CN208758967U - Phosphor-iron loop press-removal machine with erection device - Google Patents
Phosphor-iron loop press-removal machine with erection device Download PDFInfo
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- CN208758967U CN208758967U CN201821446722.XU CN201821446722U CN208758967U CN 208758967 U CN208758967 U CN 208758967U CN 201821446722 U CN201821446722 U CN 201821446722U CN 208758967 U CN208758967 U CN 208758967U
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- guide rod
- phosphor
- removal machine
- channel
- righting
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Abstract
The utility model relates to the phosphor-iron loop press-removal machines with erection device, including rack and the positional cylinder that frame top is arranged in, frame top is additionally provided with the centralizing bracket for limiting guide rod upper portion beat, centralizing bracket has at least a pair of, two centralizing brackets of same centering set up separately in the two sides of guide rod channel width direction, each centralizing bracket all has a righting beam, and righting beam is parallel to the setting of guide rod channel and is higher than the positional cylinder.Guide rod group waits position to equipment importation by stretched wire is longitudinally fed in work, after phosphor-iron loop press-removal machine sending equipment is ready for signal, stretched wire send guide rod to pressure-off station, guide rod group is first clamped guide rod group righting, positional cylinder by centralizing bracket after guide rod group enters guide rod channel, and steel claw clip tool is next by steel claw clip, positional cylinder unclamps, pressure-disengaging oil cylinder rises, and punch holder and formed punch move up, and ferrophosphorus ring top is broken；Centralizing bracket guarantees that guide rod does not fall partially during pressure-off.Compared with the prior art, guide rod positioning is reliable, safer.
Description
Technical field
The utility model relates to a kind of cleaning plants of aluminum electrolysis ferro-phosphorus rings, are specifically related to a kind of phosphorus with erection device
Iron hoop press releasing machine.
Background technique
Anode in aluminum electrolysis includes aluminum guide, steel pawl and carbon block, and steel pawl is welded on aluminum guide lower end, and carbon block passes through
The mode and steel pawl for being poured ferrophosphorus water connect firmly together.After anode uses a period, carbon block is largely consumed, and is needed first by carbon
Block residual anode pressure-disengaging gets off, then ferrophosphorus ring is got off from pressure-off on steel pawl, is then coupled new carbon block with phosphorus molten iron casting again.
The Chinese utility model patent that notification number is CN201195758Y, the day for announcing is 2009.02.18 discloses a kind of electricity
Solve aluminium anodes phosphor-iron loop press-removal machine, including rack, pressure-disengaging oil cylinder, guide sleeve and guide rod are equipped with formed punch on guide rod, in rack
There are guide rod channels between two lateral wall of side, and each formed punch is corresponded between upper and lower crossbeam and back plate and is respectively provided with two supports, on support
Ferrophosphorus fixture inwardly is installed, to the clamping cylinder being externally provided with for driving ferrophosphorus fixture, the upper end of ferrophosphorus fixture is equipped with guarantor
Retaining ring.Pawl head enters guide rod channel when work, and pawl head and formed punch correspond, and each pawl head of ferrophosphorus clamp, pressure-disengaging oil cylinder pushes away
Action-oriented bar, formed punch press ferrophosphorus ring upwards, ferrophosphorus ring is squeezed it is broken, rear solid end head exit.People is replaced using Ferropho hours ring pressure-disengaging frame
Work can reduce labor intensity, improve efficiency.
Guide rod only relies on the clamping positioning of two positional cylinders after entering guide rod channel at present, and positional cylinder is clamped in the middle part of guide rod
Upper position, guide rod length is longer, and guide rod upper end, which lacks reliable location, will affect guide rod when the offset of guide rod upper end position is excessive
Lower end stress.
Utility model content
The purpose of this utility model is to provide a kind of phosphor-iron loop press-removal machines with erection device, to solve existing ferrophosphorus
Ring press releasing machine positions insecure problem to guide rod.
To achieve the above object, the phosphor-iron loop press-removal machine with erection device of the utility model uses following technical scheme:
Phosphor-iron loop press-removal machine with erection device includes rack and the positional cylinder that frame top is arranged in, and frame top, which is additionally provided with, to be used for
The centralizing bracket of guide rod upper portion beat is limited, centralizing bracket has at least a pair, and two centralizing brackets of same centering set up separately logical in guide rod
The two sides of road width direction, each centralizing bracket all have a righting beam, and righting beam is parallel to the setting of guide rod channel and higher than described fixed
Position oil cylinder.
The utility model has the advantages that guide rod group qualified when work waits position to equipment importation by stretched wire is longitudinally fed, to ferrophosphorus ring pressure
After off line sending equipment is ready for signal, stretched wire send guide rod to pressure-off station, and centralizing bracket will be led after guide rod group enters guide rod channel
Bar group righting, positional cylinder first clamp guide rod group, and steel claw clip tool is next by steel claw clip, and positional cylinder unclamps, on pressure-disengaging oil cylinder
It rises, punch holder and formed punch move up, and ferrophosphorus ring top is broken；Centralizing bracket guarantees that guide rod does not fall partially during pressure-off.Compared to existing skill
Art, it is more efficient, it is safer, it avoids guide rod impaired, extends guide rod service life.
Further, the righting beam is tubular structure, and at least one end of righting beam is equipped with for guiding guide rod to enter two
Trimming between righting beam.
Further, the middle position in righting beam length direction is equipped with the intermediate sleeve for contacting with guide rod, intermediate sleeve set
It can rotate on righting beam and on righting beam, be respectively provided on righting beam in intermediate sleeve both ends and capable gear is packed into centre
Semicircular ring only, semicircular ring are fixedly mounted on righting beam；When guide rod pressure-off tilts, guide rod touches intermediate sleeve, and guide rod is in
Between generate frictional force between set and drive intermediate sleeve rotation, so that guide rod inclination is not scratched guide rod when moving up, protect guide rod face.
Further, phosphor-iron loop press-removal machine further includes the index for guiding guide rod to enter guide rod channel, index packet
A pair of index frame set up separately in guide rod channel two sides is included, it is each to index extending for being connected part with rack with guide rod channel for frame
One end of the separate rack of parallel, each index frame in direction is located remotely from each other, and is formed the V-type mouth that guidance guide rod enters, is convenient for guide rod
Rapidly enter guide rod channel.
Further, phosphor-iron loop press-removal machine further includes the positional cylinder for being used to clamp guide rod that frame top is arranged in, fixed
There are two position oil cylinders, and two positional cylinders set up separately in guide rod channel two sides, and positional cylinder includes L-type swing arm and for driving L-type to put
The telescoping cylinder of arm, L-type swing arm is long-armed with a galianconism and one, and galianconism is hinged around the output end of vertical axis and telescoping cylinder, long-armed
Around vertical axis hingedly on the rack for clamping guide rod.
Further, phosphor-iron loop press-removal machine further includes punch holder and the formed punch that is mounted in punch holder, and bottom plate, which is equipped with, to be supplied
The guide channel that punch holder passes through is equipped with wearing plate between punch holder and guide channel.
Further, the outer peripheral surface tool of punch holder is there are four right angle corner, close to each right angle corner on punch holder outer peripheral surface
Place is respectively equipped with a wearing plate mounting groove installed for wearing plate, and wearing plate is mounted in wearing plate mounting groove and outer plate surface is prominent
Out, wearing plate protrusion with the conduit wall of guide channel for contacting.
Further, steel claw clip has the bottom far from clamping cylinder one end equipped with the protection ring for backstop ferrophosphorus ring, protects
Retaining ring is semicircle ring structure and is removably mounted on steel claw clip tool by bolt.Steel pawl is clamped in pressure-off, with lower part
Formed punch interaction can be convenient Ferropho hours ring pressure-disengaging on steel pawl, protection ring replacement when wearing.
Further, steel claw clip has the top far from clamping cylinder one end equipped with extending direction and guide rod channel extending direction
There is angle to be greater than 90 degree of two sections for consistent v-notch, v-notch, and wherein all are facing towards guide rod channel inside
And extend downwardly, another section is towards on the outside of guide rod channel and upwardly extending.
Detailed description of the invention
It, below will be to use required in embodiment in order to illustrate more clearly of the technical solution of the utility model embodiment
Attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the embodiments of the present invention, for this
For the those of ordinary skill of field, without any creative labor, it can also be obtained according to these attached drawings other
Attached drawing；
Fig. 1 is the perspective view of the specific embodiment of the phosphor-iron loop press-removal machine with erection device of the utility model；
Fig. 2 is the main view of the phosphor-iron loop press-removal machine with erection device；
Fig. 3 is the left view of Fig. 2；
Fig. 4 is the top view of Fig. 2；
Fig. 5 is the bottom view of Fig. 2；
Fig. 6 is the perspective view hidden after protective plate and top assembly；
Fig. 7 is enlarged drawing at A in Fig. 6；
Fig. 8 is the main view hidden after protective plate and top assembly；
Fig. 9 is the main view hidden after pressure-disengaging oil cylinder；
Figure 10 is cross-sectional view of the Fig. 9 along Section A-A；
Figure 11 is the right view of Fig. 9；
Figure 12 is cross-sectional view of the Figure 11 along section B-B.
In figure: supporting beam, 6- steel claw clip tool, 7- under 1- bottom plate, 2- protective plate, 3- oil cylinder mounting plate, the upper supporting beam of 4-, 5-
Positional cylinder, 8- clamping cylinder, the swing arm of 9-L type, 10- installation protrusion, 11- limit plate, 12- guide pad, 13- groove, 14- guiding
Channel, 15- protection ring, 16-V type notch, 17- pressure-disengaging oil cylinder, 18- punch holder, 19- formed punch, 20- wearing plate, 21- chute, 22-
Centralizing bracket, 23- righting beam, 24- intermediate sleeve, 25- index frame, 26- semicircular ring, 27- trimming.
Specific embodiment
In order to keep the technical purpose, technical scheme and beneficial effects of the utility model clearer, with reference to the accompanying drawing and
Specific embodiment is further illustrated the technical solution of the utility model.
As shown in Figures 1 to 12, the phosphor-iron loop press-removal machine with erection device can make the ferrophosphorus ring on four steel pawls simultaneously from
It peels off on steel pawl, is ready for anode assembling subsequent processing, pressure-off process is pushed away using the hydraulic system of hydraulic workstation
Hydrodynamic pressure cylinder working, it is manually controllable to couple the automatic production of realization with live PLC.Phosphor-iron loop press-removal machine with erection device
Including mechanical structure, hydraulic system and electric-control system, hydraulic system and electric-control system are not explained in detail in the present embodiment；Machinery knot
Structure includes rack, clamping system, pressure-off system, safety device, dust arrester installation and attachment.
Rack: rack is semi-enclosed structure, including bottom plate 1, protective plate 2, oil cylinder mounting plate 3, upper supporting beam 4 and lower branch
Beam 5 is supportted, bottom plate 1 is used to support entirety, and there are two protective plates 2, and the setting of two protective plates, 2 time interval prevents ferrophosphorus particle from flying out
Pressure-off storehouse；The guide rod channel that protective plate 2 is equipped with the mounting groove for the installation of upper and lower supporting beam 5 and enters for guide rod, it is upper and lower to prop up
It supports beam and oil cylinder mounting plate 3 is arranged between two protective plates 2.
Clamping system: including guide rod clamping component and steel pawl clamping component, guide rod clamping component includes being arranged on rack top
Two positional cylinders 7 for being used to clamp guide rod in portion, positional cylinder 7 is including L-type swing arm 9 and for driving the flexible of L-type swing arm 9
Cylinder, L-type swing arm 9 is long-armed with a galianconism and one, and galianconism is hinged around the output end of vertical axis and telescoping cylinder, long-armed around vertical axes
Line hingedly on the rack for clamping guide rod, is equipped with the limit plate 11 for limiting long-armed return position at the top of upper supporting beam 4.
Steel pawl clamping component includes having 6 and the clamping cylinder for driving steel claw clip tool 6 for clamping the steel claw clip of steel pawl
8, steel claw clip tool 6 has two groups, and every group has four be set side by side, and clamping cylinder 8 and steel claw clip tool 6 correspond, upper supporting beam
4 bottom is equipped with installation protrusion 10, and the guide pad 12 for being oriented to steel claw clip tool 6 is equipped in installation protrusion 10, is led
To block 12 be removably mounted on installation protrusion 10 on and guide pad 12 it is perpendicular at least with guide rod channel extending direction
One side wall stretches out installation protrusion 10, and steel claw clip tool 6 is equipped with the groove 13 entered for the prominent mounting boss point of guide pad 12, leads
Groove 13, which is protruded into, to the prominent mounting boss point of block 12 forms guide frame.
The inside that interval between the opposite upright side walls of adjacent guide pad 12 is greater than two grooves 13 on same steel claw clip tool 6 is perpendicular
Size between straight trough wall guarantees that steel claw clip tool 6 has the activity space using deformation of steel claws on the extending direction of guide rod channel；
Oil cylinder mounting plate 3 is equipped with the hinged seat installed for clamping cylinder 8, and clamping cylinder 8 passes through the hinge that axis extends along the vertical direction
Binding structure is mounted on hinged seat.Steel claw clip tool 6 adapts to deformation of steel claws in work.
Steel claw clip has 6 bottoms far from 8 one end of clamping cylinder and is equipped with the protection ring 15 for being used for backstop ferrophosphorus ring, protection ring 15
It is removably mounted on steel claw clip tool 6 for semicircle ring structure and by bolt, fixing bolt is lower than 15 bottom surface of protection ring, avoids
Bolt is impaired.Steel pawl is clamped in pressure-off, by Ferropho hours ring pressure-disengaging on steel pawl, protection ring 15 is ground the interaction of formed punch 19 with lower part
The replacement that can be convenient when damage.Steel claw clip has 6 tops far from 8 one end of clamping cylinder and is equipped with extending direction and the extension of guide rod channel
There is angle to be greater than 90 degree of two sections for the consistent v-notch 16 in direction, V type notch 16, and wherein all are facing towards guide rod
On the inside of channel and extend downwardly, another section is towards on the outside of guide rod channel and upwardly extending.
Pressure-off system: including pressure-disengaging oil cylinder 17, punch holder 18 and the formed punch 19 being mounted in punch holder 18, pressure-disengaging oil cylinder 17
In 1 lower section of bottom plate, there are four formed punches 19, and bottom plate 1 is equipped with the guide channel 14 passed through for punch holder 18,18 periphery of punch holder
For mask there are four right angle corner, the position on 18 outer peripheral surface of punch holder close to each right angle corner is respectively equipped with a peace up and down
Tankage, be separately installed in each mounting groove with wearing plate 20, the prominent mounting groove of the outer plate surface of wearing plate 20, protrusion be used for
The conduit wall of guide channel 14 contacts；Maintenance, replacement are convenient.
Punch holder 18 is equipped with the chute 21 for accepting ferrophosphorus ring particle, and chute 21 has two pieces, and two chutes 21 are symmetrically
Setting forms ridge-shaped structure in 18 two sides of punch holder.Chute 21 is formed by there is the strip plate of muti-piece narrower width to connect, upper length
The lower side of batten is superimposed on strip plate thickness direction with the upper side edge of adjacent lower strip plate and is connect by fastener.
Erection device: phosphor-iron loop press-removal machine further includes the righting dress swung for limiting guide rod that frame top is arranged in
It sets, erection device includes a pair of of centralizing bracket 22, and each centralizing bracket 22 all has one for guiding the righting beam 23 of guide rod, righting beam 23
Both ends are respectively provided with the trimming 27 that guidance guide rod enters between two righting beams.After guide rod is in place, positional cylinder 7 presss from both sides guide rod
Tightly, two centralizing brackets 22 cooperation stretched wire buttresses guide rod during pressure-off, guarantees that guide rod does not fall partially.
The middle position of 23 length direction of righting beam is equipped with the intermediate sleeve 24 for contacting with guide rod, and intermediate sleeve 24 is set with
It can rotate on righting beam 23 and on righting beam 23,24 both ends of intermediate sleeve, which are respectively equipped with, to be welded with for carrying out to intermediate sleeve 23
The semicircular ring 26 of block, when guide rod pressure-off tilts, guide rod touches intermediate sleeve 24, generates frictional force between guide rod and intermediate sleeve 24
It drives intermediate sleeve 24 to rotate, so that guide rod inclination is not scratched guide rod when moving up, protect guide rod face.
Indexing unit: including the index being arranged on the side wall of rack pan feeding side, index includes that a pair sets up separately in guide rod
The index frame 25 of channel two sides, two index framves 25 are parallel to each other for dividing with rack phase connection, and two index the separate of framves 25
One end of rack is located remotely from each other.The catenary system on cooperation top receives guide rod component, and guide rod is inducted into guide rod channel, improves
Efficiency.
Qualified guide rod group waits position to equipment importation by stretched wire is longitudinally fed when work, sets to phosphor-iron loop press-removal machine sending
After being ready for signal, stretched wire send guide rod to pressure-off station, and two index framves 25 carry out guide rod before guide rod group enters guide rod channel
Guidance, into guide rod channel after positional cylinder 7 guide rod is clamped, guide rod righting is avoided guide rod in pressure-off inclined by two centralizing brackets 22
?.
After guide rod position is fixed, clamping cylinder 8 is acted, and four pairs of steel claw clip tools 6 simultaneously clamp on four steel pawls, is then positioned
Oil cylinder 7 unclamps, and opens positioning, and pressure-disengaging oil cylinder 17 rises, and pushes punch holder 18, formed punch 19 to move up, by the ferrophosphorus on four steel pawls
Ring pressure-off simultaneously is broken, and clamping cylinder 8 resets after the completion of pressure-off, and pressure-disengaging oil cylinder 17 resets, and stretched wire takes guide rod group out of, and pressure-off is got off
Ferrophosphorus ring particle dropped down onto the conveying equipment below equipment by chute 21.Entire pressure-off process is compiled by sensor and PLC
Process control is, it can be achieved that equipment automatization produces.
Compared with the prior art, steel claw clip tool 6 adapts to deformation of steel claws automatically in clamping process, and fixture adapts in the present embodiment
In steel pawl within 20 ㎜ of bending deformation amount, phosphor-iron loop press-removal machine is unable to complete pressure-off, is easy to weigh steel pawl wounded after solving deformation of steel claws
The problem of, the service life of guide rod is extended, the labor intensity of worker is reduced, user's production efficiency is improved, reduces life
Produce cost.In addition, guide rod does not fall partially during erection device guarantees pressure-off, safer, indexing unit guidance guide rod, which enters, is led
Bar channel, improves efficiency.
For convenience of the maintenance of pressure-disengaging oil cylinder 17, phosphor-iron loop press-removal machine further includes that the maintenance that is arranged in below pressure-disengaging oil cylinder 17 is small
Vehicle, when maintenance, fall in pressure-disengaging oil cylinder 17 on inspection trolley, user can on the basis of the default small track walked for inspection trolley
Road, trolley convenient to overhaul are mobile.In addition, reserved gather dust mouth and user are gathered dust, pipe network, which is connect, can be realized gathering dust for equipment.
In other embodiments, centralizing bracket also can be set two pairs or more, and the length of each centralizing bracket is shorter, again on the basis of
Righting beam can also be made by solid profile, such as steel plate, channel steel etc.；It can also directly be contacted simultaneously with righting beam with guide rod,
It is not required to setting intermediate sleeve and semicircular ring.
It should be noted last that: the technical solution of the utility model that the above embodiments are only illustrative and not limiting is appointed
What to the utility model carry out equivalent replacement and do not depart from the spirit and scope of the utility model modification or part replace,
It should cover within the scope of the utility model claims protection.
Claims (9)
1. the phosphor-iron loop press-removal machine with erection device, including rack and the positional cylinder that frame top is arranged in, it is characterised in that:
Frame top is additionally provided with the centralizing bracket for limiting guide rod upper portion beat, centralizing bracket have it is at least a pair of, the two of same centering
Centralizing bracket sets up separately in the two sides of guide rod channel width direction, and each centralizing bracket all has a righting beam, and it is logical that righting beam is parallel to guide rod
Road is arranged and is higher than the positional cylinder.
2. the phosphor-iron loop press-removal machine according to claim 1 with erection device, it is characterised in that: the righting beam is tubulose
At least one end of structure, righting beam is equipped with for guiding guide rod to enter the trimming between two righting beams.
3. the phosphor-iron loop press-removal machine according to claim 2 with erection device, it is characterised in that: righting beam length direction
Middle position is equipped with the intermediate sleeve for contacting with guide rod, and intermediate sleeve is sleeved on righting beam and can rotate on righting beam, helps
It is respectively provided in intermediate sleeve both ends to the intermediate semicircular ring for packing into row block on ridge purlin, semicircular ring is fixedly mounted on righting beam
On.
4. the phosphor-iron loop press-removal machine according to claim 1 or 2 or 3 with erection device, it is characterised in that: Ferropho hours ring pressure-disengaging
Machine further includes the index for guiding guide rod to enter guide rod channel, and index includes a pair of rope set up separately in guide rod channel two sides
Draw frame, the separate machine of each index frame parallel with guide rod channel extending direction for the part that is connected with rack, each for indexing frame
One end of frame is located remotely from each other.
5. the phosphor-iron loop press-removal machine according to claim 4 with erection device, it is characterised in that: phosphor-iron loop press-removal machine also wraps
The positional cylinder for being used to clamp guide rod that frame top is set is included, there are two positional cylinders, and two positional cylinders set up separately in guide rod
Channel two sides, positional cylinder include L-type swing arm and the telescoping cylinder for driving L-type swing arm, and L-type swing arm has a galianconism and a length
Arm, galianconism is hinged around the output end of vertical axis and telescoping cylinder, long-armed to be hingedly used to clamp guide rod on the rack around vertical axis.
6. the phosphor-iron loop press-removal machine according to claim 1 or 2 or 3 with erection device, it is characterised in that: Ferropho hours ring pressure-disengaging
Machine further includes punch holder and the formed punch that is mounted in punch holder, and bottom plate is equipped with the guide channel passed through for punch holder, punch holder
Wearing plate is equipped between guide channel.
7. the phosphor-iron loop press-removal machine according to claim 6 with erection device, it is characterised in that: the periphery mask of punch holder
One is respectively equipped at each right angle corner there are four right angle corner, on punch holder outer peripheral surface to pacify for the wearing plate that wearing plate is installed
Tankage, wearing plate is mounted in wearing plate mounting groove and outer plate surface is prominent, and wearing plate protrusion is used for logical with guide channel
The contact of road wall.
8. the phosphor-iron loop press-removal machine according to claim 1 or 2 or 3 with erection device, it is characterised in that: steel claw clip tool is remote
Bottom from clamping cylinder one end is equipped with the protection ring for backstop ferrophosphorus ring, and protection ring is semicircle ring structure and can by bolt
It is releasably mounted on steel claw clip tool.
9. the phosphor-iron loop press-removal machine according to claim 1 or 2 or 3 with erection device, it is characterised in that: steel claw clip tool is remote
Top from clamping cylinder one end is equipped with the extending direction v-notch consistent with guide rod channel extending direction, and v-notch has
Angle is greater than 90 degree of two sections, wherein all facing towards guide rod channel inside and extend downwardly, another section is towards guide rod
On the outside of channel and upwardly extend.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821446722.XU CN208758967U (en) | 2018-09-05 | 2018-09-05 | Phosphor-iron loop press-removal machine with erection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821446722.XU CN208758967U (en) | 2018-09-05 | 2018-09-05 | Phosphor-iron loop press-removal machine with erection device |
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| Publication Number | Publication Date |
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| CN208758967U true CN208758967U (en) | 2019-04-19 |
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ID=66134221
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821446722.XU Active CN208758967U (en) | 2018-09-05 | 2018-09-05 | Phosphor-iron loop press-removal machine with erection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114102026A (en) * | 2021-12-20 | 2022-03-01 | 北京石油化工学院 | External butt welding centering device for anode furnace |
-
2018
- 2018-09-05 CN CN201821446722.XU patent/CN208758967U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114102026A (en) * | 2021-12-20 | 2022-03-01 | 北京石油化工学院 | External butt welding centering device for anode furnace |
| CN114102026B (en) * | 2021-12-20 | 2023-06-09 | 北京石油化工学院 | Centering device for butt welding outside anode furnace |
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