CN208772669U - A kind of hardware configuration for the device that intelligence nitrogen charging is adjusted - Google Patents
A kind of hardware configuration for the device that intelligence nitrogen charging is adjusted Download PDFInfo
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- CN208772669U CN208772669U CN201820978184.2U CN201820978184U CN208772669U CN 208772669 U CN208772669 U CN 208772669U CN 201820978184 U CN201820978184 U CN 201820978184U CN 208772669 U CN208772669 U CN 208772669U
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Abstract
The utility model discloses a kind of system that intelligent nitrogen charging is adjusted and devices, its key points of the technical solution are that a kind of system that intelligence nitrogen charging is adjusted, it connect with nitrogen supply (NS) module and for adjusting control inflated with nitrogen parameter, including parameter collection module, memory module, parameter adjustment module and intelligent control module；A kind of hardware configuration for the device that intelligence nitrogen charging is adjusted, it connect with nitrogen supply (NS) device and for adjusting control inflated with nitrogen parameter, including parameter acquisition devices, memory, parameter adjustment control and intelligent controller, realize the automatic intelligent control during inflated with nitrogen, real-time monitoring and adjusting relevant parameter can not only prevent artificial incorrect operation and reduce employee's amount of labour compared to manual adjustment, it can be realized more accurate adjusting control simultaneously, and then can better ensure that welding quality.
Description
Technical field
The utility model relates to welding technology fields, more specifically, it relates to a kind of device that intelligence nitrogen charging is adjusted
Hardware configuration.
Background technique
Currently, directly welding copper pipe or steel alloy etc. with gas brazing mode, the materials such as copper pipe are in height in manufacturing
Under temperature, redox reaction can occur with the oxygen in air and generate oxide skin impurity.Copper pipe especially in air-conditioning system, mistake
Polyoxygenated skin exists, and reduces the lubricating action of refrigeration oil in air-conditioning refrigeration system, leads to electrical-coil in compressor of air conditioner
Insulating properties is deteriorated, and has aggravated the abrasion in compressor between compression capsule components, has shortened the service life of air-conditioning, also result in sky
The power consumption of tune rises, and the work Energy Efficiency Ratio of air-conditioning reduces；If oxide skin amount is excessive, air-conditioning refrigeration system pipe is resulted even in
Device for drying and filtering, electric expansion valve either capillary in road blocks, so that air-conditioning is unable to operate normally.
In the prior art, protection nitrogen can be filled inside copper pipe when welding, welding can effectively prevent copper under nitrogen protection
Oxidation reaction occurs inside the materials such as pipe.But at present nitrogen charging gas shielded when, be by manually manually adjust full control nitrogen charging parameter,
The controllability manually adjusted is inadequate, there is a possibility that adjusting fault, it is difficult to guarantee the quality of welding.
Utility model content
The purpose of the utility model is to provide a kind of hardware configurations of device that intelligent nitrogen charging is adjusted, for soft project
After teacher's programming, adjusting control nitrogen charging parameter can be automated, controllability is improved, avoided adjusting and make mistakes, guarantee the quality of welding.
The above-mentioned technical purpose of the utility model has the technical scheme that a kind of intelligent nitrogen charging tune
The hardware configuration of the device of section is connect and for adjusting control inflated with nitrogen parameter, including parameter acquisition with nitrogen supply (NS) device
Device, memory, parameter adjustment control and intelligent controller；
The parameter acquisition devices, for acquiring the relevant parameter during inflated with nitrogen；
The memory, for storing the relevant parameter of the parameter acquisition devices acquisition during inflated with nitrogen；
The parameter adjustment control, for adjusting output to change the relevant parameter during inflated with nitrogen；
The intelligent controller, for presetting relevant parameter, the relevant parameter for acquiring the parameter acquisition devices and pre-
If relevant parameter comparison and control the parameter adjustment control according to comparing result and adjust relevant parameter.
It further include display as what is advanced optimized, the display is pre- by the intelligent controller for showing
If relevant parameter and real-time display described in parameter acquisition devices acquisition relevant parameter.
It further include code reader as what is advanced optimized, the code reader identifies different specification of workpieces, institute for barcode scanning
Memory is stated to be stored with and specification of workpieces preset relevant parameter correspondingly；The code reader barcode scanning identifies specification of workpieces
Afterwards, the intelligent controller transfers corresponding preset relevant parameter from the memory.
It further include alarm as what is advanced optimized, the intelligent controller acquires the parameter acquisition devices
Relevant parameter is compared with preset relevant parameter, when the parameter acquisition devices acquisition relevant parameter to it is preset related
When parameter error is greater than setting deviation, the alarm equipment alarm is reminded.
After software engineer's programming, the device that the intelligent nitrogen charging in the utility model is adjusted has below beneficial to effect
Fruit: realizing the automatic intelligent control during inflated with nitrogen, real-time monitoring and adjusts relevant parameter, compared to manual adjustment,
It can not only prevent artificial incorrect operation and reduce employee's amount of labour, while can be realized more accurate adjusting control, and then can
Better ensure that welding quality.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram for the system that intelligence nitrogen charging is adjusted disclosed in the utility model embodiment；
Fig. 2 is that a kind of structure of hardware configuration for the device that intelligence nitrogen charging is adjusted disclosed in the utility model embodiment is shown
It is intended to；
Fig. 3 is a kind of application structure practical application for the device that intelligence nitrogen charging is adjusted disclosed in the utility model embodiment
Matching relationship schematic diagram in the process；
Fig. 4 is a kind of flow diagram of copper pipe nitrogen charging welding method disclosed in the utility model embodiment.
In figure: 1, parameter collection module；2, memory module；3, parameter adjustment module；4, intelligent control module；5, mould is shown
Block；6, barcode scanning identification module；7, alarm module；100, parameter acquisition devices；101, flowmeter；102, pressure gauge；200, it stores
Device；300, parameter adjustment control；301, pressure reducer；400, intelligent controller；500, display；600, code reader；700, it alarms
Device；1000, computer.
Specific embodiment
The utility model is described in further detail below in conjunction with attached drawing.
The utility model embodiment discloses a kind of system that intelligent nitrogen charging is adjusted, connect with nitrogen supply (NS) module and
Inflated with nitrogen parameter is controlled for adjusting, as shown in Figure 1 comprising parameter collection module 1, memory module 2, parameter adjustment module 3
With intelligent control module 4, in which: parameter collection module 1, for acquiring the relevant parameter during inflated with nitrogen；Memory module 2,
For storing the relevant parameter that parameter collection module 1 acquires during inflated with nitrogen；Parameter adjustment module 3, for adjust output with
Change the relevant parameter during inflated with nitrogen；Intelligent control module 4, for presetting relevant parameter, adopting parameter collection module 1
The relevant parameter of collection compares to preset relevant parameter and adjusts related ginseng according to comparing result control parameter adjustment module 3
Number.
It is pre- to first pass through intelligent control module 4 when in use for the system that the intelligent nitrogen charging of the utility model embodiment is adjusted
If relevant parameter, when welding carries out nitrogen charging, pass through the relevant parameter during parameter collection module 1 in real time acquisition nitrogen charging, intelligence
Energy control module 4 compares the associated parameter data of acquisition and preset relevant parameter, presets if the relevant parameter of acquisition is greater than
Relevant parameter, 4 control parameter adjustment module 3 of intelligent control module reduce output to reduce relevant parameter, if acquisition correlation
Parameter is less than preset relevant parameter, and 4 control parameter adjustment module 3 of intelligent control module increases output to increase relevant parameter.
The system that the intelligent nitrogen charging of the utility model embodiment is adjusted realizes the automatic intelligent control during inflated with nitrogen, real
When monitor and adjust relevant parameter, compared to manual adjustment, artificial incorrect operation can not only be prevented and reduce employee's amount of labour, together
When can be realized more accurate adjusting control, and then can better ensure that welding quality.
In the present embodiment, as shown in Figure 1, the system that this intelligence nitrogen charging is adjusted further includes display module 5, display module
5 for showing the related ginseng acquired by the preset relevant parameter of intelligent control module 4 to real-time display parameter collection module 1
Number.The data that parameter collection module 1 acquires are stored in memory module 2, and intelligent control module 4 transfers the data in memory module 2
It will be shown in display modules 5.By display module 5, convenient for operator, real time inspection and grasp are pre- during the welding process
If relevant parameter and inflated with nitrogen output relevant parameter.As what is advanced optimized, display module 5 includes number and/or song
Line display mode, digital display mode convenient for checking accurate numerical value, be convenient for checking change procedure and being convenient for by curve display mode
It is intuitively compared with preset relevant parameter.
In the present embodiment, as shown in Figure 1, the system that this intelligence nitrogen charging is adjusted further includes barcode scanning identification module 6, barcode scanning
Identification module 6 identifies that different specification of workpieces, memory module 2 are stored with preset correspondingly with specification of workpieces for barcode scanning
Relevant parameter；After 6 barcode scanning of barcode scanning identification module identifies specification of workpieces, intelligent control module 4 is transferred corresponding from memory module 2
Preset relevant parameter.On the workpiece of required processing setting can barcode scanning identification information record carrier, record the correlation of workpiece
Specification.The information record carrier of workpiece is identified by barcode scanning identification module 6, and then identifies the specification of workpiece, intelligent control module 4
Automatically corresponding preset relevant parameter is transferred.The setting of barcode scanning identification module 6 allows to the workpiece different for every money,
The relevant parameter of default most suitable workpiece, and then can better ensure that the welding quality of different workpieces.In addition, by welding
The monitoring of inflated with nitrogen parameter in the process, acquisition and storage with summary data and then can help preferably to optimize preset correlation
Parameter better ensures that welding quality and processing efficiency.
In the present embodiment, as shown in Figure 1, the system that this intelligence nitrogen charging is adjusted further includes alarm module 7, intelligent control
Module 4 compares the relevant parameter that parameter collection module 1 acquires with preset relevant parameter, when parameter collection module 1 is adopted
When the relevant parameter of collection and preset relevant parameter deviation are greater than setting deviation, 7 warning reminding of alarm module.Alarm module 7
Setting, so that this system has the function of monitoring alarm, when actual parameter exceeds claimed range, 7 warning reminding of alarm module can
Prevent quality accident caused by abnormal parameters.
The system that this intelligence nitrogen charging is adjusted passes through parameter collection module 1, memory module 2, parameter adjustment module 3 and intelligence
The setting of control module 4 realizes the automatic intelligent control during inflated with nitrogen, real-time monitoring and adjusting relevant parameter, phase
Than that artificial incorrect operation can not only be prevented and reduce employee's amount of labour in manual adjustment, while can be realized more accurate adjusting
Control, and then can better ensure that welding quality.By the setting of display module 5, convenient for operator welding process
Middle real time inspection and the relevant parameter for grasping preset relevant parameter and inflated with nitrogen output.By the setting of barcode scanning identification module 6,
Allow to the workpiece different for every money, preset the relevant parameter of most suitable workpiece, and then can better ensure that different works
The welding quality of part.By the setting of alarm module 7, so that this system has the function of monitoring alarm, exceeds in actual parameter and want
When seeking range, 7 warning reminding of alarm module can prevent quality accident caused by abnormal parameters.
The utility model embodiment also discloses a kind of hardware configuration of device that intelligent nitrogen charging is adjusted, and supplies with nitrogen
Answer device connect and for adjust control inflated with nitrogen parameter, as shown in Figure 2 comprising parameter acquisition devices 100, memory 200,
Parameter adjustment control 300 and intelligent controller 400.Wherein: parameter acquisition devices 100, for acquiring the phase during inflated with nitrogen
Close parameter；Memory 200, for storing the relevant parameter that parameter acquisition devices 100 acquire during inflated with nitrogen；Parameter regulation dress
300 are set, for adjusting output to change the relevant parameter during inflated with nitrogen；Intelligent controller 400, for default related ginseng
Number, the relevant parameter that parameter acquisition devices 100 are acquired and preset relevant parameter, which are compared and controlled according to comparing result, joins
Number regulating device 300 adjusts relevant parameter.
In the present embodiment, as shown in Figures 2 and 3, parameter acquisition devices 100 include flowmeter 101 and pressure gauge 102,
For detecting the flow and pressure of nitrogen.As an optimization, having flowmeter respectively in nitrogen inflating port and nitrogen gas returning port simultaneously
101 and pressure gauge 102.Parameter adjustment control 300 includes pressure reducer 301, the pressure and flow for nitrogen output.Memory
200 and intelligent controller 400 be arranged in computer 1000, stored and realized relevant control using computer 1000
System.During actual welding, first passes through computer 1000 and preset relevant parameter, during inflated with nitrogen, flowmeter 101
With the flow and pressure of 102 real-time detection nitrogen of pressure gauge, and related data is transmitted in computer 1000, computer
1000 flows that will test and pressure are compared with preset flow and pressure；When the flow and pressure of detection are less than preset
When flow and pressure, computer 1000 controls decompression table, and automatic adjustment increases nitrogen pressure and flow；When the flow that detects and
When pressure is greater than preset flow and pressure, computer 1000 controls pressure reducer 301, and automatic adjustment reduces nitrogen pressure and stream
Amount.The device that this intelligence nitrogen charging is adjusted realizes the automatic intelligent control during inflated with nitrogen, real-time monitoring and adjusting phase
Parameter is closed, compared to manual adjustment, artificial incorrect operation can not only be prevented and reduce employee's amount of labour, while can be realized more smart
True adjusting control, and then can better ensure that welding quality.
As shown in Figures 2 and 3, the hardware configuration for the device that this intelligence nitrogen charging is adjusted further includes display 500, display
500 for show pass through the preset relevant parameter of intelligent controller 400 acquired to real-time display parameter acquisition devices 100 it is related
Parameter.In this example it is shown that device 500 both can directly select the display screen of computer 1000, can also in addition be arranged individually
Display 500.As what is advanced optimized, display 500 includes number and/or curve display mode, and digital display mode is just
In checking accurate numerical value, curve display mode is convenient for checking change procedure and convenient for intuitively comparing with preset relevant parameter.
As shown in Figures 2 and 3, the hardware configuration for the device that this intelligence nitrogen charging is adjusted further includes code reader 600, code reader
600 identify different specification of workpieces for barcode scanning, and memory 200 is stored with preset correspondingly related to specification of workpieces
Parameter；After 600 barcode scanning of code reader identifies specification of workpieces, intelligent controller 400 transfers corresponding preset correlation from memory 200
Parameter.The corresponding information record carrier identified for code reader 600 is set on workpiece, records the related specification of workpiece.It is different
Nitrogen flow needed for workpiece and pressure and other parameters carry out parameter setting by intelligent controller 400 and are stored in memory 200
It is interior, it is completed in the present embodiment by computer 1000.The parameter and specification of workpieces of setting correspond, and weld whenever changing workpiece
When connecing, it can be realized by code reader 600 and choose preset relevant parameter automatically.The setting of code reader 600 allows to be directed to
The different workpiece of every money, presets the relevant parameter of most suitable workpiece, and then can better ensure that the welding quality of different workpieces.
In addition, with summary data and then can be helped preferably by the monitoring to the inflated with nitrogen parameter in welding process, acquisition and storage
Optimize preset relevant parameter, better ensures that welding quality and processing efficiency.
As shown in Figures 2 and 3, the hardware configuration for the device that this intelligence nitrogen charging is adjusted further includes alarm 700, and intelligence is controlled
Device 400 processed compares the relevant parameter that parameter acquisition devices 100 acquire with preset relevant parameter, works as parameter acquisition devices
100 acquisition relevant parameters and preset relevant parameter deviation be greater than setting deviation when, alarm 700 pass through sound-light alarm into
Row is reminded.The setting of alarm 700, so that this system has the function of monitoring alarm, when actual parameter exceeds claimed range, report
Alert 7 warning reminding of module, can prevent quality accident caused by abnormal parameters.
The device that this intelligence nitrogen charging is adjusted passes through parameter acquisition devices 100, memory 200,300 and of parameter adjustment control
The setting of intelligent controller 400 realizes the automatic intelligent control during inflated with nitrogen, real-time monitoring and the related ginseng of adjusting
Number can not only prevent artificial incorrect operation and reduce employee's amount of labour compared to manual adjustment, while can be realized more accurate
Control is adjusted, and then can better ensure that welding quality.By the setting of display 500, convenient for operator in welding
The relevant parameter of real time inspection and the preset relevant parameter of grasp and inflated with nitrogen output in the process.By the setting of code reader 600,
Allow to the workpiece different for every money, preset the relevant parameter of most suitable workpiece, and then can better ensure that different works
The welding quality of part.By the setting of alarm 700, so that this system has the function of monitoring alarm, exceeds in actual parameter and want
When seeking range, 7 warning reminding of alarm module can prevent quality accident caused by abnormal parameters.
The utility model embodiment also discloses a kind of copper pipe nitrogen charging welding method, uses intelligent nitrogen charging tune above-mentioned
The device of section carries out nitrogen charging adjusting, as shown in figure 4, itself the following steps are included:
Step S1: carrying out parameter to workpiece in advance using intelligent controller and preset, and preset parameter is value range；
Step S11: barcode scanning is carried out to workpiece with code reader, intelligent controller automatically selects the parameter of associated workpiece；
Step S2: carrying out welding processing, during welding processing, parameter acquisition devices real-time detection relevant parameter, and intelligence
It can control device in real time according to the relevant parameter of parameter acquisition devices acquisition and the comparing result control parameter of preset relevant parameter
Regulating device adjusts relevant parameter, specially nitrogen inflating port and gas outlet real-time detection nitrogen pressure and flow, if parameter exists
Except preset range, intelligent controller automatically controls pressure reducer and carries out nitrogen pressure and flow adjusting, guarantees actually detected ginseng
Number is within preset parameter；
Step S21: if after adjusting, detecting except pressure or preset pressure, illustrates nitrogen source gas deficiency or device
Somewhere failure, device, which will call the police, reminds operator to check, overhaul；In welding process, if parameter is without exception, Welder
Sequence is normally carried out；
Step S3: after the completion of welding, memory saves actual welding parameter, is convenient for subsequent tracing.
Embodiments above is only the explanation to the utility model, is not limitations of the present invention, this
Field technical staff can according to need after reading this specification to be made not creative contribution to above embodiments and repairs
Change, but as long as all by the protection of Patent Law in the scope of the claims of the utility model.
Claims (4)
1. a kind of hardware configuration for the device that intelligence nitrogen charging is adjusted, connect with nitrogen supply (NS) device, it is characterised in that: including
Parameter acquisition devices, memory, parameter adjustment control and intelligent controller, parameter acquisition devices are electrically connected with memory, storage
Device is electrically connected with intelligent controller, and parameter adjustment control is electrically connected with intelligent controller.
2. the hardware configuration for the device that a kind of intelligent nitrogen charging according to claim 1 is adjusted, it is characterised in that: further include
Display, display are electrically connected with intelligent controller.
3. the hardware configuration for the device that a kind of intelligent nitrogen charging according to claim 1 is adjusted, it is characterised in that: further include
Code reader, code reader are electrically connected with intelligent controller.
4. the hardware configuration for the device that a kind of intelligent nitrogen charging according to claim 1 is adjusted, it is characterised in that: further include
Alarm, alarm are electrically connected with intelligent controller.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820978184.2U CN208772669U (en) | 2018-06-22 | 2018-06-22 | A kind of hardware configuration for the device that intelligence nitrogen charging is adjusted |
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| CN201820978184.2U CN208772669U (en) | 2018-06-22 | 2018-06-22 | A kind of hardware configuration for the device that intelligence nitrogen charging is adjusted |
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| CN208772669U true CN208772669U (en) | 2019-04-23 |
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| CN201820978184.2U Active CN208772669U (en) | 2018-06-22 | 2018-06-22 | A kind of hardware configuration for the device that intelligence nitrogen charging is adjusted |
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