CN208690432U - A kind of production line of alkaline battery - Google Patents
A kind of production line of alkaline battery Download PDFInfo
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- CN208690432U CN208690432U CN201821436114.0U CN201821436114U CN208690432U CN 208690432 U CN208690432 U CN 208690432U CN 201821436114 U CN201821436114 U CN 201821436114U CN 208690432 U CN208690432 U CN 208690432U
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- steel shell
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model provides a kind of production line of alkaline battery, including being inserted into mechanical, electrical solution liquid implanter, electrolyte absorption machine, negative electrode material implanter, binding machine along the battery steel shell hopper of production line direction sequential connection setting, battery steel shell conveying rotating disc, anode ring insertion machine, sealant coater, isolated tube, it is connected by battery steel shell conveying runway between above-mentioned neighbouring device, binding machine is connect with sealing machine again；The binding machine includes binding head, binding head surface opens up the limiting slot for the insertion of battery steel shell open at one end, when work, battery steel shell open at one end is inserted into limiting slot, realize fixation of the battery steel shell on binding head, binding wheel positioned at binding both sides of head inwardly squeezes high-speed rotating battery steel shell, forms a ring-shaped groove on battery steel shell outer wall and realizes binding.The production line of the alkaline battery of the utility model thoroughly solves the problems, such as to will appear high-order anode ring " broken ring " when increasing the packed height of anode ring, improves the filling rate of active material in battery, and then improve the comprehensive electrochemical properties of alkaline battery.
Description
Technical field
The utility model relates to battery manufacturing field, especially a kind of production line of alkaline battery.
Background technique
With advancing by leaps and bounds for every technology in recent years, consuming device proposes the performance of alkaline battery higher and higher
It is required that.The comprehensive electrochemical properties for promoting alkaline battery, become the direction of each battery producer research.Currently, promoting alkaline battery
Comprehensive electrochemical properties are mainly in the following ways: (1) increasing the loading of inside battery active material (i.e. " anode ring ")；(2) excellent
The formula of active material inside electrochemical cell.The mode of the loading of common increase inside battery active material has: increasing battery
Outer diameter and the packed height etc. for increasing anode ring.
Due to the general structure of existing alkaline battery are as follows: as shown in Figure 1, including battery steel shell 100, battery steel shell 100
Interior to be coaxially arranged isolation element 120, filling suppresses just in the toroidal cavity between battery steel shell 100 and isolation element 120
Polar ring 110, isolation element 120 are arranged by multi-layer barrel barrier paper Coaxial Superimposed, the inner cylinder of isolation element internal layer barrier paper
Negative electrode material 130 is filled in cavity, is packaged with the negative electrode collector connecting with negative electrode material at the upper end opening of isolation element 120
140, which is set with sealing ring 150 outside, and sealing ring 150, which extends outwardly, closes isolation element 120 and battery steel
The upper end opening of toroidal cavity between shell 100.
In conjunction with Fig. 2, Fig. 3, the General Production Lines of existing alkaline battery are as follows: along the battery steel of production line direction sequence setting
Shell hopper 10 ', battery steel shell conveying rotating disc 20 ', anode ring insertion machine 30 ', binding machine 80 ', overturning conveying runway 00 ', sealing
Rubber coating 40 ', isolated tube insertion machine 50 ', electrolyte implanter 60 ', electrolyte absorb machine 61 ', negative electrode material implanter
70 ', the negative of sealing ring 150 is equipped in the inside of the open at one end of battery steel shell 100 insertion outer cover finally by sealing machine 90 '
Electrode current collector 140, above-mentioned battery steel shell hopper 10 ', battery steel shell conveying rotating disc 20 ', anode ring are inserted into machine 30 ', binding machine 80 '
Neighbouring device between by battery steel shell conveying runway 01 ' connect；Sealant coater 40 ', isolated tube insertion machine 50 ',
Electrolyte implanter 60 ', electrolyte absorb also equal between the neighbouring device of machine 61 ', negative electrode material implanter 70 ', sealing machine 90 '
It is connected by battery steel shell conveying runway 01 '.Existing alkaline battery production technology, including following production process: anode is made
Ring → slotting anode ring → binding → battery steel shell is overturn → applies sealant → slotting isolated tube → note electrolyte → electrolyte absorption →
Infuse negative electrode material → sealing.Wherein, the anode ring step of making is using positive electrode slurry through processes systems such as pressure ring, dryings
At anode ring 110；The slotting anode ring step is to be inserted into machine 30 ' by anode ring anode ring 110 is inserted into battery steel shell 100
It is interior；The binding step is to carry out " binding " in the outside of battery open at one end using binding machine, and " binding " is located at binding head
The binding wheel 82 ' of 81 ' two sides inwardly squeezes high-speed rotating battery steel shell 100 and to be formed on the outer wall of battery steel shell 100
One ring-shaped groove 101.At the same time, the inside of battery steel shell 100 forms a ring rib accordingly, when to battery steel shell
When the inside insertion outer cover of 100 open at one end is equipped with the collector 140 of sealing ring 150, outer cover is equipped with sealing ring 150
Collector 140 is moved downward to the middle part that ring rib is located at sealing ring 150, at this time the outer peripheral surface and convex annular of sealing ring 150
Item is squeezed and deformed, to realize the clamping fixed to sealing ring 150；The battery steel shell overturning step is defeated by overturning
It send runway 00 ' to overturn battery steel shell 100 1 week, the iron pin generated during ring will be pricked and poured out inside battery steel shell 100；Institute
Stating and applying sealant step is to smear sealant in steel shell inner annular raised line position using sealant coater 40 '；It is described insert every
Isolation element 120 is inserted into using the inside of the isolated tube insertion anode ring 110 in battery steel shell 100 of machine 50 ' from pipe step；It is described
It infuses electrolyte step and a small amount of electrolysis is injected to the inner cylinder cavity of 120 internal layer barrier paper of isolation element using electrolyte implanter 60 '
Liquid；The electrolyte absorption step is to absorb machine 61 ' using electrolyte to make in the inner cylinder cavity of 120 internal layer barrier paper of isolation element
Electrolyte all penetrate into isolation element 120 and anode ring 110；The note negative electrode material step is infused using negative electrode material
Enter machine 70 ' and inject negative electrode material 130(i.e. calamine cream into the inner cylinder cavity of 120 internal layer barrier paper of isolation element)；The sealing step
It suddenly is that will be set with to seal outside the negative electrode collector 140 assembled and sealing ring 150(negative electrode collector 140 by sealing machine 90 '
150) circle is encapsulated at the upper end opening of isolation element 120, which is inserted into negative electrode material 130, meanwhile, it is close
Seal 150, which extends outwardly, closes the upper end opening of toroidal cavity between isolation element 120 and battery steel shell 100, thus by positive
(i.e. anode ring 110) keeps apart with cathode (i.e. negative electrode material 130 and negative electrode collector 140).
Cause the pollution of isolated tube 120 during sealant in order to avoid applying, apply sealant step usually require insert every
It is carried out from before 120 step of pipe.Also, the structure of existing binding machine 80 ' are as follows: including binding head 81 ', 81 ' surface of binding head
Convex to form a spacing block set 810 ', when work, binding head 81 ' by the opening insertion battery steel shell 100 of battery steel shell 100,
It realizes and the fixed of battery steel shell 100 is limited, when work, the binding wheel 82 ' of 81 ' two sides of binding head inwardly squeezes high-speed rotating
Battery steel shell 100 forms a ring-shaped groove 101 on the outer wall of battery steel shell 100 and realizes binding.Due to existing binding machine
80 ' using " interior fixation " mode, therefore, in order to avoid the spacing block set 810 ' of binding machine 80 ' opens battery steel shell 100
Sealant on the inside of mouth one end damages, and binding step usually requires setting and carries out before applying sealant step.In addition, by
It will affect the insertion of anode ring 110, therefore, binding in the ring rib that the inside of the battery steel shell 100 during binding is formed
Operation usually requires before being arranged after slotting 110 step of anode ring, applying sealant step.
In packed height (being known as " height filling " in industry) Lai Zengjia inside battery active matter by increasing anode ring 110
When the loading of matter, due to battery steel shell 100 through anode ring insertion machine 30 ' fill anode ring 110 after, and then will be through pricking
Line machine 80 ' is to progress " binding " on the outside of the end of battery steel shell 100, and " binding " operation inevitably results in battery steel shell 100
Deformation, battery steel shell 100, which deforms, be easy to cause high-order anode ring 110 that " broken ring " problem occurs.And these broken anode rings
Material can be poured out inside battery steel shell when through overturning conveying runway 00 ' together with the iron pin generated during ring is pricked
Come, causes the waste of positive ring material, meanwhile, also it is unable to reach the effect for promoting the comprehensive electrochemical properties of alkaline battery.
Summary of the invention
The utility model lies in that providing a kind of production line of alkaline battery, which, which thoroughly solves, increases anode ring
The problem of will appear high-order anode ring " broken ring " when packed height, improve the filling rate of active material in battery, Jin Erti
The comprehensive electrochemical properties of alkaline battery are risen.
A kind of production line of alkaline battery, including battery steel shell hopper, the battery along the sequential connection setting of production line direction
Steel shell conveying rotating disc, anode ring insertion machine, sealant coater, isolated tube is inserted into mechanical, electrical solution liquid implanter, electrolyte absorbs
Machine, negative electrode material implanter, binding machine are connected by battery steel shell conveying runway between above-mentioned neighbouring device, and binding machine is again
It is connect with sealing machine；The binding machine includes binding head, and binding head surface opens up the limit for the insertion of battery steel shell open at one end
Position slot, when work, battery steel shell open at one end is inserted into limiting slot, is realized fixation of the battery steel shell on binding head, is located at and pricks
The binding wheel of the end of a thread two sides inwardly squeezes high-speed rotating battery steel shell, and a ring-shaped groove reality is formed on battery steel shell outer wall
Existing binding.
The utility model adjusts the structure of binding machine, it may be assumed that binding head surface is opened up for battery steel shell opening one
The limiting slot for holding insertion, when work, battery steel shell open at one end is inserted into limiting slot, and battery steel shell is fixed on binding head surface,
The binding machine of the utility model realizes the fixation to battery steel shell, so that pricking when binding operation by the way of " outer fixed "
The end of a thread will not protrude into battery steel shell, will not impact to the internal environment of battery steel shell, be placed on for binding process close
Condition is provided after sealing painting process；Further, binding machine is adjusted to negative electrode material implanter, is sealed by the utility model
It carries out before mouth machine (installation that sealing machine is sealed circle and collector), becomes at this point, anode ring absorbs the electrolyte in isolated tube
Must be soft, it is not in " broken ring " problem；Meanwhile negative electrode material has been injected into, the iron pin generated during binding machine binding will not
Battery steel shell inside bottom is fallen into, would not also influence battery cathode operation, also, in this way, also overturn runway to cancel
Provide possibility, loss caused by cancellation overturning runway can avoid electrolyte, negative electrode material is toppled over；In addition, the utility model takes
Disappeared overturning runway, also simplifies process flow, reduces equipment, improve work efficiency, reduces input cost.
Further, the limiting slot medial center is installed with an insulation spacer, and the open at one end of battery steel shell is inserted into limit
When in the slot of position, insulation spacer seals the inner cylinder cavity upper end of the isolation element internal layer barrier paper in battery steel shell, and realization will just
Polar ring is kept apart with negative electrode material, avoids the occurrence of short circuit.
The utility model also provides a kind of alkaline battery production technology that the production line using above-mentioned alkaline battery carries out, packet
It includes following production process: making anode ring → inserting anode ring → painting sealant → and insert isolated tube → note electrolyte → electrolyte and absorb
→ note negative electrode material → binding → sealing, wherein the binding process is using binding machine progress, and when work, battery steel shell is opened
In mouth one end insertion limiting slot, fixation of the battery steel shell on binding head is realized, the binding wheel positioned at binding both sides of head inwardly squeezes
High-speed rotating battery steel shell is pressed, a ring-shaped groove is formed on battery steel shell outer wall and realizes binding.
Detailed description of the invention
Fig. 1 is the sectional view of existing alkaline battery；
Fig. 2 is the structure diagram of existing alkaline battery production line；
Fig. 3 is the sectional view of existing binding machine；
Fig. 4 is the structure diagram of the alkaline battery production line of the utility model；
Fig. 5 is the cross-sectional view of the binding machine of the utility model；
Fig. 6 is the bottom view of the binding machine of the utility model.
Specific embodiment
The embodiments of the present invention is illustrated now in conjunction with attached drawing:
In conjunction with Fig. 4~Fig. 6, a kind of production line of alkaline battery, including the battery along the sequential connection setting of production line direction
Steel shell hopper 10, battery steel shell conveying rotating disc 20, anode ring insertion machine 30, sealant coater 40, isolated tube insertion machine 50, electricity
Liquid implanter 60, electrolyte absorption machine 61, negative electrode material implanter 70, binding machine 80 are solved, is passed through between above-mentioned neighbouring device
Battery steel shell conveying runway 01 connects, and binding machine 80 is connect with sealing machine 90 again；The binding machine 80 includes binding head 81, is pricked
81 surface of the end of a thread opens up the limiting slot 810 for the insertion of 100 open at one end of battery steel shell, when work, 100 open at one end of battery steel shell
It is inserted into limiting slot 810, realizes fixation of the battery steel shell 100 on binding head 81, the binding wheel 82 positioned at 81 two sides of binding head
High-speed rotating battery steel shell 100 is inwardly squeezed, a ring-shaped groove 101 is formed on 100 outer wall of battery steel shell and realizes binding.
In the course of work, battery steel shell 100 enters anode ring through battery steel shell hopper 10, battery steel shell conveying rotating disc 20 and inserts
Enter machine 30, is co-axially inserted anode ring 110 in battery steel shell 100 through anode ring insertion machine 30, then defeated through steel shell conveying runway 01
Send to sealant coater 40 and gluing carried out to the inside of 100 open at one end of battery steel shell, the battery steel shell 100 after gluing again according to
It is secondary to be co-axially inserted isolated tube 120 in anode ring 110 through isolated tube insertion machine 50, managed through electrolyte implanter 60 in isolation member
Electrolyte is injected in the inner cylinder cavity of 120 internal layer barrier papers, makes 120 internal layer barrier paper of isolation element through electrolyte absorption machine 61
Electrolyte in inner cylinder cavity all penetrates into isolation element 120 and anode ring 110, is being isolated through negative electrode material implanter 70
Negative electrode material 130 is injected in the center cavity of pipe 120, then, battery steel shell 100 is delivered to binding machine through steel shell conveying runway 01 again
80, in the limiting slot 810 by the binding head 81 that the open at one end of battery steel shell 100 is inserted into binding machine 80, so that battery steel
Shell 100 is fixed on the binding head 81 of binding machine 80, and the binding wheel 82 positioned at 81 two sides of binding head inwardly squeezes high-speed rotating
Battery steel shell 100 forms a ring-shaped groove 101 on 100 outer wall of battery steel shell and realizes binding；Finally enter sealing machine 90 into
Row sealing.
The utility model has the following technical effect that
(1) the utility model adjusts the structure of binding machine 80, it may be assumed that 81 surface of binding head is opened up for battery steel shell
The limiting slot 810 of 100 open at one end insertion, when work, 100 open at one end of battery steel shell is inserted into limiting slot 810, by battery steel shell
100 are fixed on 81 surface of binding head.The binding machine 80 of the utility model is realized by the way of " outer fixed " to battery steel shell
100 fixation, so that binding head 81 will not protrude into battery steel shell 100 when binding operation, it will not be in battery steel shell 100
Portion's environment impacts, and provides condition after being placed on sealant painting process for binding process；
(2) the utility model binding machine 80 is adjusted to negative electrode material implanter 70, sealing machine 90(sealing machine carry out it is close
The installation of seal 150 and collector 140) before carry out, at this point, anode ring 110 absorb isolated tube 120 in electrolyte become pine
It is soft, it is not in " broken ring " problem；Meanwhile negative electrode material 130 has been injected into, the iron pin generated during binding machine binding will not be fallen
Enter 100 inside bottom of battery steel shell, would not also influence battery cathode operation, also, in this way, also overturn runway to cancel
Provide possibility, loss caused by cancellation overturning runway can avoid electrolyte, negative electrode material is toppled over；
(3) the utility model eliminates overturning runway, also simplifies process flow, reduces equipment, improves work effect
Rate reduces input cost.
Further, as shown in Figure 5, Figure 6,810 medial center of limiting slot is installed with an insulation spacer 820, battery
When in the open at one end insertion limiting slot 810 of steel shell 100, insulation spacer 820 will be in the isolation element 120 in battery steel shell 100
Anode ring 110 and negative electrode material 130 are kept apart in the inner cylinder cavity upper end sealing of layer barrier paper, realization, avoid the occurrence of short circuit.
The utility model also provides a kind of alkaline battery production technology that the production line using above-mentioned alkaline battery carries out, packet
It includes following production process: making anode ring → inserting anode ring → painting sealant → and insert isolated tube → note electrolyte → note negative electrode material
→ binding → sealing；Wherein, the binding process is carried out using binding machine, when work, the insertion of 100 open at one end of battery steel shell
In limiting slot 810, fixation of the battery steel shell 100 on binding head 81 is realized, the binding wheel 82 positioned at 81 two sides of binding head is inside
High-speed rotating battery steel shell 100 is squeezed, a ring-shaped groove 101 is formed on 100 outer wall of battery steel shell and realizes binding (as schemed
Shown in 4).
Claims (2)
1. a kind of production line of alkaline battery, it is characterised in that: including the battery steel shell along the sequential connection setting of production line direction
Hopper, battery steel shell conveying rotating disc, anode ring insertion machine, sealant coater, the mechanical, electrical solution liquid injection of isolated tube insertion are mechanical, electrical
It solves liquid and absorbs machine, negative electrode material implanter, binding machine, connected by battery steel shell conveying runway between above-mentioned neighbouring device,
Binding machine is connect with sealing machine again；The binding machine includes binding head, and binding head surface is opened up for battery steel shell open at one end
The limiting slot of insertion, when work, battery steel shell open at one end is inserted into limiting slot, realizes battery steel shell consolidating on binding head
Fixed, the binding wheel positioned at binding both sides of head inwardly squeezes high-speed rotating battery steel shell, and one is formed on battery steel shell outer wall
Ring-shaped groove realizes binding.
2. a kind of production line of alkaline battery according to claim 1, it is characterised in that: the limiting slot medial center is solid
Equipped with an insulation spacer, when the open at one end of battery steel shell is inserted into limiting slot, insulation spacer is first by the isolation in battery steel shell
The inner cylinder cavity upper end of part internal layer barrier paper seals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821436114.0U CN208690432U (en) | 2018-09-04 | 2018-09-04 | A kind of production line of alkaline battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821436114.0U CN208690432U (en) | 2018-09-04 | 2018-09-04 | A kind of production line of alkaline battery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208690432U true CN208690432U (en) | 2019-04-02 |
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ID=65887867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821436114.0U Active CN208690432U (en) | 2018-09-04 | 2018-09-04 | A kind of production line of alkaline battery |
Country Status (1)
| Country | Link |
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| CN (1) | CN208690432U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109193044A (en) * | 2018-09-04 | 2019-01-11 | 福建南平南孚电池有限公司 | A kind of production line and its production technology of alkaline battery |
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2018
- 2018-09-04 CN CN201821436114.0U patent/CN208690432U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109193044A (en) * | 2018-09-04 | 2019-01-11 | 福建南平南孚电池有限公司 | A kind of production line and its production technology of alkaline battery |
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