CN208759767U - A kind of rapid solidifying and setting assembly line of ceramic blank - Google Patents
A kind of rapid solidifying and setting assembly line of ceramic blank Download PDFInfo
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- CN208759767U CN208759767U CN201821079779.0U CN201821079779U CN208759767U CN 208759767 U CN208759767 U CN 208759767U CN 201821079779 U CN201821079779 U CN 201821079779U CN 208759767 U CN208759767 U CN 208759767U
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- hot
- skeleton
- air fan
- roller bearing
- transfer matic
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Abstract
The utility model discloses a kind of rapid solidifying and setting assembly lines of ceramic blank, including frame mechanism, transmission mechanism and drier, frame mechanism is transfer matic skeleton, transfer matic skeleton has three layers, the middle layer of transfer matic skeleton is arranged in transmission mechanism, the top layer of transfer matic skeleton is arranged in drier, the third layer of transfer matic skeleton is supporting course, transmission mechanism includes decelerating motor, V belt, roller bearing and driving chain, mold is provided on roller bearing, drier is Hot-air fan, Hot-air fan includes Hot-air fan shield, electric motor, flabellum, fever tablet and shield, Hot-air fan shield plays the role of fixing internal structure and a whole set of Hot-air fan is fixed to corresponding position, the utility model acts on mold under motion state by uniform and stable hot wind, it is cured rapidly that heat plays the role of ceramic blank, wind accelerates moisture evaporation Styling is played, rapid sizing and solidifying shortens fabrication cycle, to improve the stabilization qualification rate of product.
Description
Technical field
The utility model relates to ceramic embryo's forming field, specifically a kind of rapid solidifying and setting assembly line of ceramic blank.
Background technique
The solidifying and setting of ceramics is one of very important process, the mass defect of ceramic product in the production technology of ceramics
Significant portion is because caused by solidifying and setting is improper, and ceramic solidifying and setting speed is fast, energy saving, high-quality and pollution-free etc. be
Basic demand of the new century to ceramic solidification shaping technology;The molding manufacture craft of ceramic blank in the prior art: traditional pottery
Porcelain billet is first mold to be put into roll squeezer with manual or automanual roll squeezer mode, and pottery mud is put into mold in right amount,
Mold starts turning, and the decline of roll squeezer head starts after the completion of rolling interior shape, and mold is taken out, natural wind on plank is placed on
Dry, this process removes mold after needing 3-5 hour that the ceramic blank of mould inside could be allowed to be formed, and screens intact ceramic blank
Be put into oven for baking, there are shortcomings for the manufacture craft: this process time period overlength causes the serious waste of time,
And can be damaged when causing demoulding to have because of the effect of solidifying and setting is bad, yield rate is low.
Utility model content
The purpose of this utility model is to provide a kind of rapid solidifying and setting assembly lines of ceramic blank, to solve above-mentioned background skill
The problem of being proposed in art.
To achieve the above object, the utility model provides the following technical solutions:
A kind of rapid solidifying and setting assembly line of ceramic blank, including frame mechanism, transmission mechanism and drier, the frame
Mechanism is transfer matic skeleton, and the transfer matic skeleton has three layers, and the middle layer of transfer matic skeleton is arranged in the transmission mechanism, described
The top layer of transfer matic skeleton is arranged in drier, and the third layer of the transfer matic skeleton is supporting course.
As a further solution of the present invention: the transmission mechanism includes decelerating motor, V belt, roller bearing and biography
Dynamic chain, the decelerating motor are fixed on the side wall of transfer matic skeleton, and belt pulley, institute are equipped on the motor shaft of decelerating motor
It states roller bearing to be arranged above decelerating motor, the left end of roller bearing is equipped with belt pulley, belt pulley and roller bearing on the decelerating motor
On belt pulley by V belt connect, the roller bearing have it is multiple, between every two roller bearing by driving chain connection, in this way
The roller bearing synchronous same-speed degree of whole production line can be made to run.
As a further solution of the present invention: being placed with mold on the roller bearing, the mold is by left and right two parts
Constitute, ceramic embryo be put into pottery mud formed in a mold after roll squeezer rolls.
As a further solution of the present invention: the drier is Hot-air fan, the Hot-air fan includes Hot-air fan
Shield, electric motor, flabellum, fever tablet and shield, the Hot-air fan shield play fixing internal structure and by a whole set of hot winds
Fan is fixed to the effect of corresponding position, and the inside of Hot-air fan shield is arranged in the electric motor, has among electric motor straight
The axis of diameter 3MM long 5MM, the flabellum center are fixedly connected with the axis, the inside of the fever tablet setting Hot-air fan shield,
The effect of fever tablet is that the room temperature natural wind produced by boasting is made to become hot wind, and the heat of hot wind plays ceramic blank cured work rapidly
With wind accelerates moisture evaporation to play styling, and rapid sizing and solidifying shortens fabrication cycle, to improve production efficiency, generates heat
There are gap between piece and flabellum, the shield is arranged at the Hot-air fan shield back side, and shield plays the role of fixed protection.
As a further solution of the present invention: the material of the shield is aluminum alloy materials resistant to high temperature.
As a further solution of the present invention: the multiple Hot-air fan uniform intervals point being arranged at the top of the assembly line
Cloth, the layout of Hot-air fan are linear multiple series connection, and the working power of the electric motor is 24V6A.
As a further solution of the present invention: the transfer matic skeleton for cold rolling channel steel by being made.
Compared with prior art, the utility model has the beneficial effects that
Transfer matic skeleton described in the utility model is made by cold rolling channel steel, durable, saves raw material;This reality
Uniformly blowing without dead angle exists the hot wind caused by the Hot-air fan described in novel in mold and ceramic blank inside circumference, mold
Uniform forward motion under the drive of roller bearing, under the working effect of the hot wind of multiple Hot-air fans, so that the ceramic blank of mould inside
The heat of Hot-air fan is received rapidly, so that ceramic blank solidifies rapidly, it is rapid that the wind of multiple Hot-air fans accelerates ceramic blank
Sizing, to substantially reduce residence time of the ceramic blank in mold, improves the turnover utilization rate repeatedly of mold, this design
Wind energy and thermal energy are comprehensively utilized, production efficiency is substantially increased, saves time and energy consumption, and this solidifying and setting assembly line makes
Mold is uniformly acted on by stable hot wind under state during exercise so that the ceramic blank of mould inside is uniformly evaporated moisture,
To improve the stabilization qualification rate of product;The design that the utility model uses can make fabrication cycle foreshorten to the four of the prior art
/ mono-, yields improves three above, and production efficiency is improved to five times or more.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the top view of the utility model.
Fig. 3 is the side view of the utility model.
Fig. 4 is mold and ceramic embryo assembling schematic diagram in the utility model.
Fig. 5 is the structural schematic diagram of chain drive in the utility model.
Fig. 6 is the configuration schematic diagram of Hot-air fan in the utility model.
Fig. 7 is the front view of Hot-air fan in the utility model.
Fig. 8 is the rearview of Hot-air fan in the utility model.
Fig. 9 is the top view of Hot-air fan in the utility model.
Figure 10 is the schematic perspective view of Hot-air fan in the utility model.
In figure: 1- Hot-air fan shield, 2- electric motor, 3- flabellum, 4- fever tablet, 5- shield, 11- Hot-air fan, 12- mould
Tool, 13- roller bearing, 14- V belt, 15- transfer matic skeleton, 16- decelerating motor, 17- driving chain, 18- ceramics embryo.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Please refer to Fig. 1~10, in the utility model embodiment, a kind of rapid solidifying and setting assembly line of ceramic blank, including frame
Frame mechanism, transmission mechanism and drier, the frame mechanism are transfer matic skeleton 15, and the transfer matic skeleton 15 has three layers,
The middle layer of transfer matic skeleton 15 is arranged in the transmission mechanism, and the top layer of transfer matic skeleton 15, institute is arranged in the drier
The third layer for stating transfer matic skeleton 15 is supporting course.
In the utility model embodiment, the transmission mechanism includes decelerating motor 16, V belt 14, roller bearing 13 and transmission
Chain 17, the decelerating motor 16 are fixed on the side wall of transfer matic skeleton 15, are equipped with skin on the motor shaft of decelerating motor 16
Belt wheel, the roller bearing 13 are arranged above decelerating motor 16, and the left end of roller bearing 13 is equipped with belt pulley, on the decelerating motor 16
Belt pulley and roller bearing 13 on belt pulley connected by V belt 14, the roller bearing 13 have it is multiple, every two roller bearing 13 it
Between connected by driving chain 17, the 13 synchronous same-speed degree of roller bearing of whole production line can be made to run in this way, the roller bearing 13
On be placed with mold 12, the mold 12 is made of left and right two parts, ceramic embryo 18 be put into pottery mud shape after roll squeezer rolls
At in mold 12.
In the utility model embodiment, the drier is Hot-air fan 11, and the Hot-air fan 11 includes Hot-air fan shield
1, electric motor 2, flabellum 3, fever tablet 4 and shield 5, the Hot-air fan shield 1 play fixing internal structure and will be a whole set of hot
Fan 11 is fixed to the effect of corresponding position, and the electric motor 2 is arranged in the inside of Hot-air fan shield 1, in electric motor 2
Between have the axis of diameter 3mm long 5mm, 3 center of flabellum is fixedly connected with the axis, and the fever tablet 4 is arranged in Hot-air fan
The inside of shield 1, the effect of fever tablet 4 are that the room temperature natural wind produced by boasting is made to become hot wind, and the heat of hot wind plays ceramic blank
Rapid cured effect, wind accelerate moisture evaporation to play styling, and rapid sizing and solidifying shortens fabrication cycle, to improve life
Efficiency is produced, there are gap between fever tablet 4 and flabellum 3, the shield 5 is arranged at 1 back side of Hot-air fan shield, and shield 5 rises
To the effect of fixed protection.
In the utility model embodiment, the material of the shield 5 is aluminum alloy materials resistant to high temperature, the assembly line top
Multiple Hot-air fans 11 of portion's setting are evenly spaced on, and the layout of Hot-air fan 11 is linear multiple series connection, the electric motor 2
Working power be 24V6A, the transfer matic skeleton 15 for cold rolling channel steel by being made.
The working principle of the utility model is:
In the utility model, transfer matic skeleton 15 is made by cold rolling channel steel, is fixedly mounted on transfer matic skeleton 15
Decelerating motor 16 is passed to power to roller bearing 13 by V belt 14, roller bearing 13 is in decelerating motor after decelerating motor 16 starts
It is started turning under 16 drive, the roller bearing synchronous same-speed that driving chain 17 makes whole production line is provided between every two roller bearing
Degree operation;Mold 12 is on roller bearing 13, and by the rotation of roller bearing 13 so that mold 12 travels forward, 15 top layer of transfer matic skeleton is set
Multiple Hot-air fans 11 are set, Hot-air fan 11 is evenly spaced on, and the layout of Hot-air fan 11 is linear multiple series connection, Hot-air fan shield
1 plays the role of fixing internal structure and a whole set of Hot-air fan 11 is fixed to corresponding position, electronic horse built in Hot-air fan shield 1
It up to 2, is started turning when electric motor 2 leads to the power supply of 24V6A, there is the axis of diameter 3mm long 5mm among electric motor 2, it is described
Axis drives flabellum 3 to rotate, and generates air quantity, air quantity is converted to hot wind after the heating of fever tablet 4 and blows to mold 12 up, by resistance to
The shield 5 of high temperature material carrys out fixed protection effect;Uniform the blowing in mold 12 and ceramic blank without dead angle of generated hot wind
18 inside circumferences, 12 uniform forward motion of mold under the drive of roller bearing 13, in the working effect of the hot wind of multiple Hot-air fans 11
Under, the ceramic blank 18 inside mold 12 receives rapidly the heat of Hot-air fan 11, so that ceramic blank 18 solidifies rapidly, multiple hot winds
The wind of fan 11 accelerates ceramic blank 18 and is formed rapidly, to substantially reduce residence time of the ceramic blank 18 in mold 12, mentions
The high turnover utilization rate repeatedly of mold 12, substantially increases production efficiency, saves time and energy consumption, and this solidifying and setting stream
Waterline acts on mold uniformly by stable hot wind under state during exercise, to improve the stabilization qualification rate of product.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (7)
1. a kind of rapid solidifying and setting assembly line of ceramic blank, including frame mechanism, transmission mechanism and drier, feature exist
In the frame mechanism is transfer matic skeleton (15), and the transfer matic skeleton (15) has three layers, and the transmission mechanism setting is certainly
The middle layer of moving-wire skeleton (15), top layer of the drier setting in transfer matic skeleton (15), the transfer matic skeleton (15)
Third layer be supporting course.
2. the rapid solidifying and setting assembly line of ceramic blank according to claim 1, which is characterized in that the transmission mechanism includes
Decelerating motor (16), V belt (14), roller bearing (13) and driving chain (17), the decelerating motor (16) are fixed on transfer matic
On the side wall of skeleton (15), belt pulley is installed, roller bearing (13) setting is in the electricity that slows down on the motor shaft of decelerating motor (16)
Above machine (16), the left end of roller bearing (13) is equipped with belt pulley, on the belt pulley and roller bearing (13) on the decelerating motor (16)
Belt pulley connected by V belt (14), the roller bearing (13) has multiple, and every two roller bearing passes through transmission chain between (13)
Item (17) connection.
3. the rapid solidifying and setting assembly line of ceramic blank according to claim 2, which is characterized in that put on the roller bearing (13)
It is equipped with mold (12), the mold (12) is made of left and right two parts, and ceramic embryo (18) is being put into pottery mud after roll squeezer rolls
It is formed in mold (12).
4. the rapid solidifying and setting assembly line of ceramic blank according to claim 1, which is characterized in that the drier is heat
Fan (11), the Hot-air fan (11) include Hot-air fan shield (1), electric motor (2), flabellum (3), fever tablet (4) and protection
It covers (5), electric motor (2) setting has diameter 3mm long 5mm among the inside of Hot-air fan shield (1), electric motor (2)
Axis, flabellum (3) center is fixedly connected with the axis, and the fever tablet (4) is arranged in the interior of Hot-air fan shield (1)
Portion, there are gap between fever tablet (4) and flabellum (3), the shield (5) is arranged at Hot-air fan shield (1) back side.
5. the rapid solidifying and setting assembly line of ceramic blank according to claim 4, which is characterized in that the shield (5)
Material is aluminum alloy materials resistant to high temperature.
6. the rapid solidifying and setting assembly line of ceramic blank according to claim 4, which is characterized in that set at the top of the assembly line
The multiple Hot-air fans (11) set are evenly spaced on, and the layout of Hot-air fan (11) is linear multiple series connection, the electric motor
(2) working power is 24V6A.
7. the rapid solidifying and setting assembly line of ceramic blank according to claim 1, which is characterized in that the transfer matic skeleton
(15) by being made for cold rolling channel steel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821079779.0U CN208759767U (en) | 2018-07-09 | 2018-07-09 | A kind of rapid solidifying and setting assembly line of ceramic blank |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821079779.0U CN208759767U (en) | 2018-07-09 | 2018-07-09 | A kind of rapid solidifying and setting assembly line of ceramic blank |
Publications (1)
Publication Number | Publication Date |
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CN208759767U true CN208759767U (en) | 2019-04-19 |
Family
ID=66128214
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201821079779.0U Expired - Fee Related CN208759767U (en) | 2018-07-09 | 2018-07-09 | A kind of rapid solidifying and setting assembly line of ceramic blank |
Country Status (1)
Country | Link |
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CN (1) | CN208759767U (en) |
-
2018
- 2018-07-09 CN CN201821079779.0U patent/CN208759767U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190419 Termination date: 20210709 |