CN208747914U - A kind of photovoltaic energy ultrawhite figured glass kiln - Google Patents

A kind of photovoltaic energy ultrawhite figured glass kiln Download PDF

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Publication number
CN208747914U
CN208747914U CN201820155406.0U CN201820155406U CN208747914U CN 208747914 U CN208747914 U CN 208747914U CN 201820155406 U CN201820155406 U CN 201820155406U CN 208747914 U CN208747914 U CN 208747914U
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China
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kiln body
kiln
card neck
photovoltaic energy
figured glass
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CN201820155406.0U
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李茂刚
曾敏
仝争利
辛桥
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China Building Materials (yixing) New Energy Co Ltd
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China Building Materials (yixing) New Energy Co Ltd
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Abstract

A kind of photovoltaic energy ultrawhite figured glass kiln, including kiln body, filling pocket, the card neck communicated with kiln body, the horizontal passageway being connected to card neck, the forehearth limb being connected to horizontal passageway, kiln body front and back end offers exhaust gas discharge flue, form longitudinal exhaust gas vent pathway of perforation kiln body, card neck is set as symmetrical two, it is located on the opposite side wall of the nearly rear end of kiln body and is vertically arranged with kiln body length direction, the arch top of kiln body declines step by step three times, the front is high and the back is low, it settles settling section settling section after Dayao weir to sink, be lifted before card neck.It realizes product diversification production, more conducively saving energy consumption, improves industrial competition, adapt to national energy conservation and emission reduction requirement, be conducive to sustainable development.

Description

A kind of photovoltaic energy ultrawhite figured glass kiln
Technical field
The utility model relates to the multi-thread design structures of pattern glass glass furnace more particularly to a kiln.
Background technique
Pattern glass is also known as figured glass or annular knurl glass, also does cotton ginning glass, is one kind using calendering process manufacture Plate glass.New product energy ultrawhite figured glass is to refine manufactured pattern glass using the ore materials of low iron-content.Pattern glass Suitable for the partition of building, toilet door and window and the various occasions for needing to block sight, energy ultrawhite figured glass is also extensive For photovoltaic art.
Pattern glass production kiln has horse-shoe flame furnace, cross flame kiln.As enterprise starts industry development minority in the industry Use environment-friendly type total oxygen kiln.Total oxygen kiln production capacity has individual enterprises to have devised largest production energy in 250~500t/d Power is the total oxygen kiln of 750t/d.Kiln production line increases to five line of a kiln even six line of a kiln by original two line of a kiln.Cause The limitation of furnace construction, the multi-thread production line of an existing kiln can only produce the little product of one or two kinds of differences.If its In a production line pull amount will cause scarce in the case that production thickness of glass, flower pattern and other several production lines differ greatly Sunken increases, and seriously affects yield and quality.It is unfavorable for Sustainable Development of Enterprises.
Existing total oxygen kiln production scale is commonly five line 500t/d of two line 250t/d of a kiln and a kiln, there is individual enterprises Have devised the six line total oxygen kiln of a kiln that maximum productivity is 750t/d.
Example 1: Chinese patent notification number CN201301274Y discloses a kind of using calendering technology production ultrawhite or solar energy Battery embossed glass melting furnace, it includes melting furnaces melting end (1), card neck (2), it is characterised in that: connects one in the outlet end of card neck Horizontal passageway (3), is separately connected two to six forehearth limbs (4-1 ... 4-6) on horizontal passageway, the end difference of each forehearth limb One overflow port (5) is set, is separately connected calender after overflow port.The advantages of the utility model is as follows: 1. utilize a glass Melting furnaces matching drives a plurality of production line to produce simultaneously, and the melting capacity of glass melter is improved, the comprehensive energy of the unit of glassware Consuming (including: heavy oil or natural gas, electricity, water) reduces.2. compared with the glass melter of more single kiln single lines, refractory material and kiln It is reduced with steel, melting furnaces technological equipment investment is greatly decreased, and production operation and administrative staff are also reduced simultaneously, under production cost Drop.It, which is disclosed only, is connected to horizontal passageway in kiln body end, is then connected to several branches using horizontal passageway, produces different types of Product, but it is larger for the glass diversity ratio of several branches production in the case of be unable to complete using a horizontal passageway, will lead to scarce It falls into and greatly increases.
Example 2: Chinese patent notification number: a kind of five line access of glass furnace of CN106082596A, it includes melting furnaces glass liquid stream It exports (1), is connected with cross walkway (5) in one end of glass fluid outlet (1), it is characterised in that: on cross walkway (5) still Tributary circuit (2) equipped with five genesis analysis, is equipped with molding equipment (3) on each tributary circuit (2).The utility model Structure is simply easy to use, effectively raises the efficiency of production, reduces production cost.
Above-described embodiment in the presence of that can not produce several products to differ greatly, has much room for improvement, and if using multiple Small melting furnaces carry out production multiple product, will lead to energy consumption and greatly improve, and the melting rate of small melting furnaces is relatively low, the product matter produced It measures unstable, is not suitable with the requirement of national energy conservation and emission reduction, has much room for improvement.
Utility model content
In view of the shortcomings of the prior art, the utility model provides a kind of realization product diversification productions, more conducively save Energy consumption improves industrial competition, national energy conservation and emission reduction requirement is adapted to, conducive to the photovoltaic energy ultrawhite figured glass kiln of sustainable development.
To realize the utility model aim, following technical scheme is provided: a kind of photovoltaic energy ultrawhite figured glass kiln, including kiln Body, filling pocket, the card neck communicated with kiln body, the horizontal passageway being connected to card neck, the forehearth limb being connected to horizontal passageway, it is characterised in that Kiln body front and back end offers exhaust gas discharge flue, forms longitudinal exhaust gas vent pathway of perforation kiln body, guarantees that kiln atmosphere is flat Weighing apparatus stablizes furnace pressure, has heat insulation effect to back zone glass metal, achieve the purpose that energy-saving.Card neck is set as symmetrical two, respectively It is vertically arranged on the opposite side wall of the nearly rear end of kiln body and with kiln body length direction, double card neck bi-directional distributed is conducive to product differentiation Metaplasia produces, while realizing production 1.4mm ~ 4.0mm thickness glass, improves enterprise competitiveness, is conducive to sustainable development.
Preferably, exhaust gas discharge flue area in kiln body rear end is that front end exhaust gas discharges the 2/3 of flue.The discharge of both ends exhaust gas Opening size is adjusted in flue, and mutual cooperation flue realizes that furnace pressure is balanced in kiln, and single exhaust gas flue cannot achieve this purpose;And Flue dust is mostly not clean enough in the exhaust gas flue gas of front end, and rear end setting flue can guarantee kiln rear portion clean gas not forward It walks, has insulation effect to glass metal, be conducive to save energy consumption.
Preferably, filling pocket is located at front end exhaust gas discharge flue end, and it is symmetrically disposed on kiln body two sides and kiln body company It is logical.Symmetrical expression, which feeds intake, can increase the raw material fritting time, reduce energy consumption.
Further preferably, filling pocket discharges 2~4 meters of flue apart from front end exhaust gas, and feeding mode takes inclined blanket type to feed intake, and feed intake water Straight angle degree is 0 °~15 °.Batch charger can make full use of the heat of exhaust gas in kiln to carry out fritting to raw material after flue, save energy Consumption;The raw material that inclined blanket type feeder is launched can form ridge type, and heat absorbing surface product increases, and be conducive to material, save energy consumption;Angle The formula certifiable two sides material mountain that feeds intake smoothly follows molding stream glass metal to push ahead, and fully absorbs flame heat regulating and is melted, It not will cause dead angle extremely to expect, avoid crystallization, generation the defects of calculus.
Preferably, symmetry arrangement has 16 pairs of burners to kiln body along its length.All-oxygen combustion is not required to because of architectural characteristic Reversing combustion is wanted, symmetrical expression burning can be improved material effect, guarantee glass metal quality, save energy consumption.
Preferably, card neck middle section is provided with card neck water packet, horizontal agitator is provided with after card neck water packet.Card neck water packet, Glass flow velocity and fluid layer can be limited and be changed, reflux is formed, reduces energy consumption, improves glass metal quality;Horizontal agitator tool Play the role of being homogenized glass metal, glass quality can be improved.
Preferably, card neck and horizontal passageway connectivity part are set as horn mouth.It reduces glass metal and erosion is washed away to pool wall, subtract The calculus for influencing glass quality less generates.
Preferably, horizontal passageway and kiln body length direction are horizontal.It saves longitudinal space to occupy, apart from kiln body than traditional kiln Closely, it is conducive to energy conservation.
Preferably, the filling pocket of kiln body, card neck, horizontal passageway, forehearth limb are centered on center line of kiln body, it is mutually symmetrical. Symmetrical equilibrium two sides glass metal flow direction, reaches balance, is conducive to the homogenizing of glass metal, improve glass quality.
First burner is apart from 1~3 meter of batch charger;Second 1~2 meter of the burner of burner distance first, third 1~2 meter of the burner of burner distance first, and so on.Guarantee even flame distribution, full combustion promotes fusing effect Fruit reduces energy consumption.
Apart from 1~2 meter of rear gable, gable after the impact for avoiding liquid stream too strong washes away pool wall, promotes kiln service life,
Card neck is 1~2 meter wide, limits workflow glass flow quantity, guarantees glass metal clarification in kiln, reduces energy consumption.
Arch top declines step by step three times, and reducing height every time is 10~40cm, and the front is high and the back is low, and second level arch is fired from last branch 2 meters of decline, third level arch are begun to decline from the lifting of bottom of pond decanting zone after burner, and gable after final connection is reinforced fining end and protected Temp effect reinforces arch and rises temperature to the radiation effects of glass metal, guarantees fining end temperature of glass liquid, reduce energy consumption.
Settling section is settled, settling section sinks after 3~5 meters of weir, 20~60cm of submergence depth, 2~3 meters of liftings before card neck, It is deep to increase settling section pond, the impurity calculus of settlement influence glass quality improves glass clarifying effect, improves glass metal quality.
The utility model the utility model has the advantages that the utility model eight line pattern glass total oxygen kiln of a kiln, production capacity is 1000t/d can be used for energy ultrawhite figured glass production, it can also be used to common pattern glass production.Total oxygen kiln does not have regenerative chamber, more It is symmetrical conducive to multi-thread production.Realize that product diversification production, two sides production are independent of each other.Energy consumption is more conducively saved, is improved Company's industrial competition adapts to national energy conservation and emission reduction requirement, is conducive to company's sustainable development.
Detailed description of the invention
Fig. 1 is the planar structure schematic diagram of the utility model.
Fig. 2 is the main view of Fig. 1.
Specific embodiment
Embodiment 1: a kind of photovoltaic energy ultrawhite figured glass kiln, including kiln body 1, filling pocket 2, the card neck 3 communicated with kiln body 1, The horizontal passageway 4 being connected to card neck 3, the forehearth limb 5 being connected to horizontal passageway 4, kiln body 1 include being bubbled 10, weir 11,11 rear of weir Settling section 12,1 front and back end of kiln body offer exhaust gas discharge flue 6, formed perforation kiln body 1 longitudinal exhaust gas vent pathway, Card neck 3 is set as symmetrical two, is located on the opposite side wall of the nearly rear end of kiln body 1 and is vertically arranged with 1 length direction of kiln body, Apart from 1~2 meter of 1 rear end of kiln body (rear gable), 3 wide 1~2 meters of card neck, each card neck 3 is connected to a horizontal passageway 4, each horizontal passageway Four forehearth limbs 5 are connected on 4, it is that front end exhaust gas discharges the 2/3 of flue 6 that 1 rear end exhaust gas of kiln body, which discharges 6 area of flue,.It feeds intake Pond 2 is set as 2, is located at front end exhaust gas and discharges flue end 6, and is symmetrically disposed on 1 two sides of kiln body and is connected to kiln body 1.It feeds intake Pond 2 discharges 6 2~4 meters of flue apart from front end exhaust gas, and feeding mode takes inclined blanket type to feed intake, and the level angle that feeds intake is 0 °~15 °. Symmetry arrangement has 16 pairs of burners 7 to kiln body 1 along its length.Apart from 1 ~ 3 meter of batch charger, second burns first burner 1 ~ 2 meter of the burner of device distance first, third branch burner 1 ~ 2 meter of the burner of distance first, and so on, each card neck 3 Middle section setting has a card neck water packet 8, is provided with a horizontal agitator 9 after card neck water packet 8, card neck 3 is set with 4 connectivity part of horizontal passageway It is set to horn mouth.Each horizontal passageway 4 is horizontal with 1 length direction of kiln body.Filling pocket 2, card neck 3, the horizontal passageway 4, Zhi Tong of kiln body 1 Road 5 is mutually symmetrical centered on center line of kiln body.The arch top 13 of 12 top of settling section declines step by step three times, reduces height every time For 10~40cm, the front is high and the back is low.Settling section sinks after 11 3~5 meters of weir, 20~60cm of submergence depth, 2~3 meters of lifts before card neck It rises.

Claims (10)

1. a kind of photovoltaic energy ultrawhite figured glass kiln, including kiln body, filling pocket, the card neck communicated with kiln body, the cross being connected to card neck Access, the forehearth limb being connected to horizontal passageway, it is characterised in that kiln body front and back end offers exhaust gas discharge flue, forms perforation kiln Longitudinal exhaust gas vent pathway of body, card neck are set as symmetrical two, are located on the opposite side wall of the nearly rear end of kiln body and and kiln Body length direction is vertically arranged.
2. a kind of photovoltaic energy ultrawhite figured glass kiln according to claim 1, it is characterised in that kiln body rear end exhaust gas discharges cigarette Road area is that front end exhaust gas discharges the 2/3 of flue.
3. a kind of photovoltaic energy ultrawhite figured glass kiln according to claim 1, it is characterised in that filling pocket is useless positioned at front end Gas discharges flue end, and is symmetrically disposed on kiln body two sides and is connected to kiln body.
4. a kind of photovoltaic energy ultrawhite figured glass kiln according to claim 3, it is characterised in that filling pocket is apart from front end exhaust gas 2 ~ 4 meters of flue of discharge, feeding mode takes inclined blanket type to feed intake, and the level angle that feeds intake is 0 ° ~ 15 °.
5. a kind of photovoltaic energy ultrawhite figured glass kiln according to claim 1, it is characterised in that kiln body is symmetrical along its length It is placed with several pairs of burners.
6. a kind of photovoltaic energy ultrawhite figured glass kiln according to claim 1, it is characterised in that card neck middle section is provided with card neck Water packet is provided with horizontal agitator after card neck water packet.
7. a kind of photovoltaic energy ultrawhite figured glass kiln according to claim 1, it is characterised in that card neck and horizontal passageway connectivity part It is set as horn mouth.
8. a kind of photovoltaic energy ultrawhite figured glass kiln according to claim 1, it is characterised in that horizontal passageway and kiln body length side To level.
9. a kind of photovoltaic energy ultrawhite figured glass kiln according to claim 1, it is characterised in that the filling pocket of kiln body, card neck, Horizontal passageway, forehearth limb are mutually symmetrical centered on center line of kiln body.
10. a kind of photovoltaic energy ultrawhite figured glass kiln according to claim 1, it is characterised in that the arch top three of kiln body proximal end Secondary decline step by step, the front is high and the back is low.
CN201820155406.0U 2018-01-30 2018-01-30 A kind of photovoltaic energy ultrawhite figured glass kiln Active CN208747914U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108218190A (en) * 2018-01-30 2018-06-29 中建材(宜兴)新能源有限公司 A kind of photovoltaic energy ultrawhite figured glass kiln
CN111233305A (en) * 2020-03-05 2020-06-05 武汉长利新材料科技有限公司 One-kiln multi-line large-tonnage melting kiln suitable for sheet glass production
CN112299684A (en) * 2020-11-04 2021-02-02 中国建材国际工程集团有限公司 Plate glass kiln

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108218190A (en) * 2018-01-30 2018-06-29 中建材(宜兴)新能源有限公司 A kind of photovoltaic energy ultrawhite figured glass kiln
CN108218190B (en) * 2018-01-30 2023-10-03 中建材(宜兴)新能源有限公司 Photovoltaic ultrawhite embossed glass kiln
CN111233305A (en) * 2020-03-05 2020-06-05 武汉长利新材料科技有限公司 One-kiln multi-line large-tonnage melting kiln suitable for sheet glass production
CN112299684A (en) * 2020-11-04 2021-02-02 中国建材国际工程集团有限公司 Plate glass kiln
CN112299684B (en) * 2020-11-04 2021-09-07 中国建材国际工程集团有限公司 Plate glass kiln

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