CN208728131U - A kind of miniature cleaning machine structure for cast aluminium workpiece in transmission process - Google Patents
A kind of miniature cleaning machine structure for cast aluminium workpiece in transmission process Download PDFInfo
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- CN208728131U CN208728131U CN201821218917.9U CN201821218917U CN208728131U CN 208728131 U CN208728131 U CN 208728131U CN 201821218917 U CN201821218917 U CN 201821218917U CN 208728131 U CN208728131 U CN 208728131U
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- spray
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- cleaning
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Abstract
The utility model relates to a kind of miniature cleaning machine structures for cast aluminium workpiece in transmission process, including cleaning module, water tank module, water supply module and carrier base, module and the detachable combination installation of carrier base, cleaning module is installed on the top of water tank module, carrier base is used to support entire mechanism, water supply module is installed on carrier base, for connecting for water end (W.E.) and cleaning module.Cleaning module includes spray bracket, spray nozzle, spray waterpipe, cascade, combed spray head, spray tracheae and protective cover.Compared with prior art, this wiper mechanism is made of multiple dismountable modules, and entire mechanism can neatly be installed in the assembly line of all kinds of existing production and processings convenient for assembling and transport, the centre of pipeline can be placed directly into, part replaces pipeline, and cleaning process is enabled perfectly to incorporate existing continuous productive process process, and, the overall structure of mechanism is small and exquisite, it is compact, a large amount of production space will not be occupied, is with a wide range of applications.
Description
Technical field
The utility model relates to machinery production manufacture fields, more particularly, to a kind of for cast aluminium workpiece in transmission process
Miniature cleaning machine structure.
Background technique
After cast aluminium workpiece completes processing in machining center, surface can be attached with emulsion and processing detritus and other particles
Object can set up cleaning machine in rear in machining center, after processing is completed be transported to cast aluminium workpiece at present after the completion of factory process
Cleaning equipment is transmitted on pipeline, flow detection station again after the completion of cleaning, influences the fluency entirely produced and work effect
Rate.The reason for this is that: often structure is very huge for current cleaning equipment, occupies a large amount of production space, can not be dissolved into
Integrated operation in assembly line, meanwhile, a large amount of water resource can be wasted in cleaning process, the unreasonable disposition of the waste liquid after cleaning is easy
Cause the pollution of environment.Also, since the exposure of the machined surface of workpiece easily aoxidizes in air, if not cleaning drying,
It will appear spot after surface oxidation, workpiece also needs special drying equipment to be dried after cleaning, can carry out down
Detection together.
Utility model content
The purpose of this utility model is exactly to provide a kind of for conveying to overcome the problems of the above-mentioned prior art
The miniature cleaning machine structure of cast aluminium workpiece in the process.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of miniature cleaning machine structure for cast aluminium workpiece in transmission process, including cleaning module, water tank module, water supply mould
Block and carrier base, each module and the detachable combination installation of carrier base, the cleaning module are installed on the top of water tank module, prop up
Stand is used to support entire mechanism, and water supply module is installed on carrier base, for connecting for water end (W.E.) and cleaning module.
Further, the cleaning module include spray bracket, spray nozzle, spray waterpipe, cascade, combed spray head,
Spray tracheae and protective cover, the cascade are separately positioned on the both ends and centre of cleaning module, and cleaning module is divided into water spray
Between between jet two parts, the spray bracket is uniformly distributed in cleaning module side by side in arched door shape, between water spray
It sprays and spray waterpipe is installed on the inside of bracket, spray nozzle is installed on the water pipe, installation spray on the inside of the spray bracket between jet
Tracheae is drenched, combed spray head is installed on the tracheae；The protective cover is transparent material, wraps up cleaning module；Spray waterpipe connection supplies
Water module.
Further, in water spray, three spray sprays of installation on the arched door inside top spray waterpipe of each spray bracket
A spray nozzle is respectively installed in head, two sides of the bottom；In jet, pacify on the arched door inside top spray tracheae of each spray bracket
Fill three combed spray heads；Spray nozzle connects shower water with the movable connection type that adjustable-angle is respectively adopted in combed spray head
Pipe and spray tracheae.
Further, the cleaning module further includes two block baffles, and baffle is laterally vertically arranged at the bottom of cleaning module
Two sides, also, every block baffle connects the spray frame bottom of the same side.
Further, the water supply module includes water supplying pipe, be sequentially installed on the water supplying pipe hand valve, flow control valve,
Pressure gauge and solenoid valve, water supplying pipe are arranged along the bracket of carrier base, and one end connection connects spray waterpipe for water end (W.E.), the other end.
Further, the water tank module includes water tank and conveyer belt, and the opening of the cabinet upper surface of water tank is described
Conveyer belt is installed on the top of water tank, covers entire opening, and conveyer belt is equipped with hollow grid；Under the cabinet of the water tank
End face is slope, and horizontal lower one end is equipped with discharge outlet.
Further, it is additionally provided with filter element in the water tank, which is drawer-type structure, is installed on transmission
The lower section of band.
Further, the water tank module further includes motor, which is mounted on the mounting plate of water tank side, is passed through
Driving chain connects conveyer belt, and protection cap is equipped with outside transmission chain.
Further, the bottom of the carrier base is equipped with idler wheel.
It further, is 80~120cm, width 50 for the miniature cleaning machine structure height of cast aluminium workpiece in transmission process
~70cm, length are 80~120cm.
Compared with prior art, the utility model has the advantage that
1, the mechanism of the utility model is made of multiple dismountable modules, and entire mechanism, can convenient for assembling and transport
It is neatly installed in the assembly line of all kinds of existing production and processings, the centre of pipeline can be placed directly into, partially instead of defeated
Line sending enables cleaning process perfectly to incorporate existing continuous productive process process, exclusively carries out clearly without stopping production work
Restore again after washing drying, also, the overall structure of mechanism is small and exquisite, it is compact, a large amount of production space, design letter will not be occupied
Single, structure is reliable, is highly suitable for all kinds of small business or factory, is with a wide range of applications.
2, the machine that the utility model can be adapted to adds part type very more, is applicable to gear mechanism and part, bearing machine is added to add part, vapour
Vehicle components machine adds part, tool articles machine to add part, bath articles machine that part, airplane component machine is added to add part, shared bicycle components
Machine adds the machining production line of the parts such as part.
3, the utility model reduces workpiece transport process for the workpiece after machine tooling by the way of cleaning in movement
Dwell time, improve productive temp, improve production efficiency.The cleaning module of the utility model is equipped between water spray two between jet
Between the cleaning of a part, corresponding all kinds of cleaning agents can be selected for different workpiece come deep clean dirt between water spray and added
Stevedore's damage is considered to be worth doing, winged detritus is further blown using combed spray head compressed air between jet, while also functioning to the effect of drying, by two function
It integrated can save the structure space of wiper mechanism.
4, the spray head of the utility model is all made of the flexible connection of adjustable-angle, can form 360 ° by the adjusting of angle
The spray system of encirclement, the adjusting that can also be made according to the object of cleaning, selects optimal angle.
5, the splashing for preventing high pressure water splash or small clast is played in the combination of the protective cover of the utility model and cascade, is protected
Shield can observe workpiece cleaning process using transparent material in real time.
6, the baffle of the utility model cleaning module bottom can further protect the splash of liquid and clast, simultaneously
Bracket is strengthened, the stability of cleaning process is improved.
7, it is equipped with solenoid valve in the water supply module of the utility model, can connect the pipe that control device remotely controls cleaning agent
Road is open close, realizes automation control.
8, in the process of cleaning, the waste liquid after workpiece cleaning enters water tank by the hollow grid on conveyer belt, cooperates
90 or more percent water resource can be recycled, and pass through built-in filtration system by the protective cover and baffle of cleaning module
It is recycled, or directly realizes energy conservation and environmental protection by being discharged to external filtration system outside discharge outlet.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is that the utility model removes the structural schematic diagram after protective cover；
Fig. 3 is the structural schematic diagram of part between water spray；
The structural schematic diagram of the part between jet Fig. 4；
Fig. 5 is the structural schematic diagram of water supply module；
Fig. 6 is the partial structure diagram of water tank module；
Fig. 7 is utility model works schematic illustration.
Appended drawing reference: 1, water tank module, 2, cleaning module, 3, water supply module, 4, carrier base, 11, conveyer belt, 12, water storage
Case, 13, discharge outlet, 21, spray bracket, 22, spray nozzle, 23, spray waterpipe, 24, cascade, 25, combed spray head, 26, spray
Tracheae, 27, protective cover, 28, baffle, 31, water supplying pipe, 32, hand valve, 33, flow control valve, 34, pressure gauge, 35, solenoid valve,
41, motor, 42, protection cap.
Specific embodiment
The utility model is described in detail in the following with reference to the drawings and specific embodiments.The present embodiment is with the utility model
Implemented premised on technical solution, the detailed implementation method and specific operation process are given, but the guarantor of the utility model
Shield range is not limited to the following embodiments.
As shown in Figure 1, a kind of miniature cleaning machine structure for cast aluminium workpiece in transmission process is present embodiments provided, including
Cleaning module 2, water tank module 1, water supply module 3 and carrier base 4.Cleaning module 2, water tank module 1, water supply module 3 and carrier base 4
The miniature cleaning machine structure being mounted for for cast aluminium workpiece in transmission process can be combined, it is also removable to be divided into four individual components, side
Just the transport of mechanism, installation and easy to repair and transport in the production line.Cleaning module 2 is installed on the upper of water tank module 1
Side, carrier base 4 use aluminium alloy frame body, support entire wiper mechanism；Cleaning module 2 is equipped with a protective cover 27, the protective cover
27 be transparent material, wraps up cleaning module 2；Miniature cleaning machine structure for cast aluminium workpiece in transmission process generally highly for 80~
120cm, width are 50~70cm, and length is 80~120cm, and the height of the present embodiment is 100cm, width 50cm, and length is
100cm。
As shown in Fig. 2, cleaning module 2 further includes spray bracket 21, spray nozzle 22, spray waterpipe 23, cascade 24, combed
Spray head 25 and spray tracheae 26.Three pieces of cascades 24 are in tasselled shape, are respectively arranged at the both ends and centre of cleaning module 2, will clean
Module 2 is divided between water spray two parts between jet, and nine spray brackets 21 are successively evenly distributed on cleaning mould in arched door shape
In block 2, cascade 24 is installed on the inside of the first, the 5th and the 9th spray bracket 21, remaining is located in the spray bracket 21 between water spray
Spray waterpipe 23 is installed in side, and installation spray tracheae 26 on the inside of the spray bracket 21 between jet, the connection of spray waterpipe 23 is supplied water
Module 3.
As shown in Figure 3 and Figure 4, between water spray in part, spray nozzle 22, each spray bracket 21 are installed on spray waterpipe 23
Arched door inside top spray waterpipe 23 on three spray nozzles 22 are installed, two sides of the bottom respectively install a spray nozzle 22, spray
It sprays first 22 to connect using spherical movable, for adjusting the angle of spray nozzle 22；Between jet in part, sprays and pacify on tracheae 26
Combed spray head 25 is filled, three combed spray heads 25, compression are installed on the arched door inside top spray tracheae 26 of each spray bracket 21
Air enters combed spray head 25 by air inlet pipeline, and 25 tail portion of combed spray head is made of the aperture of 48 1mm, improves to gas
Pressure, while internal structure meets aerodynamics, and the pressure loss is fallen below to smaller, the spherical work of the equally use of combed spray head 25
Dynamic connection.The two sides of the bottom of cleaning module 2 are equipped with laterally vertical baffle 28, and every block baffle 28 is in the spray bracket of the same side
21 bottoms are fixedly connected.
As shown in Fig. 2, water tank module 1 includes water tank 12 and conveyer belt 11, the upper surface of the cabinet of water tank 12 is open,
The conveyer belt 11 is installed on the top of water tank 12, covers entire opening, and conveyer belt 11 is equipped with hollow grid；Water tank 12
Cabinet lower end surface be slope, horizontal lower one end side wall is equipped with discharge outlet 13, for being recycled to waste liquid.
As shown in Figure 2 and Figure 5, water supply module 3 includes water supplying pipe 31, and hand valve 32, stream are sequentially installed on the water supplying pipe 31
Adjustable valve 33, pressure gauge 34 and solenoid valve 35, water supplying pipe 31 are arranged along carrier base 4, and one end connection connects for water end (W.E.), the other end
Connect spray waterpipe 23.Wherein, solenoid valve 35 is that one kind can be with the Element of automatic control of remote control fluid pipeline on-off, by PLC
Control, may be implemented the automation control of piped water supply；Pressure gauge 34 is used for the size of real-time monitoring hydraulic pressure；Flow control valve 33
It can be used for adjusting the flow of water according to the effect of cleaning；Hand valve 32 is used for the pipeline switch in cleaning portion, can overhaul
When, close this valve.
As shown in fig. 6, water tank module 1 further includes motor 41, which is mounted on the mounting plate of 12 side of water tank,
Conveyer belt 11 is connected by driving chain, protection cap 42 is installed outside transmission chain, protection cap 42 has covered running part, prevented
Foreign matter sandwiches, while protecting operator.
As shown in fig. 7, the working principle of the present embodiment are as follows: Work piece cleaning machine structure both ends are connected in pipeline, workpiece
From part between the water spray that pipeline enters wiper mechanism side, the starting cleaning of spray nozzle 22；It is defeated to continue through conveyer belt 11
Part between sending workpiece to enter jet, further progress clean and dry up workpiece；Workpiece is sent out from the other side and returns to pipeline.Cleaning
Period can change the degree of cleaning by the adjusting of hydraulic pressure and air pressure, and waste liquid enters water storage by the hollow grid on conveyer belt 11
Case 12 flows into external liquid waste treatment system through discharge outlet 13.
In another embodiment, the bottom of wiper mechanism carrier base is equipped with idler wheel, convenient for meeting small-sized production and processing line
Interim cleaning demand；Filter element is additionally provided in water tank, which is drawer-type structure, is installed under conveyer belt
Side, waste liquid directly can be again coupled to realize the circulation for using water for water end (W.E.), can significantly save industrial by the filtering of water tank
Water.
The preferred embodiments of the present invention have been described in detail above.It should be appreciated that the ordinary skill people of this field
Member according to the present utility model can conceive without creative work makes many modifications and variations.Therefore, all this technology necks
Technical staff passes through logic analysis, reasoning or limited reality according to the design of the utility model on the basis of existing technology in domain
Available technical solution is tested, it all should be within the scope of protection determined by the claims.
Claims (10)
1. a kind of miniature cleaning machine structure for cast aluminium workpiece in transmission process, which is characterized in that including cleaning module (2), water
Tank module (1), water supply module (3) and carrier base (4), each module and the detachable combination installation of carrier base (4), the cleaning mould
Block (2) is installed on the top of water tank module (1), and carrier base (4) is used to support entire mechanism, and water supply module (3) is installed on bracket
On seat (4), for connecting for water end (W.E.) and cleaning module (2).
2. the miniature cleaning machine structure according to claim 1 for cast aluminium workpiece in transmission process, which is characterized in that described
Cleaning module (2) include spray bracket (21), spray nozzle (22), spray waterpipe (23), cascade (24), combed spray head
(25), tracheae (26) are sprayed and protective cover (27), the cascade (24) are separately positioned on the both ends and centre of cleaning module (2),
Cleaning module (2) is divided between water spray two parts between jet, the spray bracket (21) is uniformly divided side by side in arched door shape
It is distributed in cleaning module (2), spray waterpipe (23) is installed on the inside of the spray bracket (21) between water spray, spray is installed on the water pipe
Head (22) are sprayed, installation sprays tracheae (26) on the inside of the spray bracket (21) between jet, and combed spray head is installed on the tracheae
(25)；The protective cover (27) is transparent material, is wrapped up cleaning module (2)；Spray waterpipe (23) connects water supply module (3).
3. the miniature cleaning machine structure according to claim 2 for cast aluminium workpiece in transmission process, which is characterized in that water spray
In, three spray nozzles (22), bottom two are installed on the arched door inside top spray waterpipe (23) of each spray bracket (21)
Side is respectively installed by one spray nozzle (22)；In jet, the arched door inside top of each spray bracket (21) sprays tracheae (26)
Three combed spray heads (25) of upper installation；The movable company of adjustable-angle is respectively adopted in spray nozzle (22) and combed spray head (25)
The mode of connecing connects spray waterpipe (23) and spray tracheae (26).
4. the miniature cleaning machine structure according to claim 2 for cast aluminium workpiece in transmission process, which is characterized in that described
Cleaning module (2) further includes two block baffles (28), and baffle (28) is laterally vertically arranged at the two sides of the bottom of cleaning module (2), and
And spray bracket (21) bottom of every block baffle (28) connection the same side.
5. the miniature cleaning machine structure according to claim 2 for cast aluminium workpiece in transmission process, which is characterized in that described
Water supply module (3) includes water supplying pipe (31), and hand valve (32), flow control valve (33), pressure are sequentially installed on the water supplying pipe (31)
Power table (34) and solenoid valve (35), water supplying pipe (31) are arranged along the bracket of carrier base (4), and one end is connected for water end (W.E.), the other end
It connects spray waterpipe (23).
6. the miniature cleaning machine structure according to claim 1 for cast aluminium workpiece in transmission process, which is characterized in that described
Water tank module (1) includes water tank (12) and conveyer belt (11), the opening of the cabinet upper surface of water tank (12), the conveyer belt
(11) it is installed on the top of water tank (12), covers entire opening, conveyer belt (11) is equipped with hollow grid；The water tank
(12) cabinet lower end surface is slope, and horizontal lower one end is equipped with discharge outlet (13).
7. the miniature cleaning machine structure according to claim 6 for cast aluminium workpiece in transmission process, which is characterized in that described
It is additionally provided with filter element in water tank (12), which is drawer-type structure, is installed on the lower section of conveyer belt (11).
8. the miniature cleaning machine structure according to claim 6 for cast aluminium workpiece in transmission process, which is characterized in that described
Water tank module (1) further includes motor (41), which is mounted on the mounting plate of water tank (12) side, passes through transmission chain
Item connects conveyer belt (11), is equipped with protection cap (42) outside transmission chain.
9. the miniature cleaning machine structure according to claim 1 for cast aluminium workpiece in transmission process, which is characterized in that described
The bottom of carrier base (4) is equipped with idler wheel.
10. the miniature cleaning machine structure according to claim 1 for cast aluminium workpiece in transmission process, which is characterized in that use
In transmission process the miniature cleaning machine structure height of cast aluminium workpiece be 80~120cm, width be 50~70cm, length be 80~
120cm。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821218917.9U CN208728131U (en) | 2018-07-27 | 2018-07-27 | A kind of miniature cleaning machine structure for cast aluminium workpiece in transmission process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821218917.9U CN208728131U (en) | 2018-07-27 | 2018-07-27 | A kind of miniature cleaning machine structure for cast aluminium workpiece in transmission process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208728131U true CN208728131U (en) | 2019-04-12 |
Family
ID=66027572
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821218917.9U Expired - Fee Related CN208728131U (en) | 2018-07-27 | 2018-07-27 | A kind of miniature cleaning machine structure for cast aluminium workpiece in transmission process |
Country Status (1)
| Country | Link |
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| CN (1) | CN208728131U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108940998A (en) * | 2018-07-27 | 2018-12-07 | 同济大学 | A kind of miniature cleaning machine structure for cast aluminium workpiece in transmission process |
| CN112179985A (en) * | 2019-07-05 | 2021-01-05 | 常州市新创智能科技有限公司 | Ultrasonic nondestructive flaw detection tool for section bar |
| WO2022262056A1 (en) * | 2021-06-15 | 2022-12-22 | 南京涵铭置智能科技有限公司 | Cleaning device with automatic loading and unloading structures, and cleaning method therefor |
| WO2024041321A1 (en) * | 2022-08-23 | 2024-02-29 | Tcl Zhonghuan Renewable Energy Technology Co., Ltd. | Devices for automatic cleaning of a monocrystalline silicon bar |
-
2018
- 2018-07-27 CN CN201821218917.9U patent/CN208728131U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108940998A (en) * | 2018-07-27 | 2018-12-07 | 同济大学 | A kind of miniature cleaning machine structure for cast aluminium workpiece in transmission process |
| CN112179985A (en) * | 2019-07-05 | 2021-01-05 | 常州市新创智能科技有限公司 | Ultrasonic nondestructive flaw detection tool for section bar |
| WO2022262056A1 (en) * | 2021-06-15 | 2022-12-22 | 南京涵铭置智能科技有限公司 | Cleaning device with automatic loading and unloading structures, and cleaning method therefor |
| WO2024041321A1 (en) * | 2022-08-23 | 2024-02-29 | Tcl Zhonghuan Renewable Energy Technology Co., Ltd. | Devices for automatic cleaning of a monocrystalline silicon bar |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190412 Termination date: 20200727 |
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| CF01 | Termination of patent right due to non-payment of annual fee |