CN208772908U - A kind of water heater kludge - Google Patents
A kind of water heater kludge Download PDFInfo
- Publication number
- CN208772908U CN208772908U CN201820855881.9U CN201820855881U CN208772908U CN 208772908 U CN208772908 U CN 208772908U CN 201820855881 U CN201820855881 U CN 201820855881U CN 208772908 U CN208772908 U CN 208772908U
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- China
- Prior art keywords
- liner
- clamping device
- water heater
- shell
- fixed plate
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Abstract
This application provides a kind of water heater kludges, it is characterized in that, including fuselage (1), shell clamping device (2), liner clamping device (3), fuselage guide rail (4) shell claming controller (5), liner claming controller (6), the fuselage guide rail is welded on the fuselage (1), the shell clamping device is slidably mounted on the fuselage guide rail (4), and the liner clamping device is slidably mounted on the fuselage guide rail (4).The advantages of the application, is, reduces the production cycle, reduces recruitment cost, realizes a degree of assembly automation.
Description
Technical field
This application involves electric appliance and manufacture field more particularly to a kind of water heater kludge.
Background technique
For water heater currently on the market in assembling process, most steps are completed by veteran assembler,
So the appearance defect ware being difficult to avoid that in a large amount of assembly work increases recruitment cost, and produce for enterprise
Period is longer, and efficiency is lower, how to improve the degree of automation of water heater assembling process, is the substance for needing to solve at this stage
Problem.
Therefore, how to be directed to disadvantage present in the above-mentioned prior art and carry out research and development improvement, actually exerted needed for relevant industry
Power research and development target, the application designer in view of this, be think and creation idea, designed then with the experience of many years, pass through
In many ways sampling test is inquired into and is studied, and repeatedly amendment improvement, be releasing the application.
Utility model content
(1) technical problems to be solved
In view of above-mentioned technical problem, this application provides a kind of water heater kludges.
(2) technical solution
This application provides a kind of water heater kludges characterized by comprising fuselage, shell clamping device, liner folder
Tight device, fuselage guide rail, shell claming controller, liner claming controller；The fuselage guide rail is welded on the fuselage
On, the shell clamping device is slidably mounted on the fuselage guide rail, and the liner clamping device is slidably mounted on the machine
On body guide rail, the shell claming controller line is connected in the shell clamping device tail end, the liner claming controller
Line is connected in the tail end of the liner clamping device.
In some embodiments of the present application, described in the shell claming controller, the control of liner claming controller
Shell clamping device, liner clamping device.
In some embodiments of the present application, totally two, the fuselage guide rail, it is respectively mounted on the fuselage two sides.
In some embodiments of the present application, the shell clamping device is by the first clamping jaw, the first fixed plate, the first gas
Cylinder, jaw position sensor, the second clamping jaw, the second fixed plate, the second cylinder composition, first cylinder and the first clamping jaw hinge
It connects, second cylinder and second clamping jaw are bolted, and it is right that first cylinder is mounted on first fixed plate
Inferior horn, second cylinder are mounted on immediately below second fixed plate, and the jaw position sensor is mounted on described first
In fixed plate, second fixed plate.
In some embodiments of the present application, first fixed plate is 300mm with the distance of second fixed plate.
In some embodiments of the present application, the liner clamping device is by connecting plate, fixed plate, clamping plate sliding block, tooth
Item, left clamp, gripping block, the right clamping plate of splint position sensor, gear-box composition, are mounted on the left clamp, the right clamping plate
On the rack gear and the gear-box in gear engagement, the splint position sensor is embedded in the left clamp, the right side
In the slot that clamping plate front end opens up, the gripping block mucilage binding is the left clamp, described on the inside of the left clamp, the right clamping plate
The clamping plate sliding block is welded in right clamping plate rear end, and the clamping plate sliding block is slidably connected with the fixed plate, the connecting plate with it is described
Fixed plate is fixedly connected.
In some embodiments of the present application, the left clamp is 350mm with the distance of the right clamping plate.
In some embodiments of the present application, the gripping block is made of rubber material.
In some embodiments of the present application, the gripping block is arc close to the side of liner.
In some embodiments of the present application, the long 3250mm of fuselage, wide 1750mm.
(3) beneficial effect
It can be seen from the above technical proposal that the application at least has the advantages that one of them:
(1) a kind of water heater kludge that itself please be provided, the liner clamping device, shell clamping device can be in institutes
It states and is slided on fuselage guide rail, can be realized and be assembled according to self-position lateral displacement, and be not required to manually be moved to down product
One station, improves processing efficiency；
(2) the left and right clamping plate of a kind of water heater kludge provided by the present application, the liner clamping device uses gas
Cylinder can be realized moving synchronously for left and right clamping plate as moving element, can adjust grip dimensions according to the size of liner；
(3) a kind of water heater kludge provided by the present application, the gripping block are made of rubber material, improve liner
Frictional force and stability during stepping up, and the shape on liner surface will not be damaged；
(4) a kind of water heater kludge provided by the present application, substantially increases the degree of automation of assembly, shortens production
Period reduces recruitment cost and improves economic benefit.
Detailed description of the invention
Fig. 1 is the top view of the embodiment of the present application.
Fig. 2 is the shell clamping device detail view of the embodiment of the present application.
Fig. 3 is the liner clamping device detail view of the embodiment of the present application.
[the application main element symbol description]
1, fuselage；2, shell clamping device；3, liner clamping device；
4, fuselage guide rail；21, the first clamping jaw；22, the first fixed plate；
23, the first cylinder；24, the second clamping jaw；25, jaw position sensor；
26, the second fixed plate；27, the second cylinder；31, connecting plate；
32, fixed plate；33, clamping plate sliding block；34, rack gear；
35, left clamp；36, gripping block；37, splint position sensor；
38, liner；39, right clamping plate；40, gear-box；
5, shell claming controller；6, liner claming controller.
Specific embodiment
This application provides a kind of water heater kludges, realize the semi-automation of water heater assembling process, greatly shorten
Process-cycle, reduces worker's usage amount, saved recruitment cost.
For the purposes, technical schemes and advantages of the application are more clearly understood, below in conjunction with specific embodiment, and reference
The application is further described in attached drawing.
Specific embodiment 1
A kind of water heater kludge, which is characterized in that including fuselage 1, shell clamping device 2, liner clamping device 3, machine
Body guide rail 4；
As shown in Figure 1, the fuselage 1 is the long 3250mm wide 1750mm high made of 45 steel by quenching treatment
The rectangular frame of 1500mm；The two sides for being mounted on the fuselage 1, welding method is respectively welded for totally two in the fuselage guide rail 4
Using carbon-dioxide arc welding, the gas concentration of carbon dioxide is failed in exam in 99.7%；The shell clamping device 2, the liner
Clamping device 3 is slidably connected with the fuselage guide rail 4, and by being mounted on the shell clamping device 2, liner clamping dress
The shell claming controller 5, the liner claming controller 6 of 3 tail ends are set, realizes lateral displacement, which increases
The processing space of lathe, and be not required to product is moved to next station manually, improve processing efficiency.
As shown in Fig. 2, shell clamping device 2 is by two clamping jaws, two fixed plates, two cylinders and a clamping jaw position
The composition of sensor 25 is set, the shell clamping device 2 selects two cylinders to simultaneously clamp on the wall built-up of shell to realize shell
Displacement movement, first cylinder 23 and 21 hinge of the first clamping jaw for being mounted on 22 lower right corner of the first fixed plate connect
It connects, realizes the clamping of upper shell wall built-up；Be mounted on second cylinder 27 of second fixed plate, 26 lower section with it is described
Second clamping jaw 24 is bolted, and realization second clamping jaw 24 moves up and down, clamp enclosure lower end wall built-up, and described first
Fixed plate 22 is 200mm-350mm at a distance from second fixed plate 26；The jaw position sensor 25 is according to shell
Corresponding electrical parameter is sent to the shell claming controller 5 by the positional relationship of wall built-up, and the shell claming controller 5 is sent out
Electric signal starts second cylinder 27 and drives moving up and down for second clamping jaw 24 out, come adjust between two clamping jaws away from
From and position, suitable for different model shell grab, improve assembly efficiency, do not need according to the shell of different model come
Manually adjust clamping mode.
As shown in figure 3, liner clamping device 3 is using cylinder as power executive component, left clamp 35, right clamping plate 39
Rear end weld two clamping plate sliding blocks 33, side be equipped with slide rail fixed plate 32 and the clamping plate sliding block 33 sliding connect
It connects, the connecting plate 31 being fixedly connected with the fixed plate 32 is installed for connecting the liner clamping device 3 and the fuselage 1
Rack gear 34 on clamping plate is engaged with the gear in the gear-box 40, drives the left clamp 35, described by gear rotation
Right clamping plate 37 moves synchronously, and it is 10mm's that the side length that the left clamp 35, right 39 front end of clamping plate open up, which is 20mm depth,
The splint position sensor 37 is embedded by square groove, and the splint position sensor 37 is according to two clamping plates and liner 35
Positional relationship corresponding electrical parameter is sent to the liner claming controller 6, the liner claming controller 6 issues electricity
Gear in gear-box 40 described in signal enabling rotational cylinder, thus clamp or release liner；Shown left clamp 35, right clamping plate 39
Between relative distance be 300mm-400mm, can be realized the clamping work of most of water heater liners；The left clamp 35,
Four gripping blocks 36 are installed in the inside of right clamping plate 39, the inside of the gripping block 36 according to the shape processing camber of liner, and
And be made of high temperature resistant, anti-skidding, with certain resiliency rubber material, guarantee the reliability for holding liner tightly, and plucking
The shape and enamel of liner inner wall will not be damaged during taking；The mass fraction of the rubber material is as follows:
120 parts of methyl vinyl silicon kautschuk, 100 parts of fluorubber, 8 parts of nano zine oxide, 9 parts of white carbon black, carbon black
N30020 parts, 5 parts of di-iron trioxide, 8 parts of zinc borate, 10 parts of Sulfur, 3 parts of anti-aging agent, 7 parts of titanium dioxide, 5 parts of hydroxy silicon oil,
4 parts of hydrogen silicone oil, 5 parts of magnesium hydroxide, 4 parts of dimethicone, 3 parts of benzoyl peroxide, 5 parts of cumyl peroxide, 4- dichloro
7 parts of benzoyl peroxide, 5 parts of VTMS.
Specific embodiment 2
After water heater liner and shell clamp, worker operation liner claming controller 6 and shell clamp control dress
5 are set, by outer cover suit outside liner 38, worker tightens the bolt of outer cover of water heater after the completion of suit, and assembly work is completed,
And finished product is delivered to next station, the liner clamping device 3 and shell clamping device 2 enter subsequent work stroke.
So far, attached drawing is had been combined the present embodiment is described in detail.According to above description, those skilled in the art
There should be clear understanding to the application.
It should be noted that in attached drawing or specification text, the implementation for not being painted or describing is affiliated technology
Form known to a person of ordinary skill in the art, is not described in detail in field.In addition, the above-mentioned definition to each element and method is simultaneously
It is not limited only to various specific structures, shape or the mode mentioned in embodiment.
It should also be noted that, can provide the demonstration of the parameter comprising particular value herein, but these parameters are without definite etc.
In corresponding value, but analog value can be similar in acceptable error margin or design constraint.The side mentioned in embodiment
It is only the direction with reference to attached drawing to term, such as "upper", "lower", "front", "rear", "left", "right" etc., is not used to limit this
The protection scope of application.In addition, unless specifically described or the step of must sequentially occur, the sequences of above-mentioned steps there is no restriction in
It is listed above, and can change or rearrange according to required design.And above-described embodiment can be based on design and reliability
Consider, the collocation that is mixed with each other is used using or with other embodiments mix and match, i.e., the technical characteristic in different embodiments can be with
Freely form more embodiments.
Particular embodiments described above has carried out further in detail the purpose of the application, technical scheme and beneficial effects
Describe in detail it is bright, it is all it should be understood that be not intended to limit this application the foregoing is merely the specific embodiment of the application
Within spirit herein and principle, any modification, equivalent substitution, improvement and etc. done should be included in the guarantor of the application
Within the scope of shield.
Claims (10)
1. a kind of water heater kludge characterized by comprising fuselage (1), shell clamping device (2), liner clamping device
(3), fuselage guide rail (4), shell claming controller (5), liner claming controller (6)；The fuselage guide rail (4) is welded on
On the fuselage (1), the shell clamping device (2) is slidably mounted on the fuselage guide rail (4), the liner clamping device
(3) it is slidably mounted on the fuselage guide rail (4), the shell claming controller (5) is connected in the shell clamping device (2)
Tail end, the liner claming controller (6) are connected in the tail end of the liner clamping device (3).
2. a kind of water heater kludge according to claim 1, which is characterized in that the shell claming controller (5),
Liner claming controller (6) controls the shell clamping device (2), liner clamping device (3).
3. a kind of water heater kludge according to claim 1, which is characterized in that the fuselage guide rail (4) totally two, point
The fuselage (1) two sides Wei be mounted on.
4. a kind of water heater kludge according to claim 1, which is characterized in that the shell clamping device (2) be by
First clamping jaw (21), the first fixed plate (22), the first cylinder (23), jaw position sensor (25), the second clamping jaw (24), second
Fixed plate (26), the second cylinder (27) composition, first cylinder (23) and the first clamping jaw (21) hingedly, second cylinder
(27) it is bolted with second clamping jaw (24), it is right that first cylinder (23) is mounted on first fixed plate (22)
Inferior horn, second cylinder (27) are mounted on immediately below second fixed plate (26), jaw position sensor (25) peace
In first fixed plate (22), second fixed plate (26).
5. a kind of water heater kludge according to claim 4, which is characterized in that first fixed plate (22) is the same as described
The distance of second fixed plate (26) is 200mm-350mm.
6. a kind of water heater kludge according to claim 1, which is characterized in that the liner clamping device (3) be by
Connecting plate (31), fixed plate (32), clamping plate sliding block (33), rack gear (34), left clamp (35), gripping block (36), splint position pass
Sensor (37) right clamping plate (39), gear-box (40) composition are mounted on the left clamp (35), described on the right clamping plate (39)
Gear engagement in rack gear (34) and the gear-box (40), the splint position sensor (37) are embedded in the left clamp
(35), in the slot that right clamping plate (39) front end opens up, gripping block (36) mucilage binding is in the left clamp (35), the right folder
On the inside of plate (39), the clamping plate sliding block (33), the clamping plate sliding block are welded in the left clamp (35), right clamping plate (39) rear end
(33) it is slidably connected with the fixed plate (32), the connecting plate (31) is fixedly connected with the fixed plate (32).
7. a kind of water heater kludge according to claim 6, which is characterized in that the left clamp (35) is the same as the right folder
The distance of plate (39) is 300mm-400mm.
8. a kind of water heater kludge according to claim 6, which is characterized in that the gripping block (36) uses rubber material
Material is made.
9. a kind of water heater kludge according to claim 8, which is characterized in that the gripping block (36) is close to liner
(38) side is arc.
10. a kind of water heater kludge according to claim 1, which is characterized in that the long 3000mm- of the fuselage (1)
3500mm, wide 1500mm-2000mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820855881.9U CN208772908U (en) | 2018-06-04 | 2018-06-04 | A kind of water heater kludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820855881.9U CN208772908U (en) | 2018-06-04 | 2018-06-04 | A kind of water heater kludge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208772908U true CN208772908U (en) | 2019-04-23 |
Family
ID=66148863
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820855881.9U Active CN208772908U (en) | 2018-06-04 | 2018-06-04 | A kind of water heater kludge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208772908U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111823470A (en) * | 2020-07-06 | 2020-10-27 | 嘉兴沃尔奇电器有限公司 | Automatic filling device for heat insulation material of solar water heater |
-
2018
- 2018-06-04 CN CN201820855881.9U patent/CN208772908U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111823470A (en) * | 2020-07-06 | 2020-10-27 | 嘉兴沃尔奇电器有限公司 | Automatic filling device for heat insulation material of solar water heater |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220811 Address after: No.52, Linyin Road, Nantong Economic and Technological Development Zone, Jiangsu Province, 226000 Patentee after: SUMAITE INTELLIGENT TECHNOLOGY (JIANGSU) Co.,Ltd. Address before: 226621 Hai'an Xichang Industrial Concentration Zone, Nantong City, Jiangsu Province Patentee before: ZJMECH TECHNOLOGY Co.,Ltd. |
|
| TR01 | Transfer of patent right |