10mg/L and recycles,
It can also direct emission;20% waste water becomes pure ammonium chloride solution, can be used as the stoste for preparing etching solution, returns to etching machine again
It utilizes, forms benign cycle;
2, technical process mainly operates under room temperature, low-voltage, and low energy consumption, remarkable in economical benefits;
3, equipment cost is reduced, using engineering plastics equipment and operates at normal temperature, solves the problems, such as that equipment is perishable.
Detailed description of the invention
Fig. 1 be a kind of zero-emission of the utility model high ammonia nitrogen sulfuric acid copper waste water environmental protection recyclable device copper recovery unit and
The structural schematic diagram of ammonium sulfate conversion unit;
Fig. 2 is a kind of chlorination of the settling tank of the high ammonia nitrogen sulfuric acid copper waste water environmental protection recyclable device of zero-emission of the utility model
The structural schematic diagram of ammonium purification enrichment unit.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Be to the description only actually of at least one exemplary embodiment below it is illustrative, never as to this is practical
Novel and its application or any restrictions used.It should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
Referring to Fig. 1 and Fig. 2, the high ammonia nitrogen sulfuric acid copper waste water environmental protection recyclable device of the zero-emission, including copper recovery unit 1,
Ammonium sulfate conversion unit 2 and ammonium chloride purification enrichment unit 3, copper recovery unit 1, ammonium sulfate conversion unit 2 and ammonium chloride purification
Enrichment unit 3 is sequentially connected;Copper recovery unit 1 recycles copper sludge for filtering trace copper ion precipitation;Ammonium sulfate conversion unit
2 connect with copper recovery unit 1, and ammonium sulfate conversion unit 2 is used to the ammonium sulfate in waste water being converted to ammonium chloride;Ammonium chloride purification
Enrichment unit 3 includes filter device 31, frequently pole-reversing electroosmosis device 32, concentrated water processing unit 33 and fresh water treatment device 34, mistake
Filter device 31 is connect with ammonium sulfate conversion unit 2, and the water inlet of frequently pole-reversing electroosmosis device 32 is connect with filter device 31, frequently
The water inlet of pole-reversing electroosmosis device 32 connect 34 with concentrated water processing unit 33 and fresh water treatment device respectively.
Copper recovery unit 1 includes waste water stoste basin 11, copper removal tank 12 and presses with copper removal tank 12 sequentially connected first
Filter 13 and the first waste water basin 14, the water outlet of the first filter press 13 are equipped with the first Clear liquid tank 15, the first Clear liquid tank 15 and the
The connection of one waste water basin 14.
Ammonium sulfate conversion unit 2 includes conversion tank 21, transforming agent tank 22, the second filter press 23, the second Clear liquid tank 24 and the
Two waste water basins 25, transforming agent tank 22 are connect with conversion tank 21, conversion tank 21, the second filter press 23, the second Clear liquid tank 24 and
Two waste water basins 25 are sequentially connected.
Filter device 31 includes sand filter 311, active carbon filter 312 and cartridge filter 313, is used to impurity screening,
It is pre-processed, sand filter 311, active carbon filter 312 and cartridge filter 313 are sequentially connected, and cartridge filter 313 connects
There is purification waste water tank 314.
Concentrated water processing unit 33 includes concentrated water basin 331, heating tank 332, cooling tank 333 and condenser 334, circulating chilled water
Tank 335, condensate water pot 336, water ejector 337 and tourie 338, concentrated water basin 331 and condenser 334 respectively with heating tank
332 water inlet connection, the water outlet of heating tank 332 are connect with cooling tank, and cooling tank 333 is connected with concentration flow container 340.
Preheating pipe 339 is equipped in cooling tank 333, the water inlet of preheating pipe 339 is connect with concentrated water basin 331, is preheated
The water outlet of pipeline 339 is connect with heating tank 332, the higher solution of temperature being transported in cooling tank 333 using heating tank 332
The concentrated water in preheating pipe 339 is heated, preheating, energy conservation and environmental protection are achieved the purpose that before concentrated water is transported to heating tank 332.
Cold water is delivered to by circulating chilled water tank 335 to be used to reduce the temperature in condenser 334, condensed water in condenser 334
Water inlet and condenser 334 outlet of tank 336 connect, and the water outlet of condensate water pot 336 is connect with water ejector 337, water injection
The top of tourie 338 is arranged in device 337, for absorbing micro ammonia, does not generate exhaust gas.
Fresh water treatment device 34 include fresh water basin 341, RO reverse osmosis equipment 342 and pure water tank 343, fresh water basin 341,
RO reverse osmosis equipment 342 is sequentially connected with pure water tank 343, reduce the total nitrogen content of fresh water further must, water quality is obtained into one
Step purifying.
The processing step of the utility model includes: S1, recycles high ammonia nitrogen sulfuric acid copper waste water, and by high ammonia nitrogen sulfuric acid copper waste water
It is pumped into copper removal tank 12, and vulcanized sodium is added toward copper removal tank 12, obtain the solution one precipitated containing copper;
Solution one is pumped into the first filter press 13 by S2, and clear liquid one and pureed copper precipitating are obtained after filtering;
Clear liquid one is pumped into conversion tank 21 by S3, and calcium chloride is added toward conversion tank 21, is obtained containing gypsum deposition
Solution two;
Solution two is pumped into the second filter press 23, clear liquid two and gypsum, the main component of clear liquid two is obtained after filtering by S4
For ammonium chloride;
Clear liquid two is successively pumped into the filter device of impurity screening, frequently pole-reversing electroosmosis device is pumped into after pretreatment by S5
In 32, the fresh water and concentrated water with different ammonium chloride concentrations are obtained;
S6, fresh water are pumped into fresh water treatment device 34, and after the effect by RO reverse osmosis equipment 342, it is small to obtain total nitrogen content
In the pure water of 10mg/L, production is used as in return;
Concentrated water is pumped into concentrated water processing unit 33, after 332 heating evaporation of heating tank, obtains ammonium chloride content greater than 25%
Solution three, etching solution can be formulated as.
Ammonium sulfate a large amount of in high ammonia nitrogen sulfuric acid copper waste water are converted ammonium chloride by the utility model, and room temperature, 30V it is low
Under voltage, by being enriched with the ammonium chloride in waste water under the action of frequently pole-reversing electroosmosis device, obtaining ammonium chloride content is
15% pure high strength ammonium-chloride solution and content is down to 0.1% fresh water, and high strength ammonium-chloride solution is dense through electric heating
Contracting juice 25% is used as etching solution stoste, and for the steam of generation also by condensing recovery, it is small to obtain total nitrogen through RO reverse osmosis equipment for fresh water
In the pure water of 10mg/L, benign cycle is formed, is discharged in this entire technical process without waste water and gas, and energy consumption is extremely low, relates to
And equipment cost it is low, obvious economic.
Above are merely preferred embodiments of the utility model, it is noted that above-mentioned preferred embodiment should not regard
For limitations of the present invention, the protection scope of the utility model should be defined by the scope defined by the claims..For
For those skilled in the art, without departing from the spirit and scope of the utility model, it can also make several
Improvements and modifications, these improvements and modifications also should be regarded as the protection scope of the utility model.