CN208788638U - Robot assisted process units and system - Google Patents
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- CN208788638U CN208788638U CN201821151910.XU CN201821151910U CN208788638U CN 208788638 U CN208788638 U CN 208788638U CN 201821151910 U CN201821151910 U CN 201821151910U CN 208788638 U CN208788638 U CN 208788638U
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Abstract
The utility model provides robot assisted process units and system, it is related to technical field of industrial control, wherein, the robot assisted process units includes: robot device, control cabinet, mass detector, control cabinet generates current control signal when receiving the first external trigger, robot device opens current production process under the control of current control signal, mass detector carries out quality testing to the product of current production process and obtains testing result, control cabinet generates next secondary control signal after determining that current detection result is qualified, and next secondary control signal is sent to robot device, robot device opens production process next time under the control of next secondary control signal, mass detector carries out quality testing to the product of production process next time and obtains testing result next time, testing result it will issue control cabinet next time, So that robot device is automatically performed the production process of multiple links by above-mentioned setting, saves manpower, effectively increase product quality.
Description
Technical field
The utility model relates to technical field of industrial control more particularly to robot assisted process units and systems.
Background technique
Robot is a kind of automatic installations for executing work.During executing work, robot can both be connect
By the commander of the mankind, and can be run according to the algorithm of preparatory layout, it can also be according to principle formulated with artificial intelligence technology
Guiding principle action.Its task is to assist or replace the work of human work, for example, production industry, construction industry or be that other have
The work of risk.
In recent years, robot manufacture industry using more and more extensive, still, existing robot is mostly " thick
Put type " robot during the manufacturing cooperates by artificial and robot to fulfil assignment.I.e. by manually will
The material of (including coiling, transport, sorting etc.) to be processed is placed into robot, completes corresponding operation by robot, when
When there are multiple links during the manufacturing, need by manually by material to be processed and in the machined completion of current link
Material be sequentially placed into the corresponding robot of links, and then complete the process of entire production operation.As it can be seen that above-mentioned
It needs manually to participate in during carrying out production operation by robot, in this way, on the one hand will increase human cost;On the other hand
Since artificial uncertain factor is more, it is poor to will lead to the product quality that final production comes out in this way.
Utility model content
In view of this, the utility model embodiment has been designed to provide robot assisted process units and system, lead to
Setting robot device, control cabinet, mass detector etc. are crossed, the degree of automation of production process, and effective guarantee are improved
Produce the quality of product.
In a first aspect, the utility model embodiment provides robot assisted process units, comprising: robot device, control
Cabinet processed, mass detector, wherein the number at least two of the mass detector;
It is connected between the robot device and the control cabinet by cable, each mass detector is arranged at
On the robot device, connected between the mass detector and the control cabinet by conducting wire;
The control cabinet, for generating current control signal when receiving the first external trigger, and, by the current control
Signal processed is sent to robot device by the cable;
The robot device, for opening current production process under the control of the current control signal;
The mass detector carries out quality testing for the product to the current production process and obtains testing result,
And the current detection result is sent to the control cabinet by conducting wire;
The control cabinet, for generating next secondary control signal after determining that the current detection result is qualified, and, by institute
It states next secondary control signal and robot device is sent to by the cable;
The robot device, for opening production process next time under the control of next secondary control signal;
The mass detector carries out quality testing for the product to the production process next time and is examined next time
Survey as a result, and, the testing result next time is sent to the control cabinet by conducting wire.
With reference to first aspect, the utility model embodiment provides the first possible embodiment of first aspect,
In, the robot device includes pedestal, shaft, postbrachium and forearm, and the pedestal is arranged on the ground, one end of the shaft
On the base, the other end of the shaft connects one end of the postbrachium for connection, the other end of the postbrachium and it is described before
Arm is connected;
The shaft, for being turned after receiving the current control signal or next secondary control signal
It is dynamic;
The postbrachium, for driven under the rotation of the shaft control forearm carry out the current production process and
The production process next time.
With reference to first aspect, the utility model embodiment provides second of possible embodiment of first aspect,
In, the mass detector includes the profile measurement component and performance detection component being connected;
The profile measurement component, for the current production process product or the production process next time
Product carries out profile measurement;
The performance detection component, for the current production process product or the production process next time
Product carries out capability and performance detection.
With reference to first aspect, the utility model embodiment provides the third possible embodiment of first aspect,
In, it further include remote controler, the remote controler is wirelessly connected with the robot device;
The remote controler, for generating wireless control signal when receiving the second external trigger, and, by the wireless controlled
Signal processed is wirelessly sent to robot device.
With reference to first aspect, the utility model embodiment provides the 4th kind of possible embodiment of first aspect,
In, touch screen is provided on the control cabinet.
The possible embodiment of with reference to first aspect the first, the utility model embodiment provide the of first aspect
Five kinds of possible embodiments, wherein it further include strain gauge, the strain gauge is arranged on the forearm, and, institute
Strain gauge is stated to be connected with the control cabinet;
The strain gauge, for acquiring the clamping elasticity data of the forearm, and, by the elastic degree of clamping
Elasticity signal is clamped according to being converted into;
The control cabinet is used to adjust the current control signal or described next according to the clamping elasticity signal
The size of secondary control signal.
The possible embodiment of with reference to first aspect the first, the utility model embodiment provide the of first aspect
Six kinds of possible embodiments, wherein it further include sound transducer, the sound transducer is arranged on the forearm, and, institute
Sound transducer is stated to be connected with the control cabinet;
The sound transducer, for acquire the current production process product or the production process next time
Intensity of sound data of the product in vibration, and, intensity of sound signal is converted by the intensity of sound data;
The control cabinet, for according to the intensity of sound signal adjust the current control signal or it is described next time
Control the generation frequency of signal.
With reference to first aspect, the utility model embodiment provides the 7th kind of possible embodiment of first aspect,
In, antistatic film is posted in the outer surface of the control cabinet.
The possible embodiment of with reference to first aspect the first, the utility model embodiment provide the of first aspect
Eight kinds of possible embodiments, wherein telescopic adjusting rod is provided between the pedestal and ground.
Second aspect, the utility model embodiment provide robot assisted process units, comprising: monitor and above-mentioned
Robot assisted process units described in one;
The monitor is connected with the robot assisted process units;
The monitor monitored in real time for the use state to the robot assisted process units, and, work as institute
Alarm is sent out when stating use state exception.
Robot assisted process units provided by the embodiment of the utility model and system, wherein robot assisted production
Device includes: robot device, control cabinet, mass detector, needs to be illustrated, and the number of above-mentioned mass detector is extremely
Less it is two, is connected between robot device and control cabinet by cable, each mass detector is arranged at robot device
On, it is connected between mass detector and control cabinet by conducting wire, in process of production, control cabinet was for receiving first before this
Current control signal is generated when external trigger, also, current control signal is sent to robot device, Zhi Houji by cable
For opening current production process under the control of current control signal, mass detector is used for currently producing device people's equipment
The product of journey carries out quality testing and obtains testing result, also, current detection result is sent to control cabinet by conducting wire, connects down
Come, control cabinet is used to after determining that current detection result is qualified generate next secondary control signal, also, by next secondary control signal
It is sent to robot device by cable, later, robot device is next for opening under the control of next secondary control signal
Secondary production process, mass detector are used to carry out quality testing to the product of production process next time to be detected knot next time
Fruit, also, testing result control cabinet will be sent to by conducting wire next time, by above-mentioned treatment process, robot device can
It automatic jumps to production process next time from current production process to be produced, also, by the setting of mass detector, under
Before a production process executes in the current production process of effective guarantee product quality, and then be effectively saved production process
In human input, make production process more quick and safe.
Other feature and advantage of the utility model will illustrate in the following description, also, partly from specification
In become apparent, or understood and implementing the utility model.The purpose of this utility model and other advantages are illustrating
Specifically noted structure is achieved and obtained in book, claims and attached drawing.
To enable the above objects, features, and advantages of the utility model to be clearer and more comprehensible, preferred embodiment is cited below particularly, and
Cooperate appended attached drawing, is described in detail below.
Detailed description of the invention
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art
Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it is described below
In attached drawing be that some embodiments of the utility model are not paying creativeness for those of ordinary skill in the art
Under the premise of labour, it is also possible to obtain other drawings based on these drawings.
Fig. 1 shows the connection figure of robot assisted process units provided by the utility model embodiment;
Fig. 2 shows the connection schematic diagrams of robot assisted process units provided by the utility model embodiment;
Fig. 3 shows the structure connection figure of robot assisted production system provided by the utility model embodiment.
Specific embodiment
Below in conjunction with attached drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out clear
Chu is fully described by, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole realities
Apply example.The component of the utility model embodiment being usually described and illustrated herein in the accompanying drawings can be come with a variety of different configurations
Arrangement and design.Therefore, the detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit below
The range of claimed invention, but it is merely representative of the selected embodiment of the utility model.Based on the utility model
Embodiment, those skilled in the art's every other embodiment obtained without making creative work, all
Belong to the range of the utility model protection.
Multiple production processes are generally included in the manufacturing, the processing of current each production process is mostly by artificial and machine
Device people cooperates to fulfil assignment.For example, being placed into machine by the material manually by (including coiling, transport, sorting etc.) to be processed
On device people, corresponding operation is completed by robot, when there are multiple links during the manufacturing, is needed by manually will be to
The material of processing and the machined completion of current link material be sequentially placed into links corresponding robot on, into
And complete the process of entire production operation.As it can be seen that need manually to participate in during the above-mentioned progress production operation by robot,
In this way, on the one hand will increase human cost;On the other hand since artificial uncertain factor is more, it will lead to final production in this way
Product quality out is poor.
Based on this, the utility model embodiment provides robot assisted process units and system, below by embodiment
It is described.
Embodiment 1
Referring to Fig. 1 and Fig. 2, the robot assisted process units that the present embodiment proposes specifically includes: robot device, control
Cabinet, mass detector need to be illustrated, the number at least two of mass detector, in general, of mass detector
Several and production process numbers are consistent, the connection relationship between above-mentioned all parts are as follows: robot device and control cabinet it
Between connected by cable, each mass detector is arranged on robot device, passes through between mass detector and control cabinet
Conducting wire connection needs exist for remarking additionally, and the concrete specification of above-mentioned cable and conducting wire can be according to robot device and control
Interface form between cabinet, mass detector and control cabinet carries out flexible setting.
In the specific implementation process, control cabinet is for receiving the first external trigger (for example, relevant staff couple
The click of control cabinet, by lower button etc.) Shi Shengcheng current control signal, also, current control signal is also passed through line by control cabinet
Cable is sent to robot device, and later, robot device is used to open current production process under the control of current control signal,
Mass detector is used to carry out the product of current production process quality testing and obtains testing result, also, by current detection knot
Fruit is sent to control cabinet by conducting wire, and control cabinet is used to generate next secondary control signal after determining that current detection result is qualified,
I.e. by control cabinet determine current production process product quality meet the requirements after just open production process next time, if control cabinet
Determine that the product quality of current production process is undesirable, then control cabinet may be repeated current production process until product
Until satisfactory quality, later, next secondary control signal is sent to robot device by cable by control cabinet, and robot is set
It is ready for use under the control of next secondary control signal and opens production process next time, likewise, mass detector is used for next
The product of secondary production process carries out quality testing and obtains testing result next time, also, testing result will pass through conducting wire next time
It is sent to control cabinet, when in entire production operation including multiple production processes, can be realized by above-mentioned processing from upper one
Production process to next production process automatic conversion, to eliminate the intermediate process manually participated in.
Above-mentioned robot device includes pedestal, shaft, postbrachium and forearm, pedestal be arranged on the ground, for support shaft,
One end of postbrachium and forearm etc., shaft is connected on pedestal, one end of the other end connection postbrachium of shaft, in use,
The rotational angle of shaft is 360 degree, and so as to cover the whole region of station, the other end of postbrachium is connected with forearm, makes
With in the process, shaft is used to be rotated after receiving current control signal or next secondary control signal, and postbrachium is used for
The rotation control of shaft is lower to drive forearm to carry out current production process and next time production process.In general, production of taking for convenience
The setting of product, forearm is more sharp.
In addition, the station in order to effectively cooperate different height in workshop, is provided between above-mentioned pedestal and ground
Telescopic adjusting rod.By adjusting the length of the telescopic adjusting rod, can make the height of entire robot device be arranged with
Station is adapted.
For the quality of effective testing product, above-mentioned mass detector includes the profile measurement component being connected and performance inspection
Component is surveyed, in use, profile measurement component production process for the product to current production process or next time
Product carries out profile measurement, for example, whether the thickness of product, width etc. meet the requirements, performance detection component is used for working as previous existence
The product of the product of production process or next time production process carries out capability and performance detection, for example, the flexibility of product, density etc.
Whether meet the requirements.
In addition, the robot assisted process units is flexibly controlled for the ease of relevant staff, robot assisted production
Device further includes remote controler, and remote controler is wirelessly connected with robot device, needs to be illustrated, here
Wireless mode includes bluetooth, wifi, 4G etc., and remote controler is for receiving the second external trigger, (i.e. relevant operation personnel to be distant
Pressed the button on control device) Shi Shengcheng wireless control signal, also, wireless control signal is wirelessly sent to machine
People's equipment is specifically operated with controlling it.
In addition, people operate control cabinet for convenience, above-mentioned control cabinet includes touch screen.
Touch screen is a kind of induction type liquid crystal display device of the input signals such as receivable contact, when contacting on screen
When graphic button, the haptic feedback system on screen can drive various connection devices according to the formula of preprogramming, can be used to take
For mechanical push button panel, and lively visual and sound effects are produced by liquid crystal display picture.Touch screen is as a kind of newest
Computer input apparatus carry out human-computer interaction, simply, conveniently, naturally.
Further, since required mechanical force is of different sizes in process for different products, robot assisted production
Device further includes strain gauge, and strain gauge is arranged on forearm, and effectively to acquire the data of forearm, also, stress passes
Sensor is connected with control cabinet, and in use, strain gauge is used to acquire the clamping elasticity data of forearm, also, answers
Force snesor can also convert clamping elasticity data to clamping elasticity signal, in this way, control cabinet is used to according to clamping pine
Tightness signal adjusts the size of current control signal or next secondary control signal, i.e., when clamping elasticity signal is than corresponding
Current control signal or next secondary control signal hour, control cabinet are tuned up elasticity signal is clamped;When clamping elasticity letter
When number than corresponding current control signal or big next secondary control signal, control cabinet is turned down elasticity signal is clamped.
In addition, robot device operated products process (for example, continuously take product during) in, robot
Auxiliary units further include sound transducer, and sound transducer is arranged on forearm, also, sound transducer and control cabinet phase
Even, sound transducer is used to acquire the product of current production process in use or the product of production process exists next time
Intensity of sound data when vibration, also, intensity of sound signal is converted by intensity of sound data, later, control cabinet is used for root
The generation frequency that current control signal or next secondary control signal are adjusted according to intensity of sound signal, i.e., when intensity of sound signal mistake
When big, processing speed is reduced, the generation time interval of current control signal or next secondary control signal is tuned up, makes to generate frequency
Rate reduces, to effectively control the generation of noise in workshop.
In addition, antistatic film is posted in the outer surface of control cabinet.With the fast development of electronics industry, electronic circuit board collection
It is at spending higher and higher, the high density of electronic component on motherboard, wiring compact, even surface-adhered type element adopt extensively
With all easily leading to electrostatic damage route board.In order to ensure control cabinet can not by electrostatic influence, can be used following methods come into
Row antistatic process: 1. antistatic carbon system coating mainly makees conductive compositions using carbon black, has function admirable cheap etc. excellent
Point, now using more;2. antistatic metal system coating, conductive component have mainly adopted flakey aluminium flake, nickel sheet, copper sheet;3. preventing
In electrostatic metal oxide system coating, the predominantly powdered tin oxide, zinc oxide, titanium oxide, indium oxide, cadmium oxide that use
Deng, and with micro mists such as SbCl8, SnCl4, Sn02, Sb2O5.Antistatic is formed by above-mentioned coating 1., 2. and 3. etc.
Film, to effectively inhibit in process of production because of the electrostatic interference of the generations such as friction.
In conclusion robot assisted process units provided in this embodiment includes: robot device, control cabinet, quality
Detector, wherein the number at least two of mass detector needs in each production process to preferably be detected
It is equipped at least one mass detector, is connected between robot device and control cabinet by cable, each mass detector is equal
It is arranged on robot device, is connected between mass detector and control cabinet by conducting wire, in implementation process, control cabinet is used for
Current control signal is generated when receiving the first external trigger, also, current control signal is sent to machine by cable
People's equipment, robot device for opening current production process under the control of current control signal, mass detector for pair
The product of current production process carries out quality testing and obtains testing result, also, current detection result is sent to by conducting wire
Control cabinet, control cabinet are used to after determining that current detection result is qualified generate next secondary control signal, also, by next secondary control
Signal is sent to robot device by cable, and robot device under the control of next secondary control signal for opening next time
Production process, mass detector are used to carry out quality testing to the product of production process next time to obtain testing result next time,
Also, testing result control cabinet will be sent to by conducting wire next time, by above-mentioned treatment process, robot device works as in detection
After the product of preceding production process is qualified, production process next time can be automatic jumped to from current production process and be produced, it is real
The human input in production process has been saved in the automation for having showed production process, safe and efficient.
Embodiment 2
Referring to Fig. 3, the machine that robot assisted production system includes: monitor and any of the above-described is present embodiments provided
People's auxiliary units, in the robot assisted production system, monitor is connected with robot assisted process units, uses
Cheng Zhong, monitor be used to the use state of robot assisted process units is monitored in real time, need to be illustrated, on
Stating use state includes opening some production process and stopping some production process etc., also, work as the abnormal (example of use state
Such as, fail to open production process or some production process can not be stopped) when send out alarm, alarm form here can root
It is flexibly set according to the service condition of client.
In conclusion robot assisted production system provided in this embodiment includes: the machine of monitor and any of the above-described
Device people's auxiliary units, also, monitor is connected with robot assisted process units, and monitor is used for raw to robot assisted
The use state for producing device is monitored in real time, to strengthen effective supervision to robot assisted process units, also, is worked as
Alarm is sent out when the use state exception of robot assisted process units, to inform that related personnel comes to safeguard in time.
It is apparent to those skilled in the art that for convenience and simplicity of description, the system of foregoing description
Specific work process, can be with reference to the corresponding process in previous embodiment, details are not described herein.
In addition, in the description of the utility model embodiment unless specifically defined or limited otherwise, term " installation ",
" connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally connect
It connects;It can be mechanical connection, be also possible to be electrically connected;It can be directly connected, can also indirectly connected through an intermediary, it can
To be the connection inside two elements.To those skilled in the art, above-mentioned term can be understood in this reality with concrete condition
With the concrete meaning in novel.
It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
Finally, it should be noted that embodiment described above, only specific embodiment of the present utility model, to illustrate this
The technical solution of utility model, rather than its limitations, the protection scope of the utility model is not limited thereto, although referring to aforementioned
The utility model is described in detail in embodiment, those skilled in the art should understand that: it is any to be familiar with this skill
The technical staff in art field within the technical scope disclosed by the utility model, still can be to skill documented by previous embodiment
Art scheme modify or can readily occur in variation or equivalent replacement of some of the technical features;And these modifications,
Variation or replacement, the spirit and model of the utility model embodiment technical solution that it does not separate the essence of the corresponding technical solution
It encloses, should be covered within the scope of the utility model.Therefore, the protection scope of the utility model is answered described is wanted with right
Subject to the protection scope asked.
Claims (10)
1. robot assisted process units characterized by comprising robot device, control cabinet, mass detector, wherein institute
State the number at least two of mass detector;
It is connected between the robot device and the control cabinet by cable, each mass detector is arranged at described
On robot device, connected between the mass detector and the control cabinet by conducting wire;
The control cabinet, for generating current control signal when receiving the first external trigger, and, the current control is believed
Number robot device is sent to by the cable;
The robot device, for opening current production process under the control of the current control signal;
The mass detector carries out quality testing for the product to the current production process and obtains testing result, and, it will
The current detection result is sent to the control cabinet by conducting wire;
The control cabinet, for generating next secondary control signal after determining that the current detection result is qualified, and, under described
One secondary control signal is sent to robot device by the cable;
The robot device, for opening production process next time under the control of next secondary control signal;
The mass detector carries out quality testing for the product to the production process next time and is detected knot next time
Fruit, and, the testing result next time is sent to the control cabinet by conducting wire.
2. robot assisted process units according to claim 1, which is characterized in that the robot device includes bottom
Seat, shaft, postbrachium and forearm, on the ground, one end of the shaft connects on the base for the pedestal setting, and described turn
The other end of axis connects one end of the postbrachium, and the other end of the postbrachium is connected with the forearm;
The shaft, for being rotated after receiving the current control signal or next secondary control signal;
The postbrachium, for driving the forearm to carry out the current production process and described under the rotation of shaft control
Production process next time.
3. robot assisted process units according to claim 1, which is characterized in that the mass detector includes being connected
The profile measurement component and performance detection component connect;
The profile measurement component, the product for product or the production process next time to the current production process
Carry out profile measurement;
The performance detection component, the product for product or the production process next time to the current production process
Carry out capability and performance detection.
4. robot assisted process units according to claim 1, which is characterized in that it further include remote controler, the remote control
Device is wirelessly connected with the robot device;
The remote controler, for generating wireless control signal when receiving the second external trigger, and, the wireless control is believed
Number wirelessly it is sent to robot device.
5. robot assisted process units according to claim 1, which is characterized in that be provided with touch on the control cabinet
Screen.
6. robot assisted process units according to claim 2, which is characterized in that it further include strain gauge, it is described
Strain gauge is arranged on the forearm, and, the strain gauge is connected with the control cabinet;
The strain gauge, for acquiring the clamping elasticity data of the forearm, and, the clamping elasticity data are turned
Turn to clamping elasticity signal;
The control cabinet, for adjusting the current control signal or next secondary control according to the clamping elasticity signal
The size of signal processed.
7. robot assisted process units according to claim 2, which is characterized in that it further include sound transducer, it is described
Sound transducer is arranged on the forearm, and, the sound transducer is connected with the control cabinet;
The sound transducer, for acquiring the product of the current production process or the product of the production process next time
Intensity of sound data in vibration, and, intensity of sound signal is converted by the intensity of sound data;
The control cabinet, for adjusting the current control signal or next secondary control according to the intensity of sound signal
The generation frequency of signal.
8. robot assisted process units according to claim 1, which is characterized in that post the outer surface of the control cabinet
Antistatic film.
9. robot assisted process units according to claim 2, which is characterized in that be arranged between the pedestal and ground
There is telescopic adjusting rod.
10. robot assisted production system characterized by comprising monitor and such as described in any item machines of claim 1-9
Device people's auxiliary units;
The monitor is connected with the robot assisted process units;
The monitor monitored in real time for the use state to the robot assisted process units, and, make when described
Alarm is sent out when with abnormal state.
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CN201821151910.XU CN208788638U (en) | 2018-07-19 | 2018-07-19 | Robot assisted process units and system |
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CN201821151910.XU CN208788638U (en) | 2018-07-19 | 2018-07-19 | Robot assisted process units and system |
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