CN208772684U - A kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment - Google Patents
A kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment Download PDFInfo
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- CN208772684U CN208772684U CN201821128409.1U CN201821128409U CN208772684U CN 208772684 U CN208772684 U CN 208772684U CN 201821128409 U CN201821128409 U CN 201821128409U CN 208772684 U CN208772684 U CN 208772684U
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- tie beam
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Abstract
The utility model provides a kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment, including collar tie beam weld holder support, rotary lifting platform, collar tie beam storing unit and transmission system, the rotary lifting platform is fixedly connected with collar tie beam weld holder support, the collar tie beam storing unit is fixedly mounted on the side of collar tie beam weld holder support, the upper end of collar tie beam storing unit is arranged in the rotary lifting platform, and the transmission system drives the rotation of collar tie beam storing unit.The beneficial effects of the utility model are: 1, structure novel, easy to operate；2, speed of welding is fast, high production efficiency；3, collar tie beam weld appearance beautiful appearance, the inherent quality stability welded are good.
Description
Technical field
The present invention relates to Oversea wind power generation blower foundation pile body Accessory Members collar tie beam manufacturing technology fields, and in particular to one
Kind offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment.
Background technique
General Oversea wind power generation manufacturing, blower foundation pile body Accessory Members collar tie beam is all manual welding, by hand
The weakness of welding is that speed of welding is slow, appearance forms, and poor, inherent quality can not be compared with Lincoln weld.And blower foundation pile body
All level weld seam requirements on Accessory Members collar tie beam are full penetration first-order welds, and weld seam will carry out Ultrasonic Nondestructive, add
Present Circumstances of Market Economy, short construction period, it is therefore desirable to a kind of collar tie beam welding equipment of high efficiency.
Summary of the invention
To solve the above problems, the present invention provides a kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam use
Welding equipment provides more effective solution scheme to solve this problem.
The technical solution adopted by the present invention is that: a kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding
Equipment, including collar tie beam weld holder support, rotary lifting platform, collar tie beam storing unit and transmission system, the rotary lifting platform
It is fixedly connected with collar tie beam weld holder support, the collar tie beam storing unit is fixedly mounted on the side of collar tie beam weld holder support, described
The upper end of collar tie beam storing unit is arranged in rotary lifting platform, and the transmission system drives the rotation of collar tie beam storing unit.
The collar tie beam weld holder support includes vertical columns, positioning steel tube and shackle plate I, and the bottom plate of the vertical columns is solid
Determine on the ground, the positioning steel tube, which is set, further to be set in the side of vertical columns, and the shackle plate I is fixedly mounted on
Determine the upper end of column.
Further, the rotary lifting platform includes rotary part, workbench and fixed sleeving, the fixed sleeving
It is set on vertical columns, eight bearings is set on the fixed sleeving, eight bearings abut against on vertical columns up and down
It rolls, the fixed sleeving is connected with rotary part, and the rotary part includes rotary connector, fixedly connected part and rotation
Shaft body, the fixedly connected part are connected with fixed sleeving, and the rotary connector connects workbench, the rotary shaft sheet
Body is arranged between rotary connector and fixedly connected part, and the rotation axis ontology drives workbench rotation, the fixing sleeve
Locating sleeve is also connected on pipe, the locating sleeve is set on positioning steel tube outer wall.
Further, the collar tie beam storing unit includes collar tie beam storage tray pedestal and collar tie beam storage rack, and the collar tie beam is deposited
Putting bracket base includes bottom plate connecting plate, central bottom plate, supporting steel pipe and top plate, totally eight pieces of the bottom plate connecting plate, is uniformly divided
The eight pieces of bottom plate connecting plates and central bottom plate of cloth are connected and fixed on ground, and the supporting steel pipe is vertically arranged in central bottom plate,
The top plate is fixedly mounted on supporting steel pipe top, and the top plate upper end is additionally provided with flange form pivoting support；Eight pieces of bottom plates connect
Back-up roller wheel is provided on fishplate bar, the back-up roller wheel upper end is provided with rotation annulus, and the rotation annulus is circular knot
Structure, the collar tie beam storage rack be placed on rotation annulus on, the collar tie beam storage rack by rotation annulus, flange form pivoting support and
The collective effect of back-up roller wheel and rotate.
Further, the transmission system includes speed reducer, line with rubber wheel, regulating device and the electricity for driving speed reducer rotation
Motivation, the line with rubber wheel are fixedly connected with speed reducer main shaft, and the line with rubber wheel is described against the setting of rotation annulus outer arc face
Regulating device includes positioning plate, positioning adjustable plate, adjusts bolt and adjusting nut, the deceleration of the positioning plate and speed reducer lower end
Machine fixed plate is fixedly connected, and the adjusting bolt is fixed by positioning plate and positioning adjustable plate limit, the adjusting nut setting
On adjusting bolt.
Further, the fixed sleeving upper end is provided with shackle plate II, and the shackle plate I and shackle plate II are arranged at
The side of fixed sleeving installment work platform.
Further, it is provided with fixed connecting plate in the fixedly connected part, rotation is provided on the rotary connector
Connecting plate, the fixed connecting plate and rotary connection plate are setting up and down, and are provided with and determine in fixed connecting plate and rotary connection plate
Position bolt and location nut complete the circumferentially positioned movement of rotary connector, the positioning spiral shell by positioning bolt, location nut
Mother is equipped with handle, realizes that tightening for location nut acts with release by the rotation of handle.
Further, the collar tie beam storage rack includes rectangular tube and pivoting support mounting plate, the pivoting support mounting plate
It is arranged in flange form pivoting support upper end, the rectangular tube shares eight, and eight rectangular tubes are uniformly arranged on pivoting support installation
The periphery of plate, the rectangular tube are fixedly connected with rotation annulus.
Further, chain block is provided between the shackle plate I and shackle plate II, the chain block drives rotation
Hoistable platform lifting.
Further, the rotary lifting platform and collar tie beam weld holder support are provided with two groups altogether, to reach two submerged arcs
The effect that automatic welder is also referred to as mariages welding machine while being welded to collar tie beam weld seam.
The beneficial effects of the present invention are: 1, structure novel, easy to operate；2, speed of welding is fast, high production efficiency；3, it welds
Collar tie beam weld appearance beautiful appearance, inherent quality stability it is good.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is the overall structure diagram of rotary lifting platform.
Fig. 3 is rotary part structural schematic diagram.
Fig. 4 is the schematic top plan view of collar tie beam storing unit.
Fig. 5 is the schematic front view of collar tie beam storing unit.
Fig. 6 is the schematic top plan view of collar tie beam storage tray pedestal.
Fig. 7 is the schematic front view of collar tie beam storage rack pedestal.
Fig. 8 is the schematic top plan view of collar tie beam storage rack.
Fig. 9 is the schematic front view of collar tie beam storage rack.
Figure 10 is the schematic top plan view of transmission system.
Figure 11 is the schematic front view of transmission system.
Wherein: 1, vertical columns, 2, positioning steel tube, 3, bottom plate, 4, rotary part, 41, rotary connector, 42, fixed company
Fitting, 43, rotation axis ontology, 5, workbench, 6, shackle plate I, 7, shackle plate II, 8, fixed sleeving, 9, handle, 10, positioning
Casing, 11, collar tie beam storage tray pedestal, 12, collar tie beam storage rack, 13, transmission system, 14, rotation annulus, 15, bottom plate connecting plate,
16, central bottom plate, 17, supporting steel pipe, 18, top plate, 19, flange form pivoting support, 20, back-up roller wheel, 21, rectangular tube, 22, return
Turn bearing mounting plate, 23, motor, 24, speed reducer, 25, line with rubber wheel, 26, positioning adjustable plate, 27, positioning plate, 28, adjusting spiral shell
Bolt, 29, adjusting nut, 30, bearing, 31, positioning bolt, 32, location nut, 33, rotary connection plate, 34, fixed connecting plate,
35, speed reducer fixed plate.
Specific embodiment
In order to which the purpose of the present invention, technical solution is more clearly understood, with reference to the accompanying drawings and examples to the present invention
It is described in further detail, it should be understood that described herein the specific embodiments are only for explaining the present invention, is not used to the present invention
The restriction of protection scope.
As shown in Figure 1-Figure 3, a kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment, including
Collar tie beam weld holder support, rotary lifting platform, collar tie beam storing unit and transmission system, rotary lifting platform and collar tie beam weld holder branch
Seat is fixedly connected, and collar tie beam storing unit is fixedly mounted on the side of collar tie beam weld holder support, and rotary lifting platform is arranged in collar tie beam
The upper end of storing unit, transmission system drive the rotation of collar tie beam storing unit.Collar tie beam weld holder support includes vertical columns 1, positioning
The bottom plate 3 of steel pipe 2 and shackle plate I 6, vertical columns 1 fixes on the ground, and the side of vertical columns 1 is arranged in positioning steel tube 2,
Shackle plate I 6 is fixedly mounted on the upper end of vertical columns 1.Rotary lifting platform includes rotary part 4, workbench 5 and fixing sleeve
Pipe 8, fixed sleeving 8 are set on vertical columns 1, and eight bearings 30 are arranged on fixed sleeving, and eight bearings 30 abut against fixation
It is scrolled up and down on column 1.Fixed sleeving 8 is connected with rotary part 4, and rotary part 4 includes rotary connector 41, fixed company again
Fitting 42 and rotation axis ontology 43, fixedly connected part 42 are connected with fixed sleeving 8, and rotary connector 41 connects workbench 5,
It is provided with fixed connecting plate 34 in fixedly connected part 42, rotary connection plate 33, fixed connecting plate are provided on rotary connector 41
34 and rotary connection plate 33 it is setting up and down, and be provided in fixed connecting plate 34 and rotary connection plate 33 positioning bolt 31 and positioning
Nut 32 is completed the circumferentially positioned movement of rotary connector 41 by positioning bolt 31, location nut 32, set in location nut 32
There is handle 9, realizes that tightening for location nut 32 acts with release by the rotation of handle 9.The setting of rotation axis ontology 43 is rotating
Between connector 41 and fixedly connected part 42, rotation axis ontology 43 drives rotary connector 41 and workbench 5 to rotate.Fixing sleeve
Locating sleeve 10 is also connected on pipe 8, locating sleeve 10 is set on 2 outer wall of positioning steel tube, and locating sleeve 10 is in positioning steel tube 2
On slide up and down, play the role of circumferentially positioned, 8 upper end of fixed sleeving is provided with shackle plate II 7, shackle plate I 6 and shackle plate II 7
It is arranged at the side of 8 installment work platform 5 of fixed sleeving, chain block, hand are provided between shackle plate I 6 and shackle plate II 7
Cucurbit is drawn to drive rotary lifting platform lifting, to complete the altitude location movement of workbench.Rotary lifting platform and collar tie beam weldering
It connects frame support and shares two groups, to achieve the effect that two automatic submerged-arc welding machines are also referred to as mariages machine while welding.
As shown in Fig. 4-Fig. 9, collar tie beam storing unit includes collar tie beam storage tray pedestal 11 and collar tie beam storage rack 12, and collar tie beam is deposited
Putting bracket base 11 includes bottom plate connecting plate 15, central bottom plate 16, supporting steel pipe 17 and top plate 18, bottom plate connecting plate 15 totally eight
Block, equally distributed eight pieces of bottom plate connecting plates 15 and central bottom plate 16 are connected and fixed on ground, and supporting steel pipe 17 is vertically arranged in
In central bottom plate 16, top plate 18 is fixedly mounted on 17 top of supporting steel pipe, and 18 upper end of top plate is additionally provided with flange form pivoting support
19, back-up roller wheel 20 is provided on eight pieces of bottom plate connecting plates 15,20 upper end of back-up roller wheel is provided with rotation annulus 14, rotation circle
Ring 14 is annular structure, and collar tie beam storage rack 12 is placed on rotation annulus 14, and collar tie beam storage rack 12 passes through rotation annulus 14, method
The rotation of the collective effect of blue formula pivoting support 19 and back-up roller wheel 20.Collar tie beam storage rack 12 includes that rectangular tube 21 and pivoting support are pacified
Loading board 22, pivoting support mounting plate 22 are arranged in 19 upper end of flange form pivoting support, and rectangular tube 21 shares eight, eight rectangular tubes
21 are uniformly arranged on the periphery of pivoting support mounting plate 22.
As shown in Fig. 4, Figure 10 and Figure 11, transmission system 13 includes speed reducer 24, line with rubber wheel 25, regulating device and drive
The motor 23 that speed reducer 24 rotates, line with rubber wheel 25 are fixedly connected with 24 main shaft of speed reducer, and line with rubber wheel 25 is against rotation annulus 14
Setting drives rotation annulus 14 to rotate using the frictional force of rubber and rotation annulus 14 on line with rubber wheel 25 by line with rubber wheel 25, from
And complete the rotational action that collar tie beam is placed on collar tie beam storage rack 12.Regulating device includes positioning adjustable plate 26, positioning plate 27, adjusts
Section bolt 28 and adjusting nut 29, positioning plate 27 are fixedly connected with the speed reducer fixed plate 35 of 24 lower end of speed reducer, adjust bolt
28 are fixed by positioning adjustable plate 26 and the limit of positioning plate 27, and the setting of adjusting nut 29 is on adjusting bolt 28.Line with rubber wheel 25 with
The size of frictional force is determined by the tightness degree between line with rubber wheel 25 and rotation annulus 14 between rotation annulus 14, they it
Between tightness degree be specifically adjusted by adjusting bolt 28, adjusting nut 29, come ideal frictional force required for reaching, when putting
Set the collar tie beam storage rack 12 of collar tie beam during rotation speed uniformly, it is steady, not having to neglect when neglecting slow phenomenon fastly is reason
Think frictional force.
When welding, the collar tie beam welded will be needed to be centrally placed on collar tie beam storage rack 12, wlding, automatic submerged-arc welding machine head
It being placed on workbench 5, starts collar tie beam storage rack transmission system 13, collar tie beam storage rack 12 starts turning, and collar tie beam and then rotates,
Then, start two automatic submerged-arc welding machines, the Lincoln weld machine gun head alignment collar tie beam weldering being respectively placed on two workbenches
Mariages (machine) welding can be realized in seam position.
Claims (10)
1. a kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment, which is characterized in that including collar tie beam
Weld holder support, rotary lifting platform, collar tie beam storing unit and transmission system, the rotary lifting platform and collar tie beam weld holder branch
Seat is fixedly connected, and the collar tie beam storing unit is fixedly mounted on the side of collar tie beam weld holder support, and the rotary lifting platform is set
It sets in the upper end of collar tie beam storing unit, the transmission system drives the rotation of collar tie beam storing unit.
2. a kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment according to claim 1,
It is characterized in that, the collar tie beam weld holder support includes vertical columns, positioning steel tube and shackle plate I, the bottom of the vertical columns
Plate fixes on the ground, and the side of vertical columns is arranged in the positioning steel tube, and the shackle plate I is fixedly mounted on vertical columns
Upper end.
3. a kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam according to claim 1 or 2 is set with welding
It is standby, which is characterized in that the rotary lifting platform includes rotary part, workbench and fixed sleeving, the fixing sleeve pipe sleeve
It is located on vertical columns, eight bearings is set on the fixed sleeving, eight bearings abut against rolling up and down on vertical columns
Dynamic, the fixed sleeving is connected with rotary part, and the rotary part includes rotary connector, fixedly connected part and rotary shaft
Ontology, the fixedly connected part are connected with fixed sleeving, and the rotary connector connects workbench, the rotation axis ontology
It is arranged between rotary connector and fixedly connected part, the rotation axis ontology drives workbench rotation, the fixed sleeving
On be also connected with locating sleeve, the locating sleeve is set on positioning steel tube outer wall.
4. a kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment according to claim 1,
It is characterized in that, the collar tie beam storing unit includes collar tie beam storage tray pedestal and collar tie beam storage rack, the collar tie beam storage tray
Pedestal includes bottom plate connecting plate, central bottom plate, supporting steel pipe and top plate, and totally eight pieces of the bottom plate connecting plate, equally distributed eight
Block bottom plate connecting plate and central bottom plate are connected and fixed on ground, and the supporting steel pipe is vertically arranged in central bottom plate, the top
Plate is fixedly mounted on supporting steel pipe top, and the top plate upper end is additionally provided with flange form pivoting support；On eight pieces of bottom plate connecting plates
It is provided with back-up roller wheel, the back-up roller wheel upper end is provided with rotation annulus, and the rotation annulus is annular structure, described
Collar tie beam storage rack is placed on rotation annulus, and the collar tie beam storage rack passes through rotation annulus, flange form pivoting support and back-up roller
The collective effect of wheel and rotate.
5. a kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam according to claim 1 or 4 is set with welding
It is standby, which is characterized in that the transmission system includes speed reducer, line with rubber wheel, regulating device and drives the electronic of speed reducer rotation
Machine, the line with rubber wheel are fixedly connected with speed reducer main shaft, and the line with rubber wheel is against the setting of rotation annulus outer arc face, the tune
Regulating device includes positioning plate, positioning adjustable plate, adjusts bolt and adjusting nut, the speed reducer of the positioning plate and speed reducer lower end
Fixed plate is fixedly connected, and the adjusting bolt is fixed by positioning plate and positioning adjustable plate limit, and the adjusting nut setting exists
It adjusts on bolt.
6. a kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment according to claim 3,
It is characterized in that, the fixed sleeving upper end is provided with shackle plate II, the shackle plate I and shackle plate II are arranged at fixing sleeve
The side of pipe installment work platform.
7. a kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment according to claim 3,
It is characterized in that, being provided with fixed connecting plate in the fixedly connected part, it is provided with rotary connection plate on the rotary connector,
The fixed connecting plate and rotary connection plate are setting up and down, and be provided in fixed connecting plate and rotary connection plate positioning bolt and
Location nut, the circumferentially positioned movement of rotary connector is completed by positioning bolt, location nut, and the location nut is equipped with
Handle realizes that tightening for location nut acts with release by the rotation of handle.
8. a kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment according to claim 4,
It is characterized in that, the collar tie beam storage rack includes rectangular tube and pivoting support mounting plate, the pivoting support mounting plate setting exists
Flange form pivoting support upper end, the rectangular tube share eight, and eight rectangular tubes are uniformly arranged on the week of pivoting support mounting plate
Side, the rectangular tube are fixedly connected with rotation annulus.
9. a kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment according to claim 6,
It is characterized in that, being provided with chain block between the shackle plate I and shackle plate II, the chain block drives rotation and lifting flat
Platform lifting.
10. a kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment according to claim 1,
It is characterized in that, the rotary lifting platform and collar tie beam weld holder support are provided with two groups altogether, to reach two Lincoln welds
The effect that machine is also referred to as mariages welding machine while being welded to collar tie beam weld seam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821128409.1U CN208772684U (en) | 2018-07-17 | 2018-07-17 | A kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821128409.1U CN208772684U (en) | 2018-07-17 | 2018-07-17 | A kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment |
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| Publication Number | Publication Date |
|---|---|
| CN208772684U true CN208772684U (en) | 2019-04-23 |
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ID=66154057
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821128409.1U Active CN208772684U (en) | 2018-07-17 | 2018-07-17 | A kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment |
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| CN (1) | CN208772684U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108788413A (en) * | 2018-07-17 | 2018-11-13 | 江苏海灵重工设备科技有限公司 | A kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment |
| CN114505610A (en) * | 2022-03-28 | 2022-05-17 | 南通亚能装备科技有限公司 | Butt girth welding method for super-large fan installation construction sleeve cage |
-
2018
- 2018-07-17 CN CN201821128409.1U patent/CN208772684U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108788413A (en) * | 2018-07-17 | 2018-11-13 | 江苏海灵重工设备科技有限公司 | A kind of offshore wind turbine single-pile foundation Accessory Members collar tie beam welding equipment |
| CN108788413B (en) * | 2018-07-17 | 2023-12-05 | 江苏海力海上风电装备制造有限公司 | Welding equipment for ring beam of single-pile foundation accessory component of offshore wind turbine generator system |
| CN114505610A (en) * | 2022-03-28 | 2022-05-17 | 南通亚能装备科技有限公司 | Butt girth welding method for super-large fan installation construction sleeve cage |
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