CN208685054U - A kind of preventer with laser cladding layer - Google Patents

A kind of preventer with laser cladding layer Download PDF

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Publication number
CN208685054U
CN208685054U CN201821184565.XU CN201821184565U CN208685054U CN 208685054 U CN208685054 U CN 208685054U CN 201821184565 U CN201821184565 U CN 201821184565U CN 208685054 U CN208685054 U CN 208685054U
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China
Prior art keywords
cladding layer
shell
laser cladding
preventer
laser
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CN201821184565.XU
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Chinese (zh)
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李永信
李俊
王庆禄
张艳哲
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Bo Lu Tian Bao Hebei Oil Device Fabrication Co Ltd
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Bo Lu Tian Bao Hebei Oil Device Fabrication Co Ltd
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Abstract

A kind of preventer with laser cladding layer of the utility model, belong to oil equipment technical field, including shell, there is the latus rectum passed through for well liquid or casing and inner cavity in shell, inner cavity is circumferentially positioned at shell latus rectum periphery or mutually passes through with latus rectum, and key is: the inner cavity and latus rectum surface of the shell, the perishable surface of remaining components are welded with laser cladding layer by laser melting and coating process heap.Such preventer, using laser melting and coating technique, in perishable position built-up welding laser cladding layer, welding efficiency is high, and face of weld is high-quality, improves anti-corrosion, anti-sulphur, abrasive resistance and the processing efficiency of preventer.

Description

A kind of preventer with laser cladding layer
Technical field
The utility model belongs to oil equipment technical field, is related to preventer, and in particular to will with well liquid contact site into The preventer of row Laser Cladding Treatment.
Background technique
As most important well-control equipment, preventer mainly has two kinds of forms of ram preventer and annular preventer.Flashboard Preventer is mainly made of shell, side door, flashboard, flashboard axis, steel ring etc., and in housing cavity, side door setting exists flashboard steel ring Shell two sides, flashboard axis are connected on flashboard, and well head is closed or opened for pushing ram movement.In drilling process, shell Intracoelomic cavity, latus rectum, shell and side door contact surface and contact surface on the steel ring slot, flashboard, flashboard axis and the piston shaft that open up can be with Well liquid, corrosive media, high pressure draught, the hydraulic oil of the H2S containing high concentration etc. contact, and cause to corrode and wear, or even can crack, There is major accident in brittle failure.Annular preventer mainly includes shell, the top cover on shell and is arranged in shell and top cover inner cavity Piston, glue core and steel ring.In drilling process, the inner cavity of shell, latus rectum, steel ring slot, the Internal Spherical Surface of top cover, steel ring slot and Piston face is all perishable position.
Currently, the preservative treatment for these positions, the means mainly used are hardfacing alloy layer or anticorrosion with painting Layer.It is poor to spray associativity.Built-up welding processing needs more welding beads to dock since workpiece welding capacity is larger, the low efficiency of manual welding, weldering Layer is of poor quality.Gas shielded arc welding efficiency is slightly higher compared with manual welding, but layer quality is also poor.Although heated filament argon arc welding layer quality compared with It is good, but welding efficiency is still lower, and equipment cost is high.In addition, hardness and anti-sulphur ability need mutually for preventer Coordinate, hardness is higher, and brittleness and iron content are also corresponding higher, and sulfur resistive anti-corrosion ability is accordingly lower, in high concentration H2S corrosion Under the impact of property medium and high pressure draught, once there is hot spot, these key components and parts can crack quickly, brittle failure.Fe content A major criterion of overlay cladding corrosion resistance, thus the heap of anti-corrosion layer is welded in API16A standard clearly stipulate that When finished size, the content of Fe is less than 5% in built-up welding composition of layer.The Fe content of built-up welding wlding itself does not have substantially, but base material is When Fe base, wlding and base material fuse, base material composition can be transitioned into overlay cladding, general welding method, it is difficult to ensure that the content of Fe. On the one hand each enterprise is the dilution rate of control welding, is on the one hand in heap to control the iron-content and finish of alloy solder layer When weldering using one layer of built-up welding, a part for machining away this layer, again one layer of built-up welding, reprocessing fall this layer of a part of processing mode, Until layer reaches the thickness and finish of needs, the treatment process is bothersome, laborious, and material and processing cost are high, and waste is serious.
Laser melting coating is a kind of new process for treating surface, is under laser beam effect that alloy powder is fast with matrix surface Speed, which heats, simultaneously to melt, and light beam removes rear self-excitation and is cooled into that dilution rate is extremely low, is in the surface covering of metallurgical bonding with basis material, To significantly improve a kind of surface reinforcing method of wear-resisting, anti-corrosion, heat-resisting, anti-oxidant and electrical characteristic of matrix surface etc..
Summary of the invention
The utility model is in order to improve anti-corrosion, anti-sulphur, abrasive resistance and the processing efficiency of preventer, using laser melting coating skill Art, in the perishable position built-up welding laser cladding layer of preventer, welding efficiency is high, and face of weld is high-quality.
The technical solution that the utility model uses in order to achieve the above-mentioned object of the invention are as follows: a kind of anti-with laser cladding layer Spray apparatus, including shell, shell is interior to be circumferentially positioned at outside shell latus rectum with the latus rectum and inner cavity, inner cavity that pass through for well liquid or casing Enclose or mutually pass through with latus rectum, key is: the inner cavity and latus rectum surface of the shell are welded with laser by laser melting and coating process heap and melt Coating.
As the main component of preventer, the difficulty of processing and higher cost of shell, cracking, brittle failure risk compared with Greatly, so its anti-corrosive properties is even more important.The inner cavity and latus rectum surface of shell are in entire preventer most vulnerable to well liquid and high pressure gas The position of stream impact, corrosion, the utility model apply laser melting and coating technique in the built-up welding anti-corrosion of preventer, the laser of formation Cladding layer is merged with soldered surface, and welding quality is good, and anti-corrosion, sulfur resistance are superior.
Further, the preventer is ram preventer, and shell two sides are connected with side door, in the inner cavity mutually passed through with latus rectum It is provided with flashboard, the flashboard axis being connected on flashboard is arranged in the matching through-hole on side door;The contact surface of shell and side door, shell The steel ring slot inner surface that accessory is embedded on body and side door is welded with laser cladding layer by laser melting and coating process heap.
Further, the flashboard, flashboard axis outer surface laser cladding layer is welded with by laser melting and coating process heap.
In ram preventer, drive piston shaft and flashboard axis that flashboard is driven to move closing to latus rectum manually or from hydraulic system Or semiclosed latus rectum or it is return back to the open latus rectum in inner cavity from latus rectum, it holds casing blowout prevention or shut-in well tightly to realize or opens well head.? In drilling process, housing cavity, latus rectum, shell and side door contact surface and contact surface on the steel ring slot, flashboard, the flashboard axis that open up It can contact, cause to corrode and wear with well liquid, corrosive media, high pressure draught, the hydraulic oil of the H2S containing high concentration etc., be swashed Light cladding processing, can be improved reliability and the service life of these parts.
Further, the preventer is annular preventer, and upper part of the housing is connected with top cover, and inner cavity is circumferentially positioned at shell Latus rectum periphery, and it is embedded with piston, glue core engaged therewith is provided in the top cover inner cavity of upper piston area;The inner surface of top cover is logical It crosses laser melting and coating process heap and is welded with laser cladding layer.
Further, the steel ring slot inner surface of accessory is embedded on the inner and outer surfaces of the piston, shell and top cover by swashing Light melting and coating process heap is welded with laser cladding layer.
In annular preventer, hydraulic system pushes piston to move up rapidly, and glue core is limited by top cover and cannot be moved up, in piston It is forced to latus rectum under the action of inner conical surface and is squeezed and is tightened, holds casing blowout prevention or shut-in well tightly to realize.When opening well head, hydraulic system Piston is pushed to move down, piston inner conical surface disappears to the extruding force of glue core, and glue core is upheld outward by the elasticity of rubber itself, restores former Shape, well head are opened.In drilling process, the inner cavity of shell, latus rectum, steel ring slot, inner surface, steel ring slot and the piston table of top cover Face is all perishable position, carries out Laser Cladding Treatment, reliability and the service life of these parts can be improved.
Further, the latus rectum of the ducts connector of the preventer and steel ring rooved face, flange steel ring slot surface Laser cladding layer is welded with by laser melting and coating process heap.The connection of the ducts such as threeway, the four-way of steel ring is provided on preventer The service life of part and flange is also to consider the important indicator of preventer durability, is carried out to the perishable position of these parts Laser Cladding Treatment forms laser cladding layer, is also remarkably improved its reliability and service life.
Further, the thickness of the laser cladding layer is more than or equal to 0.1mm and is less than or equal to 5mm.Laser cladding layer thickness Increase can be improved its anti-extrusion ability and intensity, but the raising of thickness and hardness can greatly increase it is cracked several Rate, thickness is too small and can not play antisepsis.Therefore thickness cannot be excessive or too small.
Further, the thickness of the laser cladding layer is more than or equal to 0.5mm and is less than or equal to 1.45mm.The weldering of laser melting coating Surface generally need to be machined out processing since layer surface smoothness is not so good as machining surface in 2mm or so by thickness afterwards, Retain 1mm left and right thickness layer after machining.
Further, the laser cladding layer is formed under laser melting coating effect with by cladding surface melting by welding powder, is welded Powder is Ni625 nickel-base alloy or E316L stainless steel.Both welding powders meet NACE MR0175 and ISO 15156 to corrosion-resistant conjunction The requirement of gold, anti-corrosion, sulfur resistance are good, and can preferably fuse with each parts surface of preventer, greatly improve preventer Durability.
Further, the mass percent of Fe is less than or equal to 1% in the laser cladding layer.In the surface composition of heap postwelding In detection, Fe content is less than 1%, requirement well below as defined in API standard 5%, and the anticorrosive quality of overlay cladding is obviously mentioned It rises.
In the utility model, preventer carries out built-up welding anti-corrosion, sulfur resistive processing using laser melting and coating technique, has following excellent Point: 1, high-efficient: the intracoelomic cavity built-up welding of the bivalve 35-70 only needs 1 week, using the weldering speed of 500mm/min, cooperates high precision 16 axis automatic Robot arm, so that weld seam, under the premise of meeting welding quality, the hot wire TIG welding of more Austrian Fu Nisi improves efficiency Up to 200%.2, low dilution rate: the dilution rate of laser melting coating is extremely low, better than conventional mode built-up welding effect, and overlay cladding is only It still can guarantee built-up welding composition of layer when 1mm.In the surface composition detection of heap postwelding, the mass percent of Fe is much low less than 1% 5% requirement, the anticorrosive quality of overlay cladding as defined in the API standard are obviously improved.3, heat affecting is small: hot when due to cladding In quantity set, layer thickness is small, and matrix temperature rise is small, and workpiece is not easy to be influenced by heat and deformation occurs, and postwelding destressing processing is easy control System, matrix hardness, performance are basically unchanged after cladding.4, quality is high: the pressure road of manual build up welding is wider, and the peak value of welding bead is high when welding Degree and height of valley difference are big, weld the layer of same thickness, the wlding machined away is more, and the pressure road of laser melting coating is relatively narrow and flat Face property is preferable, and built-up welding rear surface is smooth, and processing capacity is small, and layer built-up welding is uniform, and dense structure is less prone to stomata, crackle etc. Normal welding defect, and can realize that memory track repeats to weld, so that workpiece, during volume production, quality is stablized.5, blowout prevention The face of weld of device is complex-shaped, the preventer handled using laser melting and coating technique, and layer welding defect is few.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of preventer in embodiment one;
Fig. 2 is the structural schematic diagram on the surface that shell carries out Laser Cladding Treatment in embodiment one;
Fig. 3 is the structural schematic diagram on the surface that side door carries out Laser Cladding Treatment in embodiment one;
Fig. 4 is the structural schematic diagram of preventer in embodiment two;
Fig. 5 is the structural schematic diagram on the surface that shell carries out Laser Cladding Treatment in embodiment two;
Fig. 6 is the structural schematic diagram on the surface that top cover carries out Laser Cladding Treatment in embodiment two;
Fig. 7 is the structural schematic diagram on the surface that piston carries out Laser Cladding Treatment in embodiment two;
In attached drawing, 1 represents shell, and 11 represent latus rectum, and 12 represent inner cavity, and 13 represent the contact surface of shell and side door, 14 generations The steel ring slot of watch shell, 2 represent flashboard, and 21 represent flashboard axis, and 22 represent piston shaft, and 3 represent side door, and 31 represent jump-ring slot, and 32 Skeleton grooves are represented, 33 represent the contact surface of side door and shell, and 4 represent top cover, and 41 represent the inner surface of top cover, and 42 represent top cover Steel ring slot, 5 represent piston, and 51 represent the inner and outer surfaces of piston.
Specific embodiment
The utility model is further described below with reference to embodiment and attached drawing.
Embodiment one, a kind of ram preventer with laser cladding layer, ram preventer by shell flashboard chamber number Single disc, double-gate template can be divided into, which is the double flange ram preventers of mono-hull, including shell 1, tool in shell 1 There are the latus rectum 11 passed through for well liquid or casing and inner cavity 12.Inner cavity 12 is passed through with 11 phase of latus rectum, is internally provided with flashboard 2.1 liang of shell Side is connected with side door 3, and the flashboard axis 21 being connected on flashboard 2 and the piston shaft 22 connecting with flashboard axis 21 are arranged on side door 3 Matching through-hole in.Steel ring slot 14 is provided on 1 upper and lower end of shell and mating flange, steel ring slot is used to install ring gasket, It is erodible.The sealing framework of jump-ring slot 31 and installation for sealing inner cavity 12 is provided on the contact surface of side door 3 and shell 1 Skeleton grooves 32.It include: inner cavity 12, shell and the side door of shell 1 by the surface that laser melting and coating process heap is welded with laser cladding layer Contact surface 13, latus rectum 11 and shell steel ring slot 14;Contact of the jump-ring slot 31, skeleton grooves 32 and side door of side door 3 with shell Face 33;The outer surface of flashboard 2;The outer surface of flashboard axis 21.
Embodiment two, a kind of annular preventer with laser cladding layer, including shell 1, have in shell 1 for well liquid or The latus rectum 11 and inner cavity 12 that casing passes through.1 top of shell is connected with top cover 4, and inner cavity 12 is circumferentially positioned at outside 1 latus rectum 11 of shell It encloses, and is embedded with piston 5, be provided with glue core engaged therewith in 4 inner cavity of top cover on 5 top of piston.Shell 1, top cover 4 and mating Steel ring slot is provided on flange.By the surface that laser melting and coating process heap is welded with laser cladding layer include: shell 1 inner cavity 12, Latus rectum 11 and steel ring slot 14;The inner surface 41 of top cover and the steel ring slot 42 of top cover;The inner and outer surfaces 51 of piston.
The latus rectum of the ducts connector of preventer and steel ring rooved face, flange steel ring in embodiment one and embodiment two Rooved face is welded with laser cladding layer also by laser melting and coating process heap, remaining has the small part of requirement for anticorrosion that can also carry out laser Cladding processing.Laser cladding layer is formed under laser melting coating effect with by cladding surface melting by welding powder, and welding powder can be according to need The material of facing surface and requirement for anticorrosion are selected, preferential to select Ni625 nickel-base alloy or E316L stainless steel.Laser melting coating Postwelding thickness surface need to generally be machined in 2mm or so since layer surface smoothness is not as good as machining surface, retain 1mm left and right thickness layer.The mass percent of Fe is less than or equal to 1% in laser cladding layer after processing.

Claims (9)

  1. Have 1. a kind of preventer with laser cladding layer, including shell (1), in shell (1) and to pass through for well liquid or casing Latus rectum (11) and inner cavity (12), inner cavity (12) are circumferentially positioned at shell (1) latus rectum (11) periphery or mutually pass through with latus rectum (11), special Sign is: the inner cavity (12) and latus rectum (11) surface of the shell (1) are welded with laser cladding layer by laser melting and coating process heap.
  2. 2. the preventer according to claim 1 with laser cladding layer, it is characterised in that: the preventer is anti-for flashboard Spray apparatus, shell (1) two sides are connected with side door (3), are provided with flashboard (2) in the inner cavity (12) mutually passed through with latus rectum (11), are connected to The matching through-hole that flashboard axis (21) on flashboard (2) and the piston shaft (22) connecting with flashboard axis (21) are arranged on side door (3) It is interior;The steel ring slot inner surface that accessory is embedded on shell (1) and the contact surface of side door (3), shell (1) and side door (3) passes through laser Melting and coating process heap is welded with laser cladding layer.
  3. 3. the preventer according to claim 2 with laser cladding layer, it is characterised in that: the flashboard (2), flashboard axis (21) and the outer surface of piston shaft (22) is welded with laser cladding layer by laser melting and coating process heap.
  4. 4. the preventer according to claim 1 with laser cladding layer, it is characterised in that: the preventer is that annular is anti- Spray apparatus, shell (1) top are connected with top cover (4), and inner cavity (12) are circumferentially positioned at shell (1) latus rectum (11) periphery, and are embedded with Piston (5) is provided with glue core engaged therewith in top cover (4) inner cavity on piston (5) top;The inner surface of top cover (4) is by swashing Light melting and coating process heap is welded with laser cladding layer.
  5. 5. the preventer according to claim 4 with laser cladding layer, it is characterised in that: the piston (5) it is inside and outside The steel ring slot inner surface that accessory is embedded on surface, shell (1) and top cover (4) is welded with laser melting coating by laser melting and coating process heap Layer.
  6. 6. the preventer according to claim 1 with laser cladding layer, it is characterised in that: the preventer matches casing The latus rectum and steel ring rooved face of pipe connecting, flange steel ring slot surface are welded with laser cladding layer by laser melting and coating process heap.
  7. 7. the preventer according to claim 1-6 with laser cladding layer, it is characterised in that: the laser is molten The thickness of coating is more than or equal to 0.1mm and is less than or equal to 5mm.
  8. 8. the preventer according to claim 7 with laser cladding layer, it is characterised in that: the thickness of the laser cladding layer Degree is more than or equal to 0.5mm and is less than or equal to 1.45mm.
  9. 9. the preventer according to claim 7 with laser cladding layer, it is characterised in that: the laser cladding layer is by welding Powder is formed under laser melting coating effect with by cladding surface melting, and welding powder is Ni625 nickel-base alloy or E316L stainless steel.
CN201821184565.XU 2018-07-25 2018-07-25 A kind of preventer with laser cladding layer Active CN208685054U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117404041A (en) * 2023-12-14 2024-01-16 中国石油集团渤海钻探工程有限公司 Injection and production wellhead device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117404041A (en) * 2023-12-14 2024-01-16 中国石油集团渤海钻探工程有限公司 Injection and production wellhead device
CN117404041B (en) * 2023-12-14 2024-02-23 中国石油集团渤海钻探工程有限公司 Injection and production wellhead device

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A spray preventer with laser cladding layer

Effective date of registration: 20231228

Granted publication date: 20190402

Pledgee: Hebei Lincheng Rural Commercial Bank Co.,Ltd.

Pledgor: HEBEI BOLU TIANBAO PETROLEUM EQUIPMENT MANUFACTURING CO.,LTD.

Registration number: Y2023980075477