CN208721381U - A special-shaped component loading device - Google Patents

A special-shaped component loading device Download PDF

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Publication number
CN208721381U
CN208721381U CN201821425032.6U CN201821425032U CN208721381U CN 208721381 U CN208721381 U CN 208721381U CN 201821425032 U CN201821425032 U CN 201821425032U CN 208721381 U CN208721381 U CN 208721381U
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China
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special
loading
frame
connecting plate
plate
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Withdrawn - After Issue
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CN201821425032.6U
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Chinese (zh)
Inventor
陈霞
丛日平
牛永进
邱红亮
范伟利
崔卫国
郑娜娜
崔燕花
曹媛媛
陈延伟
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China Academy of Launch Vehicle Technology CALT
Shanxi Aerospace Qinghua Equipment Co Ltd
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China Academy of Launch Vehicle Technology CALT
Shanxi Aerospace Qinghua Equipment Co Ltd
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Priority to CN201821425032.6U priority Critical patent/CN208721381U/en
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Abstract

本实用新型一种异形类零部件加载装置,属于加载装置技术领域;所要解决的技术问题为提供一种可对异形类零部件进行多点均布加载的加载装置;采用的技术方案为:支撑架为一门形支架;侧壁支撑为两根钢管,加压装置中,第一支耳固定在支撑架中横梁的中央下方,加载油缸的缸体通过销轴与第一支耳固定,加载油缸的活塞杆端头通过螺纹与加压头连接,加压头的球形底面位于加载架中球窝上的球面凹槽中,加载架底面的四个角上各安装有一个加载盘;限位装置包括两个竖直设置的侧壁支架,侧壁支架的上部安装有第二支耳,中部水平安装有限位板;支撑架中两根立柱和限位装置中的两个侧壁支架均安装在底座平台上;本实用新型用于异形类零部件的多点均布加载。

The utility model relates to a loading device for special-shaped parts, belonging to the technical field of loading devices; the technical problem to be solved is to provide a loading device that can perform multi-point uniform loading on special-shaped parts; the adopted technical scheme is: supporting The frame is a gate-shaped bracket; the side wall is supported by two steel pipes. In the pressurizing device, the first lug is fixed under the center of the beam in the support frame, and the cylinder block of the loading oil cylinder is fixed with the first lug through the pin shaft. The end of the piston rod of the oil cylinder is connected with the pressure head through threads, the spherical bottom surface of the pressure head is located in the spherical groove on the ball socket in the loading frame, and a loading plate is installed on each of the four corners of the bottom surface of the loading frame; The device includes two vertically arranged side wall brackets, the upper part of the side wall bracket is installed with a second lug, and the middle part is horizontally installed with a limit plate; the two uprights in the support frame and the two side wall brackets in the limit device are installed On the base platform; the utility model is used for multi-point uniform loading of special-shaped parts.

Description

A kind of abnormity type component loading device
Technical field
A kind of special-shaped type component loading device of the utility model, belongs to loading device technical field.
Background technique
Currently, in equipment manufacturing manufacturing enterprise, the spare part of production is in order to meet the bearing capacity demand of large-tonnage, zero Component is both needed to by improving overall performance after welding sequence, is loaded, can be further tested to subjects by loading device The intensity and stress reliability of spare part are demonstrate,proved, and can be according to structure, the stress load size, actual loaded environment of test spare part Etc. selecting loading device.Slow test loading device is divided into following several:
1) weight loads
Weight load is that object is applied to loading method on test structure as load using the weight of object itself, Weight can be applied directly on test structure or component, can also be applied directly on structure or component by lever.
Common weight is loaded as clump weight load, and the quantity and weight of clump weight is reasonably selected by test requirements document, can To realize uniformly distributed load and the concentrated loading of load.
2) hydraulic loaded
Hydraulic load is most common loading method in structural test, is connected by load cylinder and test oil cylinder by trunnion After connecing, hydraulic table passes through the reciprocating motion for driving piston rod in load cylinder, real to drive the reciprocating motion of test oil cylinder Now to the detection of the security performance of test oil cylinder.
Hydraulic loading device structure is simple, easy to operate, is suitable for static and dynamic test, tonnage can it is big, can it is small, it can be achieved that Low cycle repetitive load.
Both the above loading device has the following disadvantages.
1) weight loads large labor intensity
Weight load, on test components, needs back and forth to dismantle clump weight, labour is strong by clump weight direct weighting Degree is big, and the frequency for occupying workshop lifting appliance seriously affects the production cycle greatly with limited workshop parking space.
2) hydraulic loaded is more single
Hydraulic loaded is chiefly used in load and concentrated loading, and is usually used in load of the load cylinder to test oil cylinder, to abnormity Type component multiple spot, which carries, not to be related to excessively.
Utility model content
The utility model overcomes the shortcomings of the prior art, and technical problem to be solved can be to abnormity to provide one kind Type component carries out the loading device of multi-point equispaced load.
In order to solve the above-mentioned technical problem, a kind of the technical solution adopted in the utility model are as follows: abnormity type component load Device, including base platform, support frame, side wall support, pressurizing device and limiting device, the structure of support frame as described above are as follows: two The upper end of column forms a portal trestle with the fixation of the both ends of crossbeam respectively;
The side wall support is two steel pipes, and the upper end of two steel pipes is respectively fixedly connected with the crossbeam in support frame, two The lower end of root steel pipe is connected with the two sides of shaped piece respectively;
The pressurizing device includes the first trunnion, load cylinder, loading frame and loading disc, and the first trunnion is fixed on support frame The center lower section of middle cross beam, the cylinder body of load cylinder are fixed by pin shaft and the first trunnion, and the piston rod end of load cylinder is logical It crosses screw thread to connect with polishing head, the top surface center of rectangle loading frame is fixed with ball-and-socket, and the ball-and-socket is cylindrical body, the top of cylindrical body There is spherical groove, the spherical bottom of the polishing head is located in the spherical groove on ball-and-socket, rectangle loading frame bottom on face A loading disc is respectively installed on four angles in face;
The limiting device includes two sidewall supports being vertically arranged, and sidewall support is installation in face of the one side of shaped piece Plane, the top of the mounting plane are equipped with the second trunnion, and the second trunnion passes through logical on pin shaft and shaped piece corresponding position Hole is fixedly connected, and the limit plate with through-hole is horizontally installed in the middle part of mounting plane, and limit plate is corresponding with shaped piece by pin shaft Through-hole on position is fixedly connected;
Two side walls bracket in support frame as described above in two root posts and limiting device is installed on base platform, described The bottom surface of shaped piece is higher than the top surface of base platform.
The structure of the loading frame are as follows: end to end four rectangular beams are a rectangle rack, and cross supporting frame is located at rectangle rack Inside, four ends are fixedly connected with four interior angles of rectangle rack.
It is fixed with a seam allowance plate in the middle top surface of the cross supporting frame, has a cylinder recessed on the seam allowance plate Slot, the ball-and-socket are located in the cylinder shape groove.
Loading disc in the pressurizing device is the structure that a plectane is fixed in cylinder lower end.
The upper end of the column is fixedly connected with crossbeam by the first connecting plate and the first stay bolt, specific structure are as follows: column Upper end is fixed with one piece of first connecting plate, one piece of first connecting plate is arranged above crossbeam, more first stay bolts are by two piece first Connecting plate links together.
The upper end of the side wall support is fixedly connected with crossbeam by the second connecting plate and the second stay bolt, specific structure Are as follows: steel pipe upper end is fixed with one piece of second connecting plate, is arranged one piece of second connecting plate above crossbeam, and more second stay bolts are by two The second connecting plate of block links together.
First trunnion is fixedly connected with crossbeam by third connecting plate and third stay bolt, specific structure are as follows: more Third stay bolt links together the connecting plate of the first trunnion and the third connecting plate being arranged in above crossbeam.
The quantity of first stay bolt is 6.
The quantity of second stay bolt is 4.
The quantity of the third stay bolt be 4, the third connecting plate be one block of plate, or for two pieces be arranged in parallel across The plate of crossbeam.
The utility model has the advantages that compared with prior art.
1, loading frame is devised in the utility model, loading frame bottom tool realizes and adds by one there are four loading disc It carries 4 points of oil cylinder progress uniformly to load, the multi-point equispaced load to shaped piece may be implemented while applying equivalent load step by step, it is quasi- Really reflection load transferring mode, structure is simple, and load effect is good.
2, the upper end of side wall support is connect by the second connecting plate and the second stay bolt with crossbeam in the utility model, and being can Dismantling connection, can be according to the width adjustment position of shaped piece.
3, it is provided with limiting device in the utility model, can realize the rotary stopper of shaped piece during loading.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the structural schematic diagram of loading frame in the utility model.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is the connection schematic diagram of polishing head and ball-and-socket in the utility model.
In figure: 1 is base platform, and 2 be support frame, and 3 be side wall support, and 4 be column, and 5 be crossbeam, and 6 be the first trunnion, 7 It is loading frame for load cylinder, 8,9 be loading disc, and 10 be polishing head, and 11 be ball-and-socket, and 13 be sidewall support, and 14 be the second trunnion, 15 be limit plate, and 16 be rectangular beam, and 17 be cross supporting frame, oralia until 18.
Specific embodiment
The utility model is described in more detail with reference to the accompanying drawing.
As Figure 1-Figure 5, a kind of special-shaped type component loading device of the utility model, including base platform 1, support frame 2, side wall support 3, pressurizing device and limiting device, the structure of support frame as described above 2 are as follows: the upper end of two root posts 4 respectively with crossbeam 5 Both ends fixation form a portal trestle;
The side wall support 2 is two steel pipes, and the upper end of two steel pipes is respectively fixedly connected with the crossbeam 5 in support frame 2, The lower end of two steel pipes is connected with the two sides of shaped piece respectively;
The pressurizing device includes the first trunnion 6, load cylinder 7, loading frame 8 and loading disc 9, and the first trunnion 6 is fixed on The cylinder body of the center lower section of 2 middle cross beam 5 of support frame, load cylinder 7 is fixed by pin shaft and the first trunnion 6, the work of load cylinder 7 Stopper rod end is connect by screw thread with polishing head 10, and the top surface center of rectangle loading frame 8 is fixed with ball-and-socket 11, and the ball-and-socket 11 is Cylindrical body, has spherical groove on the top surface of cylindrical body, and the spherical surface that the spherical bottom of the polishing head 10 is located on ball-and-socket 11 is recessed In slot, a loading disc 9 is respectively installed on four angles of 8 bottom surface of rectangle loading frame;
The limiting device includes two sidewall supports being vertically arranged 13, and sidewall support 13 is in face of the one side of shaped piece Mounting plane, the top of the mounting plane are equipped with the second trunnion 14, and the second trunnion 14 passes through pin shaft and shaped piece corresponding positions The through-hole set is fixedly connected, and the limit plate 15 with through-hole is horizontally installed in the middle part of mounting plane, and limit plate 15 passes through pin shaft It is fixedly connected with the through-hole on shaped piece corresponding position;
Two side walls bracket 13 in support frame as described above 2 in two root posts 4 and limiting device is installed in base platform 1 On, the bottom surface of the shaped piece is higher than the top surface of base platform 1.
The structure of the loading frame 8 are as follows: end to end four rectangular beams 16 are a rectangle rack, and cross supporting frame 17 is located at square Inside shape frame, four ends are fixedly connected with four interior angles of rectangle rack.
It is fixed with a seam allowance plate 18 in the middle top surface of the cross supporting frame 17, there is a circle on the seam allowance plate 18 Cylindrical groove, the ball-and-socket 11 are located in the cylinder shape groove.
Loading disc 9 in the pressurizing device is the structure that a plectane is fixed in cylinder lower end.
4 upper end of column is fixedly connected with crossbeam 5 by the first connecting plate and the first stay bolt, specific structure are as follows: vertical 4 upper end of column is fixed with one piece of first connecting plate, one piece of first connecting plate is arranged above crossbeam 5, more first stay bolts are by two pieces First connecting plate links together.
The upper end of the side wall support 3 is fixedly connected with crossbeam 5 by the second connecting plate and the second stay bolt, specific structure Are as follows: steel pipe upper end is fixed with one piece of second connecting plate, one piece of second connecting plate is arranged above crossbeam 5, more second stay bolts will Two piece of second connecting plate links together.
First trunnion 6 is fixedly connected with crossbeam 5 by third connecting plate and third stay bolt, specific structure are as follows: more Root third stay bolt links together the connecting plate of the first trunnion and the third connecting plate being arranged in above crossbeam 5.
The quantity of first stay bolt is 6.
The quantity of second stay bolt is 4.
The quantity of the third stay bolt be 4, the third connecting plate be one block of plate, or for two pieces be arranged in parallel across The plate of crossbeam.
In use, after shaped piece and the utility model are connected, load cylinder carries out power vertically downward to shaped piece Multistage loadings keep 15min when power is loaded onto maximum load, reuse load cylinder and carry out subtracting step by step for power to shaped piece Pressure checks whether weld seam has the deformation condition of crackle and stress key position using seam inspection tool.
The embodiments of the utility model have been described in detail above with reference to the accompanying drawings, but the utility model is not limited to Embodiment is stated, within the knowledge of a person skilled in the art, the utility model aims can also not departed from Under the premise of various changes can be made.

Claims (10)

1.一种异形类零部件加载装置,包括底座平台(1)、支撑架(2)、侧壁支撑(3)、加压装置和限位装置,其特征在于:1. A special-shaped component loading device, comprising a base platform (1), a support frame (2), a side wall support (3), a pressure device and a limit device, characterized in that: 所述支撑架(2)的结构为:两根立柱(4)的上端分别与横梁(5)的两端固定形成一个门形支架;The structure of the support frame (2) is as follows: the upper ends of the two uprights (4) are respectively fixed with the two ends of the beam (5) to form a door-shaped support; 所述侧壁支撑(3)为两根钢管,两根钢管的上端各自与支撑架(2)中的横梁(5)固定连接,两根钢管的下端分别与异形件的两侧用螺栓连接;The side wall supports (3) are two steel pipes, the upper ends of the two steel pipes are respectively fixedly connected with the beams (5) in the support frame (2), and the lower ends of the two steel pipes are respectively connected with the two sides of the special-shaped parts by bolts; 所述加压装置包括第一支耳(6)、加载油缸(7)、加载架(8)和加载盘(9),第一支耳(6)固定在支撑架(2)中横梁(5)的中央下方,加载油缸(7)的缸体通过销轴与第一支耳(6)固定,加载油缸(7)的活塞杆端头通过螺纹与加压头(10)连接,矩形加载架(8)的顶面中央固定有球窝(11),所述球窝(11)为圆柱体,圆柱体的顶面上具有球面凹槽,所述加压头(10)的球形底面位于球窝(11)上的球面凹槽中,所述矩形加载架(8)底面的四个角上各安装有一个加载盘(9);The pressurizing device comprises a first support lug (6), a loading oil cylinder (7), a loading frame (8) and a loading plate (9), and the first support lug (6) is fixed on the beam (5) in the support frame (2). ), the cylinder body of the loading oil cylinder (7) is fixed with the first lug (6) through the pin shaft, and the piston rod end of the loading oil cylinder (7) is connected with the pressure head (10) through the thread, the rectangular loading frame A ball socket (11) is fixed in the center of the top surface of (8), the ball socket (11) is a cylinder, and the top surface of the cylinder has a spherical groove, and the spherical bottom surface of the pressure head (10) is located in the ball. In the spherical groove on the socket (11), a loading plate (9) is installed on each of the four corners of the bottom surface of the rectangular loading frame (8); 所述限位装置包括两个竖直设置的侧壁支架(13),侧壁支架(13)面对异形件的一面为安装平面,所述安装平面的上部安装有第二支耳(14),第二支耳(14)通过销轴与异形件相应位置上的通孔固定连接,安装平面的中部水平安装有带通孔的限位板(15),限位板(15)通过销轴与异形件对应位置上的通孔固定连接;The limiting device comprises two vertically arranged side wall brackets (13), the side of the side wall bracket (13) facing the special-shaped part is an installation plane, and the upper part of the installation plane is installed with a second lug (14) , the second lug (14) is fixedly connected with the through hole at the corresponding position of the special-shaped part through the pin shaft, and the limit plate (15) with the through hole is horizontally installed in the middle of the installation plane, and the limit plate (15) passes through the pin shaft. It is fixedly connected with the through hole at the corresponding position of the special-shaped part; 所述支撑架(2)中两根立柱(4)和限位装置中的两个侧壁支架(13)均安装在底座平台(1)上,所述异形件的底面高于底座平台(1)的顶面。The two uprights (4) in the support frame (2) and the two side wall brackets (13) in the limiting device are both mounted on the base platform (1), and the bottom surface of the special-shaped part is higher than the base platform (1). ) top surface. 2.根据权利要求1所述的一种异形类零部件加载装置,其特征在于:所述加载架(8)的结构为:四根矩形梁(16)首尾相接为一矩形架,十字支撑架(17)位于矩形架内部,四个端头与矩形架的四个内角固定连接。2. A special-shaped component loading device according to claim 1, characterized in that: the structure of the loading frame (8) is as follows: four rectangular beams (16) are connected end to end to form a rectangular frame, cross-supported The frame (17) is located inside the rectangular frame, and the four ends are fixedly connected with the four inner corners of the rectangular frame. 3.根据权利要求2所述的一种异形类零部件加载装置,其特征在于:所述十字支撑架(17)的中部顶面上固定有一止口板(18),所述止口板(18)上具有一个圆柱形凹槽,所述球窝(11)位于该圆柱形凹槽内。3. A special-shaped component loading device according to claim 2, characterized in that: a stop plate (18) is fixed on the top surface of the middle part of the cross support frame (17), and the stop plate ( 18) has a cylindrical groove, and the ball socket (11) is located in the cylindrical groove. 4.根据权利要求1或2或3所述的一种异形类零部件加载装置,其特征在于:所述加压装置中的加载盘(9)为圆柱下端固定一圆板的结构。4. A special-shaped component loading device according to claim 1, 2 or 3, characterized in that: the loading plate (9) in the pressing device is a structure in which a circular plate is fixed at the lower end of a cylinder. 5.根据权利要求1或2或3所述的一种异形类零部件加载装置,其特征在于:所述立柱(4)上端与横梁(5)通过第一连接板和第一长螺栓固定连接,具体结构为:立柱(4)上端固定有一块第一连接板,横梁(5)上方设置一块第一连接板,多根第一长螺栓将两块第一连接板连接在一起。5. A special-shaped component loading device according to claim 1, 2 or 3, characterized in that: the upper end of the column (4) and the beam (5) are fixedly connected by a first connecting plate and a first long bolt The specific structure is as follows: a first connecting plate is fixed on the upper end of the column (4), a first connecting plate is arranged above the beam (5), and a plurality of first long bolts connect the two first connecting plates together. 6.根据权利要求1或2或3所述的一种异形类零部件加载装置,其特征在于:所述侧壁支撑(3)的上端与横梁(5)通过第二连接板和第二长螺栓固定连接,具体结构为:钢管上端固定有一块第二连接板,横梁(5)上方设置一块第二连接板,多根第二长螺栓将两块第二连接板连接在一起。6. A special-shaped component loading device according to claim 1, 2 or 3, characterized in that: the upper end of the side wall support (3) and the beam (5) pass through the second connecting plate and the second long The specific structure of the bolted connection is as follows: a second connecting plate is fixed on the upper end of the steel pipe, a second connecting plate is arranged above the beam (5), and a plurality of second long bolts connect the two second connecting plates together. 7.根据权利要求1或2或3所述的一种异形类零部件加载装置,其特征在于:所述第一支耳(6)与横梁(5)通过第三连接板和第三长螺栓固定连接,具体结构为:多根第三长螺栓将第一支耳的连接板和设置在横梁(5)上方的第三连接板连接在一起。7. A special-shaped component loading device according to claim 1, 2 or 3, characterized in that: the first lug (6) and the beam (5) pass through the third connecting plate and the third long bolt The specific structure of the fixed connection is as follows: a plurality of third long bolts connect the connecting plate of the first lug and the third connecting plate arranged above the beam (5). 8.根据权利要求5所述的一种异形类零部件加载装置,其特征在于:所述第一长螺栓的数量为6根。8 . The special-shaped component loading device according to claim 5 , wherein the number of the first long bolts is 6. 9 . 9.根据权利要求6所述的一种异形类零部件加载装置,其特征在于:所述第二长螺栓的数量为4根。9 . The special-shaped component loading device according to claim 6 , wherein the number of the second long bolts is 4. 10 . 10.根据权利要求7所述的一种异形类零部件加载装置,其特征在于:所述第三长螺栓的数量为4根,所述第三连接板为一块板,或为两块平行设置横跨横梁的板。10 . The special-shaped component loading device according to claim 7 , wherein the number of the third long bolts is four, and the third connecting plate is one plate or two parallel plates. 11 . Slab across the beam.
CN201821425032.6U 2018-08-31 2018-08-31 A special-shaped component loading device Withdrawn - After Issue CN208721381U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108760288A (en) * 2018-08-31 2018-11-06 山西航天清华装备有限责任公司 Special-shaped type component loading device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108760288A (en) * 2018-08-31 2018-11-06 山西航天清华装备有限责任公司 Special-shaped type component loading device
CN108760288B (en) * 2018-08-31 2024-03-15 山西航天清华装备有限责任公司 Special-shaped parts loading device

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