CN208695018U - A kind of honeycomb VOCs catalyst for catalytic combustion serialization immersion system - Google Patents
A kind of honeycomb VOCs catalyst for catalytic combustion serialization immersion system Download PDFInfo
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- CN208695018U CN208695018U CN201820951261.5U CN201820951261U CN208695018U CN 208695018 U CN208695018 U CN 208695018U CN 201820951261 U CN201820951261 U CN 201820951261U CN 208695018 U CN208695018 U CN 208695018U
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Abstract
The utility model discloses a kind of honeycomb VOCs catalyst for catalytic combustion serialization immersion systems, belong to mechanical equipment or automation equipment field.It include: dipping tank, for accommodating maceration extract;One over body case is set to the top of dipping tank, seals for closing the dipping slot cover, electric carriage, it is set to the top of the over body case, electric carriage connects the top of over body case by the first lifting unit, and the first lifting unit is for driving entire over body case to move up and down along the vertical direction;The bottom of over body case is connected with steeping frame by the second lifting unit, and second lifting unit is for driving the steeping frame vertically to be gone up and down;Inlet and exhaust system closes dipping slot cover after sealing for being located at dipping tank top when over body case to over body case internal air exhausting or inflation.Lower production costs under the unit time, do not need complete manual operation, avoid the front face of operator Yu all kinds of maceration extracts, improve working environment in present apparatus operation.
Description
Technical field
The utility model belongs to catalyst equipment field, and in particular to a kind of honeycomb VOCs catalyst for catalytic combustion serialization
Immersion system.
Background technique
Catalyst refers to that agent is a kind of change reaction rate but does not change the substance for reacting total standard Gibbs free energy.
The component that most catalyst have three classes that can distinguish: active component, carrier, co-catalyst.To improve different structure catalysis
The catalytic efficiency of agent, there are many modes that general catalyst activity component is combined with carrier.
Active component can be coated in carrier surface by way of coating, and it is (low dense to be generally used for main body Xiang Zhongwu dust
Degree dust) in the case where use;In addition it is to be used in the case of having dust, prevents coat by dust covering or rushing in dust
Brush acts on lower coating shedding, can use extrusion type catalyst at this time.
In common industrial catalyst entirety pattern, it is divided into regular pattern composite, two kinds of irregular type catalyst by structure type, it is common
Regular pattern composite catalyst mainly have the patterns such as honeycomb, powdered, coccoid, strip, wherein powdered, coccoid catalyst
Common dipping centrifugal drying technique, the technique that strip catalyst mainly uses extrusion molding dry.
For in waste gas purification VOCs catalyst for catalytic combustion, powdered, coccoid, strip integral catalyst is in length
Time, there are the operating costs risks such as easy dusting, pyrolytic cracking on, in this regard, being catalyzed in now current catalytic combustion system
The structure of agent is mainly cellular integrated catalyst, this is because this kind of catalyst monolith mass-and heat-transfer effect is good, it is whole to tie
Structure mechanical strength is good, high temperature resistant and anti-friction performance are excellent.
Powder catalyst, small ball-type catalyst common technology are dipping centrifugal drying technique, the common stirring of dipping process
Intermittently
Property reactor, centrifugal process need solid/liquid centrifugal separator tool.For strip catalyst, generally by active material
Adhesive is pre-mixed and be added with carrier, and in single lead screw ex truding briquetting machine, strip catalysis is formed by way of squeezing cutting
Agent.
And for VOCs catalyst combustion reaction, it is desirable that the high-temperature reaction heat of release can be outside discharge system, currently, generally adopting
With honeycomb catalyst, in the traditional processing technology of honeycomb catalyst, due to single honeycomb type integral catalyzer there are volume compared with
Greatly (stock size be 10cm × 10cm × 5cm), uniformly applied in active component and be covered with higher disadvantage in difficulty.Currently, mostly
Number is still produced using manual type.Therefore, our company carries out according to the actual condition of production and the technique of catalyst
It improves, proposes that a kind of novel VOCs honeycomb catalyst for catalytic combustion dipping dries the artificial production work of integral process device substitution
Skill.
Patent No. CN201510906273.7 is mixed using several oxides, squeezes, is dry, calcining out Faveolate denitration
SCR catalyst.Patent No. CN200920164951.7 steps up coating procedure use, squeezes, loop slurry mode applies
It covers, dry, calcination operation.
In existing VOCs catalyst production technology, manual operation process is more, increases the fortune of enterprise to a certain extent
Row cost, in addition yield is relatively low.Using automation coating unit, interior at the same time, Yield comparison is low, in addition to device
Position accuracy and power accuracy requirement it is very high, in large batch of catalyst process, higher operating costs.
Utility model content
In view of the above technical problems, the utility model provides a kind of honeycomb VOCs catalyst for catalytic combustion serialization dipping dress
Set, plant automation degree is high, and pickling efficiency greatly improves, also, does not need complete manual operation, avoid operator with
The front face of all kinds of maceration extracts, improves working environment.
In order to achieve the above technical purposes, the utility model adopts the following technical solutions:
A kind of honeycomb VOCs catalyst for catalytic combustion serialization immersion system, comprising:
Dipping tank, for accommodating maceration extract;
One over body case is set to the top of dipping tank, seals for closing the dipping slot cover,
Electric carriage, is set to the top of the over body case, and electric carriage connects over body case by the first lifting unit
Top, the first lifting unit is for driving entire over body case to move up and down along the vertical direction;
The bottom of over body case is connected with steeping frame by the second lifting unit, and second lifting unit is described for driving
Steeping frame is vertically gone up and down;
Inlet and exhaust system closes dipping slot cover after sealing for being located at dipping tank top when over body case to over body case inside
Pumping or inflation.
The over body case is equipped with the displacement sensor for detecting the second lifting unit telescopic height.
The inlet and exhaust system includes inspiratory limbs, air-breathing general pipeline, air inlet solenoid valve and air hose support frame, wherein
Air hose support frame is fixedly connected at the top of over body case, is arranged several inspiratory limbs on air hose support frame, several inspiratory limbs into
Air port arranges that several inspiratory limbs air outlets connect the air inlet of air-breathing general pipeline after summarizing towards dipping tank notch direction, inhales
The air outlet of gas general pipeline stretches out outside over body case;
The gas handling system includes at least two air inlet solenoid valves being set at the top of over body case, air inlet solenoid valve
It is connected with air intake apparatus.
First telescopic unit is electronic tie rod or hydraulic stem.
Second lifting unit is electronic tie rod or hydraulic stem.
Second lifting unit includes at least two, and two the second lifting units are symmetrically disposed on the left and right of steeping frame
Two sides, each second lifting unit, which passes through between support frame and over body case, to be fixedly connected, and support frame includes support plate and several
Root support tube, the over body case include the support auxiliary shell that over body case ontology and encirclement are set to over body case body exterior, institute
Support frame one end is stated mutually to be fixedly connected with the support auxiliary shell, the support frame other end pass through over body case ontology after with second liter
Unit connection is dropped.
The bottom opening edge of the over body case is equipped with the sealing joint strip for sealing.
The steeping frame includes multilayer, and interlamellar spacing is 10 ~ 20cm.
The over body case is " people " sub- shape.
The utility model has the advantages that
A kind of honeycomb VOCs catalyst for catalytic combustion serialization immersion system of the utility model has the advantages that
The first, the steeping frame in the present apparatus has multilayer, according to catalyst production requirement can carry out that catalysis is adjusted flexibly
The production yields of catalyst can be improved under identical dip time in the arrangement quantity of agent.
Second, in process of production, it ensure that the inside and outside portion of catalyst all by thorough impregnation.
The requirement of third, the present apparatus to maceration extract is relatively low, and dipping fluid viscosity is lower than under the viscosity environment of water, also can be normal
It uses.Liquid viscosity is lower, illustrates that liquid enters the resistance in macroscopical duct with regard to smaller, i.e., required vacuum degree is also with regard to low, cost
It can further reduce.
4th, lower production costs under the unit time in present apparatus operation, do not need complete manual operation, avoid operative employee
The front face of people and all kinds of maceration extracts, improve working environment.
Detailed description of the invention
Fig. 1 is the front elevation of utility model device;
Wherein 1, electric carriage;2, the first lifting unit;3, tripod;4, intake solenoid valve;5, fixed thread;6, housing
Body;7, side plate;8, support tube;9, sealing plate;10, the second lifting unit;11, sealing joint strip;12, platform;12 ', dipping tank;
13, steeping frame;14, maceration extract;14 ', displacement sensor;15, bleeding point;15 ', vacuum meter;16, air hose support frame;16 ', it presses
Power table;17, support rod;18, fastening port is connected;19, elbow;20, air-breathing general pipeline;
Fig. 2 is the second lifting unit and support plate joint detail figure in utility model device;
Wherein the 21, second lifting unit pedestal;22, support plate;
Fig. 3 is the second lifting unit of utility model device and steeping frame joint detail figure;
The wherein telescopic end of the 22 ', second lifting unit;23, flat sleeve;24, " left U " type card slot;25, " ┓ " fashioned iron knot
Structure;
Fig. 4 is the utility model exhaust system structure top view;
Fig. 5 is the utility model steeping frame top view;
Fig. 6 is the first lifting unit of the utility model and electric carriage joint detail figure;
Wherein 26, soldering opening.
Specific embodiment
A kind of honeycomb VOCs catalyst for catalytic combustion serialization immersion system of the utility model, comprising:
Dipping tank, for accommodating maceration extract;
One over body case is set to the top of dipping tank, seals for closing the dipping slot cover, close to housing in over body case
Inlet and exhaust system is equipped at the top of body;The bottom of over body case is equipped with the steeping frame being configured in the dipping tank;
Electric carriage is set to the top of the over body case, is connected on electric carriage by the first lifting unit and over body case
It connects.
The second lifting unit is equipped between the over body case and steeping frame, the second lifting unit includes at least two, dipping
Second lifting unit is respectively set in the two sides of frame.
The stopping of second lifting unit is controlled by displacement sensor 14 ', and displacement sensor 14 ' is mounted on dipping tank 12 '
Upper side panel 7 inside, the notch interplanar spacing of installation site height and dipping tank 13 is 2cm.
Second lifting unit pedestal 21 is threadedly coupled with support plate 22, support tube quantity setting at least four, described
Over body case includes over body case ontology and surrounds and be set to the support auxiliary shell of over body case body exterior, support frame as described above one end and
The support auxiliary shell is mutually fixedly connected, and the support frame other end is connect after passing through over body case ontology with the second lifting unit.Branch
Support setting height is greater than the maximum stroke length of the second lifting unit.
Here support auxiliary shell also further ensures entire over body case other than for Auxiliary support support frame
6 leakproofness.
Inlet and exhaust system includes inspiratory limbs, air-breathing general pipeline, air inlet solenoid valve and air hose support frame 16, wherein wind
Pipe support frame 16 is fixedly connected on the top of over body case 6, is arranged several inspiratory limbs on air hose support frame, several inspiratory limbs into
Air port arranges that several inspiratory limbs air outlets connect the air inlet of air-breathing general pipeline after summarizing towards 12 ' notch direction of dipping tank,
The air outlet of air-breathing general pipeline stretches out outside over body case.
Setting quantity at least eight of inspiratory limbs, and it is total from 16 center of air hose support frame to extend 1 air-breathing
Pipe, uses flanged joint between air-breathing general pipeline and inspiratory limbs, 16 4 jiaos of air hose support frame with connected on the inside of over body case 6.Air inlet
Solenoid valve 4 is arranged in 6 two sides of over body case, and arrangement position is on 7 top of side plate, and it is 2 that quantity, which is arranged, and every side installs 1.
As a preferred embodiment of technical solutions of the utility model, the over body case 6 is in " people " font, " people " font
When over body case main purpose is to vacuumizing, crust of the device will not be deformed.Oval structure can also be changed into, vacuumized in this way
When can allow shell from inside and outside differential pressure deform.
The telescopic end 22 ' of second lifting unit and steeping frame 13 are connect using " left U " type card slot, " left U " type card slot and the
With flat sleeve connection between the telescopic end 22 ' of two lifting units, connection type is to be welded to connect at soldering opening 15, " left U "
Deep height is 1.05 times of steeping frame thickness in type card slot.
Steeping frame 13 is equidistantly arranged in the width direction by several " mesh " sub- cross section structure frame, between two " mesh " sub- frames
Spacing is 5cm, and spacing is 8cm between " mesh " sub- frame crossbeam, and several " mesh " sub- frame carries out integral solder using " ┓ " formed steel construction,
Quantity is 2, and arranges along central symmetry.
Automation equipment is impregnated using this kind of VOCs catalyst for catalytic combustion serialization, steeping frame framework is having a size of length
100cm, width 30cm, height 30cm, on production 10cm × 10cm × 5cm catalyst, dip time is 2 minutes, can be with
Realize 42 pieces/frame, separate unit odd-numbered day yield impregnation catalyst agent (calculating by 24 hours) can achieve 12096 pieces/day.
A kind of working method of honeycomb VOCs catalyst for catalytic combustion serialization immersion system of the utility model is:
Honeycomb catalyst controls motor on electric carriage by controller and drives housing by being manually placed on steeping frame
Body mass motion to above dipping tank, by the first lifting unit by over body case slowly land until ensure the bottom of over body case with
The notch periphery of dipping tank is in close contact, at this point, honeycomb catalyst does not enter in maceration extract, inlet and exhaust system is opened, by housing
Air extraction in honeycomb catalyst duct on internal portion steeping frame;
Steeping frame is stretched in dipping liquid bath by the second lifting unit again, continues air suction process, dipping is completed
Afterwards, start the second lifting unit, steeping frame is pulled out into dipping liquid bath and is dried, and is filled with outside air, after drying completion, control
Device processed controls the first lifting unit and electric carriage drives over body case to leave dipping tank and complete discharging, then continues next follow
Ring.
Claims (9)
1. a kind of honeycomb VOCs catalyst for catalytic combustion serialization immersion system characterized by comprising
Dipping tank, for accommodating maceration extract;
One over body case is set to the top of dipping tank, seals for closing the dipping slot cover,
Electric carriage is set to the top of the over body case, and electric carriage connects the top of over body case by the first lifting unit,
First lifting unit is for driving entire over body case to move up and down along the vertical direction;
The bottom of over body case is connected with steeping frame by the second lifting unit, and second lifting unit is for driving the dipping
Frame is vertically gone up and down;
Inlet and exhaust system closes dipping slot cover after sealing for being located at dipping tank top when over body case to over body case internal air exhausting
Or inflation.
2. honeycomb VOCs catalyst for catalytic combustion serialization immersion system according to claim 1, which is characterized in that described
Over body case is equipped with the displacement sensor for detecting the second lifting unit telescopic height.
3. honeycomb VOCs catalyst for catalytic combustion serialization immersion system according to claim 1, which is characterized in that described
Inlet and exhaust system includes inspiratory limbs, air-breathing general pipeline, air inlet solenoid valve and air hose support frame, wherein air hose support frame is solid
Surely it is connected at the top of over body case, several inspiratory limbs is set on air hose support frame, and the air inlet of several inspiratory limbs is towards leaching
Stain slot notch direction arrangement, several inspiratory limbs air outlets connect the air inlet of air-breathing general pipeline, the outlet air of air-breathing general pipeline after summarizing
Mouth stretches out outside over body case;
Gas handling system includes at least two air inlet solenoid valves being set at the top of over body case, and air inlet solenoid valve is set with air inlet
It is standby to be connected.
4. honeycomb VOCs catalyst for catalytic combustion serialization immersion system according to claim 1, which is characterized in that described
First lifting unit is electronic tie rod or hydraulic stem.
5. honeycomb VOCs catalyst for catalytic combustion serialization immersion system according to claim 1, which is characterized in that described
Second lifting unit is electronic tie rod or hydraulic stem.
6. honeycomb VOCs catalyst for catalytic combustion serialization immersion system according to claim 1, which is characterized in that described
Second lifting unit includes at least two, and two the second lifting units are symmetrically disposed on the arranged on left and right sides of steeping frame, and each second
Lifting unit, which passes through between support frame and over body case, to be fixedly connected, and support frame includes support plate and several support tubes, described
Over body case includes over body case ontology and surrounds and be set to the support auxiliary shell of over body case body exterior, support frame as described above one end and
The support auxiliary shell is mutually fixedly connected, and the support frame other end is connect after passing through over body case ontology with the second lifting unit.
7. honeycomb VOCs catalyst for catalytic combustion serialization immersion system according to claim 1, which is characterized in that described
The bottom opening edge of over body case is equipped with the sealing joint strip for sealing.
8. honeycomb VOCs catalyst for catalytic combustion serialization immersion system according to claim 1, which is characterized in that described
Steeping frame includes multilayer, and interlamellar spacing is 10 ~ 20cm.
9. honeycomb VOCs catalyst for catalytic combustion serialization immersion system according to claim 1, which is characterized in that described
Over body case is " people " sub- shape.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113710370A (en) * | 2019-04-24 | 2021-11-26 | 汉高股份有限及两合公司 | Vacuum impregnation device |
CN114377695A (en) * | 2021-12-08 | 2022-04-22 | 杭州恒畅环保科技有限公司 | Ozone catalyst and preparation method and application thereof |
-
2018
- 2018-06-20 CN CN201820951261.5U patent/CN208695018U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113710370A (en) * | 2019-04-24 | 2021-11-26 | 汉高股份有限及两合公司 | Vacuum impregnation device |
CN114377695A (en) * | 2021-12-08 | 2022-04-22 | 杭州恒畅环保科技有限公司 | Ozone catalyst and preparation method and application thereof |
CN114377695B (en) * | 2021-12-08 | 2023-08-11 | 杭州恒畅环保科技有限公司 | Ozone catalyst and preparation method and application thereof |
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