CN208732002U - A kind of low-frictional force rectification machine for foamed ceramic partition wall board assembly line - Google Patents
A kind of low-frictional force rectification machine for foamed ceramic partition wall board assembly line Download PDFInfo
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- CN208732002U CN208732002U CN201821521163.4U CN201821521163U CN208732002U CN 208732002 U CN208732002 U CN 208732002U CN 201821521163 U CN201821521163 U CN 201821521163U CN 208732002 U CN208732002 U CN 208732002U
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- partition wall
- ball
- assembly line
- frictional force
- board assembly
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Abstract
The utility model is about a kind of low-frictional force rectification machine for foamed ceramic partition wall board assembly line, including bracket, lifting device and several set hydraulic push rod devices, the bracket is equipped with several roller sticks disposed in parallel, the lifting device includes the screw lifter of several synchronization liftings, one linkage rack, and several are set to the chain-wales on linkage rack, the upper end of the screw lifter is connect with linkage rack, the chain-wales are surrounded by a grade item, several multi-directional balls are equipped in the space that shelves item surrounds, under natural conditions, the top surface of the multi-directional ball and the top surface of roller stick are in same level;Hydraulic push rod device described in several sets is respectively arranged on the left and right sides of kiln furnitures moving direction.After adopting the above structure, it the beneficial effect is that ingenious be utilized moving freely for ball and carry out reducing friction resistance, is not only very easy to kiln furnitures can be pushed, and reaction force very little, mechanical equipment will not be damaged substantially.
Description
Technical field
The utility model belongs to the technical field of foamed ceramic partition plate production equipment, is about a kind of use specifically
Low-frictional force rectification machine on foamed ceramic partition wall board assembly line.
Background technique
Foamed ceramic is a kind of new green environment protection building materials, with scrap glass, flyash, clinker and clay, feldspar tail
Mine etc. be raw material, the porous, inorganic nonmetallic materials through high temperature foaming, have fire prevention, waterproof, it is antifreeze, nontoxic, corrosion-resistant,
Mothproof, not aging, "dead", insulation, anti-magnetic wave, antistatic, high mechanical strength, the characteristics such as thermal coefficient is small, are a kind of reasons
The lightweight thought, heat preservation, sound insulation, heat-barrier material.
Currently, kiln furnitures (mold) are transported to kiln discharge from entering kilneye by club when producing foamed ceramic using roller kilns
Mouthful, after kiln furnitures are walked for a long time in kiln and on conveying roller stick, running track can shift.Therefore, existing foaming
Ceramic partition wall board assembly line often corrects kiln furnitures run trace by the way of artificial, and the rail of setting is come back to after rectifying a deviation
Road, to eliminate the offset of kiln furnitures.But since kiln furnitures are made of high-quality refractory material, material is more crisp, and weight is larger, and table
Face is coarse, and manual deviation rectification is ajusted kiln furnitures by the way of forcing to push, and frictional resistance is very big, is not only easily damaged kiln furnitures
Itself, powerful reaction force can also damage mechanical equipment.
In addition, the frictional force between existing rectification machine and kiln furnitures is larger, correction process is easy to damage kiln furnitures, to influence kiln
The service life of tool.Therefore, the prior art requires further improvement and perfect.
Utility model content
The purpose of the utility model is to provide a kind of low-frictional force rectification machine for foamed ceramic partition wall board assembly line, with
Solve the problems, such as existing rectification machine there are frictional resistance it is big, be easily damaged kiln furnitures and mechanical equipment.
To achieve the above object, the utility model uses following technical scheme:
A kind of low-frictional force rectification machine for foamed ceramic partition wall board assembly line, the rectification machine mainly include bracket, rise
Falling unit, several sets are used to adjust the clamping device of front and rear baffle and bottom plate position and adjust the hydraulic push rod of left baffle position
Device, the bracket are equipped with several roller sticks disposed in parallel.
The lifting device include the screw lifter of several synchronization liftings, a linkage rack and be set to linkage rack
On several chain-wales.The upper end of the screw lifter is connect with linkage rack, and the chain-wales are surrounded by a grade item, shelves
Several multi-directional balls, guide holder and reset spring are equipped in the space that item surrounds.The guide holder is fixed on chain-wales, and described ten thousand
Into ball insertion guide holder, the reset spring is arranged in guide holder, and one end is abutted with guide holder bottom, the other end and ten thousand
It is connected to ball, realizes that multi-directional ball slides up and down on guide holder.Under natural conditions, the top surface of the top surface of the multi-directional ball and roller stick
In same level, when screw lifter rises to highest point, the height of chain-wales is higher by 5-10mm than the height of roller stick.Make
Used time is not only very easy to that kiln furnitures can be pushed, and reaction force using being freely rotated come reducing friction resistance for multi-directional ball
Very little will not damage mechanical equipment substantially.
Hydraulic push rod device described in several sets is respectively arranged on the left and right sides of kiln furnitures moving direction;The clamping device point
Not Wei Yu kiln furnitures front and back.With the track for holding out against kiln furnitures and kiln furnitures being pushed extremely to set, to eliminate kiln furnitures
Offset.
Further, in order to keep the position between the bottom plate of kiln furnitures and baffle more regular, clamping dress described in the utility model
Set including driving motor, drive shaft, bearing block, the first guide rail, for resetting spring guiding axis placed in the middle, ball slider, clamping
Swing arm and the first boosting wheel.The bearing block is fixed on bracket, is located at the left and right sides of kiln furnitures.The drive shaft
Both ends connect respectively with bearing block.The driving motor is fixed on bracket, is sequentially connected with drive shaft, driving driving
Axis rocks back and forth.On the driving shaft, the ball slider is mounted on the first guide rail for the first guide rail installation, the clamping pendulum
One end of arm is fixed on ball slider, and the other end is connect with the first boosting wheel.The spring guiding axis is installed on the driving shaft,
And connect with ball slider, so that ball slider is located at the first guide rail medium position not by external force.
Specifically, in order to correct the motion profile of kiln furnitures, hydraulic push rod device described in the utility model includes hydraulic cylinder, helps
Pushing arm, the second guide rail and the second boosting wheel.The hydraulic cylinder and the second guide rail are arranged on bracket.The boosting arm of force
It is set as C-shaped configuration, one end is mounted on the second guide rail, and the other end extends to kiln furnitures side and connect with the second boosting wheel.Institute
The piston rod for stating hydraulic cylinder is connect with the boosting arm of force, driving the boosting arm of force moved on the second guide rail, with for hold out against kiln furnitures with
And push kiln furnitures that kiln furnitures can be very easily pushed into the track of setting using moving freely for multi-directional ball to the track of setting,
To eliminate the offset of kiln furnitures.
As a preferred embodiment of the present invention, in order to preferably clamp front and rear baffle, make to splice kiln furnitures and adjust to regular,
Spring guiding axis described in the utility model, ball slider clamp swing arm and the quantity of the first boosting wheel is set as at least two groups,
Realize that the clamping point of clamping device is evenly distributed on front and rear baffle.
Further, in order to avoid dust enters in multi-directional ball, the normal sliding of sphere is influenced, frictional force is caused to increase,
Dust ring is equipped between the sphere and ball seat of multi-directional ball described in the utility model.The dust ring is mounted on the ball seat of multi-directional ball
On, it is bonded with sphere.
Further, the hydraulic cylinder is set on bracket, and the piston rod of the hydraulic cylinder is set to the top of chain-wales, works as spiral shell
When rotation lifter rises to highest point, the piston rod of the hydraulic cylinder is located exactly at the left and right sides of kiln furnitures moving direction.
According to the utility model, the low-frictional force rectification machine for foamed ceramic partition wall board assembly line further includes being used for
The transmission device of several screw lifter synchronization liftings is controlled, the transmission device includes a lifting motor, the lifting motor
One connecting shaft of output axis connection, two or more transmission shafts, the both ends difference of the transmission shaft are connected in the connecting shaft
It is connect with screw lifter described in one, when lifting motor operating, transmission shaft operating is driven by connecting shaft, to control
Screw lifter synchronizes lifting, and then controls several chain-wales and realize synchronization lifting.
Further, the connecting shaft is equipped with two or more one 45 ° of helical gears, and the transmission shaft is equipped with second
45 ° of helical gears, the one 45 ° of helical gear and the 2nd 45 ° of helical gear are meshed, in use, passing through the one 45 ° in connecting shaft
It is helical gear to rotate to drive the 2nd 45 ° of helical gear rotation, so that controlling screw lifter synchronizes lifting, and then realize more
The upper surface of a chain-wales is in same level.
According to the utility model, the bracket is steel structure support.
According to the utility model, the chain-wales are four to six, and the screw lifter is at least four, the liquid
Dynamic push rod device is two sets to four sets.
According to the utility model, the sphere diameter of the multi-directional ball is 8-25mm.
The low-frictional force rectification machine for foamed ceramic partition wall board assembly line of the utility model, the beneficial effect is that:
1, its is simple in sturcture, ingenious in design, and chain-wales, linkage rack, screw lifter are equipped with, and may be implemented small flat
The synchronization lifting of platform;
2, the setting of multi-directional ball, it is ingenious moving freely for ball is utilized to carry out reducing friction resistance, it is not only very easy to just
Kiln furnitures can be pushed, and reaction force very little, mechanical equipment will not be damaged substantially.
3, when being operated in the production line due to splicing kiln furnitures, the relative position between baffle and bottom plate is easy to happen variation,
Global shape is caused crooked (non-normal rectangle) occur, so that the quality out of foamed ceramic is influenced, so front and back clamps dress
It is square-folded that the setting set can be such that baffle that is originally crooked, walking and bottom readjusts, and improves foaming pottery well
The quality of porcelain products.
4, stop after being rolled to edge due to traditional steel ball, cause the frictional force between kiln furnitures larger, the utility model
It is changed to the mode for the multi-directional ball cooperation reset spring fixed with position, the rolling friction with kiln furnitures bottom is on the one hand realized, reduces
The position of frictional force, another aspect multi-directional ball can be evenly arranged according to stress condition, the shifting at random and uncontrollable with steel ball
It is dynamic to compare, building-up effect will not be generated and increasing friction force, then and the addition of reset spring each multi-directional ball can be made to bear
Identical weight avoids causing part multi-directional ball stress excessive due to technique or installation error and another part multi-directional ball stress mistake
Small phenomenon.
Detailed description of the invention
Fig. 1 is the main view of the low-frictional force rectification machine for foamed ceramic partition wall board assembly line.
Fig. 2 is the chain-wales schematic diagram of the low-frictional force rectification machine for foamed ceramic partition wall board assembly line.
Fig. 3 is the left view of the low-frictional force rectification machine for foamed ceramic partition wall board assembly line.
Fig. 4 is the partial schematic diagram at spring guiding axis.
Fig. 5 is the structural schematic diagram of transmission device.
Label declaration in above-mentioned attached drawing:
1- bracket, 2- roller stick, 5- transmission device, 10- kiln furnitures, 31- screw lifter, 32- linkage rack, 33- chain-wales,
34- multi-directional ball, the 41- boosting arm of force, the second guide rail of 42-, 43- the second boosting wheel, 51- lifting motor, 52- output shaft, 53- connection
Axis, 54- transmission shaft, 55- helical gear, 61- driving motor, 62- drive shaft, 63- bearing block, the first guide rail of 64-, 65- spring are led
To axis, 66- ball slider, 67- clamps swing arm, 68- the first boosting wheel.
Specific embodiment
Below in conjunction with attached drawing, rectify a deviation to a kind of low-frictional force for foamed ceramic partition wall board assembly line of the utility model
Machine is described in further detail.
It is a kind of low friction for foamed ceramic partition wall board assembly line of the utility model shown in as shown in Figures 1 to 5
Power rectification machine, the rectification machine mainly include bracket 1, lifting device, several sets for adjusting the folder of front and rear baffle Yu bottom plate position
The hydraulic push rod device of tight device and adjustment left baffle position, the bracket 1 are equipped with several roller sticks 2 disposed in parallel.
The lifting device include several synchronization liftings 31, linkage racks 32 of screw lifter and be set to connection
Several chain-wales 33 in moving frame 32.The upper end of the screw lifter 31 is connect with linkage rack 32, the chain-wales 33
It is surrounded by a grade item, is equipped with several multi-directional balls 34, guide holder and reset spring in the space that shelves item surrounds.The guide holder is fixed
On chain-wales 33, the multi-directional ball 34 is inserted into guide holder, and the reset spring is arranged in guide holder, one end and guiding
Seat bottom abuts, and the other end is connect with multi-directional ball 34, realizes that multi-directional ball 34 slides up and down on guide holder.Under natural conditions, institute
The top surface of multi-directional ball 34 and the top surface of roller stick 2 are stated in same level, when screw lifter 31 rises to highest point, chain-wales
33 height is higher by 5-10mm than the height of roller stick 2.In use, being freely rotated come reducing friction resistance using multi-directional ball 34,
It is not only very easy to kiln furnitures 10 can be pushed, and reaction force very little, mechanical equipment will not be damaged substantially.
Hydraulic push rod device described in several sets is respectively arranged on the left and right sides of 10 moving direction of kiln furnitures;The clamping device
It is located at the front and back of kiln furnitures 10.For holding out against kiln furnitures 10 and promotion kiln furnitures 10 to the track of setting, to disappear
Except the offset of kiln furnitures 10.
Further, the position between the bottom plate and baffle in order to make kiln furnitures 10 is more regular, clamping described in the utility model
Device include driving motor 61, drive shaft 62, bearing block 63, the first guide rail 64, for reset spring guiding axis 65 placed in the middle, rolling
Pearl sliding block 66 clamps swing arm 67 and the first boosting wheel 68.The bearing block 63 is fixed on bracket 1, is located at kiln furnitures 10
The left and right sides.The both ends of the drive shaft 62 are connect with bearing block 63 respectively.The driving motor 61 is fixed at bracket 1
On, it is sequentially connected with drive shaft 62, driving drive shaft 62 rocks back and forth.First guide rail 64 is mounted in drive shaft 62, institute
It states ball slider 66 to be mounted on the first guide rail 64, described one end for clamping swing arm 67 is fixed on ball slider 66, the other end
It is connect with the first boosting wheel 68.The spring guiding axis 65 is mounted in drive shaft 62, and is connect with ball slider 66, and ball is made
Sliding block 66 is located at 64 medium position of the first guide rail not by external force.
Specifically, in order to correct the motion profile of kiln furnitures 10, hydraulic push rod device described in the utility model include hydraulic cylinder,
The boosting arm of force 41, the second guide rail 42 and the second boosting wheel 43.The hydraulic cylinder and the second guide rail 42 are arranged on bracket 1.Institute
It states the boosting arm of force 41 and is set as C-shaped configuration, one end is mounted on the second guide rail 42, and the other end extends to 10 side of kiln furnitures and with
The connection of two boosting wheels 43.The piston rod of the hydraulic cylinder is connect with the boosting arm of force 41, drives the boosting arm of force 41 in the second guide rail 42
Upper movement, for holding out against kiln furnitures 10 and pushing kiln furnitures 10 to the track of setting can be non-using moving freely for multi-directional ball 34
Kiln furnitures 10 are often readily pushed into the track of setting, to eliminate the offset of kiln furnitures 10.
As a preferred embodiment of the present invention, in order to preferably clamp front and rear baffle, adjust splicing kiln furnitures 10 to rule
Whole, spring guiding axis 65 described in the utility model, ball slider 66 clamp swing arm 67 and the quantity of the first boosting wheel 68 is set
For at least two groups, realize that the clamping point of clamping device is evenly distributed on front and rear baffle.
Further, in order to avoid dust enters in multi-directional ball 34, the normal sliding of sphere is influenced, frictional force is caused to increase
Greatly, dust ring is equipped between the sphere and ball seat of multi-directional ball 34 described in the utility model.The dust ring is mounted on multi-directional ball 34
Ball seat on, be bonded with sphere.
Further, the hydraulic cylinder is set on bracket 1, and the piston rod of the hydraulic cylinder is set to the top of chain-wales 33,
When screw lifter 31 rises to highest point, the piston rod of the hydraulic cylinder is located exactly at the left and right two of 10 moving direction of kiln furnitures
Side.
According to the utility model, the low-frictional force rectification machine for foamed ceramic partition wall board assembly line further includes being used for
The transmission device 5 of several 31 synchronization liftings of screw lifter is controlled, the transmission device 5 includes a lifting motor 51, the liter
The output shaft 52 for dropping motor 51 connects a connecting shaft 53, is connected with two or more transmission shafts 54 in the connecting shaft 53, described
The both ends of transmission shaft 54 are connect with screw lifter 31 described in one respectively, when lifting motor 51 operates, pass through connecting shaft
53 drive transmission shaft 54 to operate, so that controlling screw lifter 31 synchronizes lifting, and then control several chain-wales
33 realize synchronization lifting.
Further, the connecting shaft 53 is equipped with two or more one 45 ° of helical gears 55, sets on the transmission shaft 54
There is the 2nd 45 ° of helical gear 55, the one 45 ° of helical gear 55 and the 2nd 45 ° of helical gear 55 are meshed, in use, passing through connection
The rotation of the one 45 ° of helical gear 55 on axis 53 drives the 2nd 45 ° of helical gear 55 to rotate, thus control screw lifter 31 into
Row synchronization lifting, and then realize the upper surface of multiple chain-wales 33 in same level.
According to the utility model, the bracket 1 is steel structure support 1.
According to the utility model, the chain-wales 33 are four to six, and the screw lifter 31 is at least four, institute
Stating hydraulic push rod device is two sets to four sets.
According to the utility model, the sphere diameter of the multi-directional ball 34 is 8-25mm.
When production and processing, after kiln furnitures 10 are walked for a long time in kiln and on conveying roller stick 2, running track can occur partially
It moves.When in the operation to the rectification machine of the present embodiment of kiln furnitures 10, the cooperating of lifting device and transmission device 5 will be several small
Platform 33 together with multi-directional ball 34 and kiln furnitures 10 synchronize rise about 5-10mm, kiln furnitures 10 leave roller stick 2 at this time, and on chain-wales 33
Multi-directional ball 34 contact;At the same time, the piston rod and clamping device of the control device control hydraulic push rod device in system
Clamping swing arm 67 stretch out or successively stretch out simultaneously, then freely being rolled using multi-directional ball 34, kiln furnitures 10 can be pushed into set
Track, to eliminate the offset of kiln furnitures 10.
The low-frictional force rectification machine for foamed ceramic partition wall board assembly line of the utility model, structure is simple, design
Ingenious, lifting device, transmission device 5 and hydraulic push rod device are equipped with, and kiln furnitures 10 can be pushed into the track of setting, real
The offset of kiln furnitures 10 is now eliminated, and due to the setting of multi-directional ball 34, it is ingenious that the moving freely to reduce friction of ball is utilized
Resistance is not only very easy to that kiln furnitures 10 can be pushed, and reaction force very little, will not damage mechanical equipment substantially.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without departing from the principle of this utility model, several improvements and modifications can also be made.These improve and
Retouching also should be regarded as the protection scope of the utility model.
Claims (10)
1. a kind of low-frictional force rectification machine for foamed ceramic partition wall board assembly line, which is characterized in that including bracket, lifting dress
It sets, several sets are used to adjust the clamping device of front and rear baffle and bottom plate position and adjust the hydraulic push rod dress of left baffle position
It sets, the bracket is equipped with several roller sticks disposed in parallel;
The lifting device includes the screw lifter of several synchronization liftings, a linkage rack and on linkage rack
The upper end of several chain-wales, the screw lifter is connect with linkage rack, and the chain-wales are surrounded by a grade item, and shelves item encloses
At space in be equipped with several multi-directional balls, guide holder and reset spring;The guide holder is fixed on chain-wales, the multi-directional ball
It is inserted into guide holder, the reset spring is arranged in guide holder, and one end is abutted with guide holder bottom, the other end and multi-directional ball
Connection realizes that multi-directional ball slides up and down on guide holder;Under natural conditions, the top surface of the multi-directional ball is with the top surface of roller stick same
In one level;
Hydraulic push rod device described in several sets is respectively arranged on the left and right sides of kiln furnitures moving direction;The clamping device distinguishes position
In the front and back of kiln furnitures.
2. being used for the low-frictional force rectification machine of foamed ceramic partition wall board assembly line as described in claim 1, which is characterized in that institute
State clamping device include driving motor, it is drive shaft, bearing block, the first guide rail, sliding for resetting spring guiding axis placed in the middle, ball
Block clamps swing arm and the first boosting wheel;The bearing block is fixed on bracket, is located at the left and right sides of kiln furnitures;It is described
The both ends of drive shaft are connect with bearing block respectively;The driving motor is fixed on bracket, is sequentially connected with drive shaft, is driven
Dynamic drive shaft rocks back and forth;On the driving shaft, the ball slider is mounted on the first guide rail, described for the first guide rail installation
The one end for clamping swing arm is fixed on ball slider, and the other end is connect with the first boosting wheel;The spring guiding axis is mounted on drive
It on moving axis, and is connect with ball slider, ball slider is made to be located at the first guide rail medium position not by external force.
3. being used for the low-frictional force rectification machine of foamed ceramic partition wall board assembly line as described in claim 1, which is characterized in that institute
Stating hydraulic push rod device includes hydraulic cylinder, the boosting arm of force, the second guide rail and the second boosting wheel;The hydraulic cylinder and second is led
Rail is arranged on bracket;The boosting arm of force is set as C-shaped configuration, and one end is mounted on the second guide rail, and the other end extends to kiln
Tool side is simultaneously connect with the second boosting wheel;The piston rod of the hydraulic cylinder is connect with the boosting arm of force, drives the boosting arm of force second
It is moved on guide rail.
4. being used for the low-frictional force rectification machine of foamed ceramic partition wall board assembly line as claimed in claim 2, which is characterized in that institute
The quantity for stating spring guiding axis, ball slider, clamping swing arm and the first boosting wheel is set as at least two groups, realizes clamping device
Clamping point be evenly distributed on front and rear baffle.
5. being used for the low-frictional force rectification machine of foamed ceramic partition wall board assembly line as described in claim 1, which is characterized in that institute
It states and is equipped with dust ring between the sphere of multi-directional ball and ball seat;The dust ring is mounted on the ball seat of multi-directional ball, is bonded with sphere.
6. being used for the low-frictional force rectification machine of foamed ceramic partition wall board assembly line as described in claim 1, which is characterized in that also
Including the transmission device for controlling several screw lifter synchronization liftings, the transmission device includes a lifting motor, described
One connecting shaft of output axis connection of lifting motor is connected with two or more transmission shafts in the connecting shaft, the transmission shaft
Both ends are connect with screw lifter described in one respectively.
7. being used for the low-frictional force rectification machine of foamed ceramic partition wall board assembly line as claimed in claim 6, which is characterized in that institute
Connecting shaft is stated equipped with two or more one 45 ° of helical gears, the transmission shaft is equipped with the 2nd 45 ° of helical gear, and described first
45 ° of helical gears and the 2nd 45 ° of helical gear are meshed.
8. being used for the low-frictional force rectification machine of foamed ceramic partition wall board assembly line as described in claim 1, which is characterized in that institute
Stating bracket is steel structure support.
9. being used for the low-frictional force rectification machine of foamed ceramic partition wall board assembly line as described in claim 1, which is characterized in that institute
Stating chain-wales is four to six, and the screw lifter is at least four, and the hydraulic push rod device is two sets to four sets.
10. being used for the low-frictional force rectification machine of foamed ceramic partition wall board assembly line as described in claim 1, which is characterized in that
The sphere diameter of the multi-directional ball is 8-25mm.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114905814A (en) * | 2022-05-24 | 2022-08-16 | 福建思嘉新材料科技有限公司 | Semi-hard thermoplastic polymer floor and production method and device |
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2018
- 2018-09-18 CN CN201821521163.4U patent/CN208732002U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114905814A (en) * | 2022-05-24 | 2022-08-16 | 福建思嘉新材料科技有限公司 | Semi-hard thermoplastic polymer floor and production method and device |
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Address after: 528200 Rongxing Industrial Zone, Luocun Social Management Branch, Shishan Town, Nanhai District, Foshan City, Guangdong Province Patentee after: Guangdong Yuanfang General Technology Co., Ltd. Address before: 528200 Rongxing Industrial Zone, Luocun Social Management Branch, Shishan Town, Nanhai District, Foshan City, Guangdong Province Patentee before: Foshan far Fang General Machinery Technology Co., Ltd. |
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