CN208684023U - A kind of automatic coiler - Google Patents
A kind of automatic coiler Download PDFInfo
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- CN208684023U CN208684023U CN201821388254.5U CN201821388254U CN208684023U CN 208684023 U CN208684023 U CN 208684023U CN 201821388254 U CN201821388254 U CN 201821388254U CN 208684023 U CN208684023 U CN 208684023U
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- roll bar
- force application
- cabinet
- force
- plc controller
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Abstract
The utility model provides a kind of automatic coiler, it is related to alumina silicate needle punched blanket production equipment technology, including including two symmetrically arranged cabinets, force application board between two cabinets, the force application apparatus and PLC controller being connect with cabinet and force application board, the cabinet is equipped with the roll bar pair protruded horizontally up, roll bar to can be set to cabinet in and be controlled by PLC controller rotating mechanism and slipping mechanism driving under rotation and horizontal extension, rolled matter can be wound in roll bar to upper by the rotation of roll bar pair, the force application board and roll bar are to being arranged in parallel, for applying pressing force to upper rolled matter to being wound in roll bar in clot, the force application apparatus is used to apply active force to force application board so that force application board generates the pressing force to rolled matter, force application board is connect by force application apparatus with cabinet, one kind provided by the utility model The alternative artificial automatic clot of carry out of automatic coiler.
Description
Technical field
The utility model belongs to alumina silicate needle punched blanket production equipment technology, is to be related to one kind automatically more specifically
Coiler.
Background technique
Alumina silicate needle punched blanket is a kind of heat insulating refractory material, and raw material are melted first and be made fiber by when production, later
By needle thorn, thermal finalization, in length and breadth cut with the processes such as clot, finally obtain finished product.Coiling step therein is needed by being accomplished manually,
Coiler in the prior art be mostly for used in the clots such as cloth, carpet, alumina silicate needle punched blanket thickness, in terms of with
There are bigger differences for cloth, carpet etc., can not apply coiler in the prior art.Artificial clot large labor intensity, and scene
It is severe containing pollutants, operating conditions such as a large amount of fibers, dust in air.
Utility model content
The purpose of this utility model is to provide a kind of automatic coilers, it is intended to which substitution manually carries out alumina silicate needle punched blanket
Automatic clot.
In order to achieve the above purposes, the technical solution adopted by the utility model is: provides a kind of automatic coiler, including two
Symmetrically arranged cabinet, the force application board between two cabinets, the force application apparatus and PLC being connect with the cabinet and force application board
Controller；The cabinet is equipped with the roll bar pair that protrudes horizontally up, and the roll bar is to can be set in the cabinet and be controlled by institute
State rotation and horizontal extension under the driving of the rotating mechanism and slipping mechanism of PLC controller, rolled matter can by roll bar pair from
Turn to be wound in the roll bar to upper；The force application board and the roll bar are to being arranged in parallel, for described to being wound in clot
Roll bar applies pressing force to upper rolled matter；The force application apparatus is used to apply active force so that the force to the force application board
Plate generates the pressing force to the rolled matter, and the force application board is connect by the force application apparatus with the cabinet.
Further, the force application apparatus includes the shaft for being fixedly arranged on described force application board one side, is fixedly arranged on the shaft two
It holds and the force arm perpendicular to the shaft and the force application element set on described force arm one end, the shaft is articulated with the case
On body.
Further, the force application element is clump weight or spring.
Further, the rotating mechanism includes the branch of the turntable connecting with the body pivot, the support roll bar pair
The driving device of support arrangement and the driving roll bar to rotation and with PLC controller electric connection, the turntable are provided with confession
The roll bar is rotatablely connected the through-hole passed through, the roll bar to one end and the support device, and the other end passes through the through-hole
It stretches out outside the cabinet, for the roll bar to that horizontal in the through-hole can slide, the support device is fixed on the sliding plane
On the sliding block of structure.
Further, the support device is the rolling bearing units being fixedly arranged on the sliding block, and the roll bar is fixed to one end
There is support plate, the support disk center is installed with support rod, and the support rod and the rolling bearing units are rotatablely connected.
Further, the driving device include the first sprocket wheel being fixedly connected with the turntable, by chain with it is described
Second sprocket wheel of the first sprocket wheel connection and the first reducing motors for driving second sprocket wheel to rotate and being fixed on the cabinet,
The first reducing motors and the PLC controller are electrically connected.
Further, the slipping mechanism includes the rack gear and cunning for being parallel to the roll bar pair and being fixedly arranged on the cabinet
Rail along the sliding rail sliding block slided, the second reducing motors that are fixedly arranged on the sliding block and can be set to described second and slow down electricity
Machine output end and gear compatible with the rack gear, the second reducing motors and the PLC controller are electrically connected.
Further, the slipping mechanism further includes being respectively arranged on sliding stroke both ends and electrical with the PLC controller
Connection the first limit sensors and the second limit sensors and with first limit sensors and the second limit sensors
The sensing chip being used cooperatively.
Further, the slipping mechanism further includes the first anticollison block and the second anticollision for being respectively arranged on sliding stroke both ends
Block.
Further, the first sensor for detecting the rolled matter, first sensing are provided on the cabinet
Device and the PLC controller are electrically connected.
A kind of beneficial effect of automatic coiler provided by the utility model is: compared with prior art, this is practical new
A kind of automatic coiler of type can beat automatically rolled matter using the pressing force that the rotation of roll bar pair and force application board apply
Volume will be freed manually from the severe clot work of large labor intensity, operating condition, while improve clot efficiency.
Detailed description of the invention
Fig. 1 is a kind of automatic coiler overall structure diagram provided by the embodiment of the utility model；
Fig. 2 is Fig. 1 using symmetrical plane as the diagrammatic cross-section of section；
Fig. 3 is status diagram when will start clot；
Fig. 4 is status diagram in clot；
Status diagram when Fig. 5 closes to an end for clot；
Fig. 6 is the half-section diagram of box inner structure；
Fig. 7 is status diagram when roll bar is in retraction cabinet compared with Fig. 6；
Fig. 8 is the structural schematic diagram at rotating mechanism；
Fig. 9 is A-A diagrammatic cross-section of Fig. 6.
In figure: 1, cabinet, 2, roll bar pair, 3, force application board, 4, rolled matter, 11, articulated slab, 31, shaft, 32, force arm,
33, clump weight, 41, ground, 51, turntable, the 521, first sprocket wheel, 522, connecting rod, 523, chain, the 524, second sprocket wheel, 525,
One decelerating motor, 531, support plate, 532, support rod, 533, rolling bearing units, 543, pedestal, 61, sliding rail, 62, sliding block, 63,
Motor case body, 64, gear, 65, rack gear, 66, square tube, 67, second reducing motors.
Specific embodiment
In order to which technical problem to be solved in the utility model, technical solution and beneficial effect is more clearly understood, with
Lower combination accompanying drawings and embodiments, the present invention will be further described in detail.It should be appreciated that specific reality described herein
It applies example to be only used to explain the utility model, is not used to limit the utility model.
Also referring to Fig. 1 to 3, now a kind of automatic coiler provided by the utility model is illustrated.It is described automatic
Coiler is connect including two symmetrically arranged cabinets 1, the force application board 3 between two cabinets, with cabinet 1 and force application board 3
Force application apparatus and PLC controller.Force application apparatus includes shaft 31, force arm 32 and clump weight 33 in Fig. 1, wherein shaft 31 with
Force application board 3 is fixedly connected on one side and passes through articulated slab 11 and cabinet 1 is hinged.Cabinet 1 is equipped with the roll bar protruded horizontally up to 2, rolls up
Bar rotation and level can be stretched to 2 in the case where being set in cabinet 1 and being controlled by the driving of rotating mechanism and slipping mechanism of PLC controller
Contracting, rolled matter 4 can be wound in roll bar on 2 to 2 rotation by roll bar.Roll bar includes two isometric and disposed in parallel to 2
Roll bar.As shown in Fig. 3 to 5, rolled matter 4 is gradually rolled into a roll 2 rotations under the drive of the turntable 51 of rotating mechanism by roll bar
Shape, arrow R indicates roll bar to 2 sense of rotation under the drive of turntable 51 in figure, and Fig. 3 is that rolled matter 4 enters roll bar to 2 and will
Start state when clot, Fig. 4 is the state during clot, state when Fig. 5 is near completion for clot.Under normal circumstances,
Automatic coiler is set to the end of pipeline, and rolled matter 4 is driven into automatic coiler by pipeline and carries out clot, in Fig. 3
Horizontal arrow indicates the direction of travel that rolled matter 4 is driven by pipeline.Rolled matter 4 is rolled into after web-like by manually being bound,
Then roll bar to 2 retract cabinets 1 in, rolled matter 4 from roll bar to 2 on fall off.As shown in Figure 6 and Figure 7, Fig. 6 is that roll bar is stretched out to 2
State when cabinet 1 is outer, Fig. 7 are state when roll bar retracts in cabinet 1 to 2.As illustrated in fig. 1 and 2, force application board 3 and roll bar are to 2
Be arranged in parallel, in clot to be wound in roll bar to 2 on rolled matter 4 apply pressing force.As shown in figure 4, being applied when clot
Power plate 3 need to apply pressing force F2 to rolled matter 4 to guarantee that rolled matter 4 can be rolled into web-like, and otherwise rolled matter 4 can be because of itself
The toughness that has and web-like cannot be rolled into.Force application apparatus, which is used to apply the force application board 3 active force, makes the generation pair of force application board 3
The pressing force of rolled matter 4, force application board 3 are connect by force application apparatus with cabinet 1.As shown in figure 4, clump weight 33 is set to force arm 32
Extension end simultaneously generates the torque that downward power F1 is rotated in articulated slab 11 to make shaft 31 generate, force application board 3 and shaft 31
It is fixedly connected, the rotation of shaft 31 can drive force application board 3 to generate pressing force F2 to rolled matter 4.During clot, force application board 3
Be in tangent state with 4 moment of rolled matter, and the two is mutually contradicted because of the presence of pressing force F2, until rolled matter 4 from
Until roll bar is detached to 2, clump weight 33 falls back on ground 41 at this time, and force application board 3 returns to horizontal position.
A kind of automatic coiler provided by the utility model, compared with prior art, using roll bar to 2 rotation and
The pressing force that force application board 3 applies carries out automatic clot to rolled matter 4, will manually beat from large labor intensity, operating condition are severe
It is freed in volume work, while improving clot efficiency.
Further, also referring to Fig. 1 and Fig. 2, as a kind of one kind of automatic coiler provided by the utility model
Specific embodiment, force application apparatus include the shaft 31 for being fixedly arranged on 3 one side of force application board, be fixedly arranged on 31 both ends of shaft and perpendicular to turn
The force arm 32 of axis 31 and force application element set on 32 one end of force arm, shaft 31 are articulated on cabinet 1.It exerts a force in Fig. 1 and Fig. 2
Element is clump weight 33.Shaft 31 is hinged by articulated slab 11 and cabinet 1.As shown in figure 4, force arm 32, shaft 31 and force
It is the structure of the similar seesaw of fulcrum that plate 3, which is formed with shaft 31, and clump weight 33 applies downward power to 32 extension end of force arm
F1, the force application board 3 of the other end can generate the pressing force F2 to rolled matter 4.
Further, described to apply as a kind of a kind of specific embodiment of automatic coiler provided by the utility model
Power element is clump weight 33 or spring.Force application element in Fig. 4 is clump weight 33.The effect of force application element is exerting a force when being clot
The extension end of arm 32 applies downward power F1, to generate the power F2 for compressing rolled matter 4 in 3 one end of force application board.Force application element is
When spring, spring one end is connected to the extension end of force arm 32, and the other end is connected to ground, so as to stretch out to force arm 32
End generates downward pulling force.
Further, refering to Fig. 6 and Fig. 8, as a kind of a kind of specific reality of automatic coiler provided by the utility model
Mode is applied, the rotating mechanism includes the support device and driving volume of the turntable 51 being rotatablely connected with cabinet 1, support roll bar to 2
Bar to 2 rotations and the driving device that is electrically connected with the PLC controller, turntable 51 be provided with passed through for the roll bar to 2 it is logical
Hole, roll bar are rotatablely connected 2 one end and support device, and the other end is stretched out outside cabinet 1 by the through-hole, and roll bar can be in institute to 2
Horizontal sliding, the support device in through-hole is stated to be fixed on the sliding block 62 of the slipping mechanism.
The support device is the rolling bearing units 533 being fixedly arranged on sliding block 62, and roll bar is installed with support plate 531 to 2 one end,
531 center of support plate is installed with support rod 532, and support rod 532 and rolling bearing units 533 are rotatablely connected.Rolling bearing units 533 pass through axis
Cushion cap 534 is fixedly connected with sliding block 62.
The driving device includes the first sprocket wheel 521 being fixedly connected with turntable 51, by chain 523 and the first sprocket wheel
The first reducing motors 525 that the second sprocket wheel 524 and the second sprocket wheel 524 of driving of 521 connections are rotated and be fixed on cabinet 1, the
One decelerating motor 525 is electrically connected with PLC controller.Turntable 51 is fixedly connected by connecting rod 522 with the first sprocket wheel.First sprocket wheel
521 between support plate 531 and turntable 51, is provided with via hole on the first sprocket wheel 521 and passes through for roll bar to 2.
Roll bar to 2 rotation process are as follows: first reducing motors 525 drive the rotation of the second sprocket wheel 542, and chain 523 is by second
The rotation of sprocket wheel 524 passes to the first sprocket wheel 521, and the first sprocket wheel 521 is fixedly connected by connecting rod 522 with turntable 51, turntable 51
It is rotatablely connected with cabinet 1, therefore turntable 51 can rotate under the drive of the first sprocket wheel 521.Roll bar passes through logical on turntable 51 to 2
Hole, through-hole has circumferential constraint to 2 to roll bar, so roll bar can be rotated with it to 2 when turntable 51 rotates.Roll bar is to 2
Rotation can drive support plate 531 to rotate, and the support rod 532 of the rotate driving of support plate 531 connection fixed thereto is in rolling bearing units
Rotation in 533.Roll bar has to 2 to be supported at two, is the support of turntable 51 at one, is that rolling bearing units 533 pass through support rod at one
532 and support plate 531 support, this, which is supported at two, can guarantee roll bar to 2 smooth rotations and flexible.
Further, Fig. 6 to Fig. 9 is please referred to, it is specific as a kind of one kind of automatic coiler provided by the utility model
Embodiment, the slipping mechanism include be parallel to the roll bar to 2 and be fixedly arranged on cabinet 1 rack gear 65 and sliding rail 61, can
The sliding block 62 slided along sliding rail 61, the second reducing motors 67 that are fixedly arranged on sliding block 62 and it is set to 67 output end of second reducing motors
And gear 64 compatible with rack gear 65, second reducing motors 67 and PLC controller are electrically connected.Rack gear 65 is solid by square tube 66
On cabinet 1.Second reducing motors 67 are fixedly connected by the motor case body 63 being fixedly arranged on sliding block 62 with sliding block 62.
Process of the roll bar to 2 horizontal extensions are as follows: second reducing motors 67 drive gear 64 to rotate, and gear 64 is matched with rack gear 65
It closes and generates the driving force that second reducing motors 67 are moved along 65 direction of rack gear, second reducing motors 67 are fixedly connected with sliding block 62,
Rack gear 65 is parallel with sliding rail 61, so just having the driving force slided along sliding rail 61 on sliding block 62.Cunning of the sliding block 62 along sliding rail 61
The dynamic axial direction for driving the sliding of rolling bearing units 533 being fixedly arranged on sliding block 62, rolling bearing units 533 and support rod 532 in support rod 532
It is relatively fixed, so support rod 532 can slide under the drive of rolling bearing units 533 along the direction of sliding rail 61.Support rod 532 passes through
Support plate 531 is fixedly connected with roll bar to 2, and roll bar is parallel with sliding rail 61 to 2, thus roll bar to 2 support rod 532 drive
Under it is horizontally moveable, complete it is flexible on cabinet 1, as shown in Figure 6 and Figure 7, Fig. 6 be roll bar to 2 stretch out cabinets 1 it is outer when shape
State, Fig. 7 are state when roll bar retracts in cabinet 1 to 2.
Further, as a kind of a kind of specific embodiment of automatic coiler provided by the utility model, the cunning
Telephone-moving structure further includes being respectively arranged on sliding stroke both ends and limiting with the first limit sensors of PLC controller electric connection and second
Level sensor and the sensing chip being used cooperatively with the first limit sensors and the second limit sensors.First limit sensors and
Second limit sensors are set on cabinet 1, and sensing chip is set on sliding block 62, when sliding block 62 reaches extreme limit of travel, PLC controller
Limit signal can be obtained by the first limit sensors and the second limit sensors to stop to controlling second reducing motors 67
Output power, anti-limited slip block 62 cause equipment damage beyond stroke.
Further, as a kind of a kind of specific embodiment of automatic coiler provided by the utility model, the cunning
Telephone-moving structure further includes the first anticollison block and the second anticollison block for being respectively arranged on sliding stroke both ends.First anticollison block and the second anticollision
Block is mechanical position limitation, when the first limit sensors and the second limit sensors fail, mechanical position limitation can anti-limited slip block 62 exceed
Stroke causes equipment damage.
Further, as a kind of a kind of specific embodiment of automatic coiler provided by the utility model, the case
The first sensor for detecting rolled matter 4 is provided on body 1, first sensor and the PLC controller are electrically connected.Generally
In the case of, automatic coiler is set to the end of pipeline, and rolled matter 4 is driven into automatic coiler by pipeline and carries out clot,
It is rotated as shown in figure 3, when starting clot roll bar need to be restarted after rolled matter 4 enters roll bar to 2 length appropriate to 2.First
Sensor, which can detect the arrival of rolled matter 4 and calculate rolled matter 4 by the conveying speed of rolled matter 4 on the conveyor line, enters roll bar
To 2 length, and starts roll bar when length is appropriate and clot is carried out to 2 rotations.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.
Claims (10)
1. a kind of automatic coiler, it is characterised in that: including two symmetrically arranged cabinets, the force between two cabinets
Plate, the force application apparatus being connect with the cabinet and force application board and PLC controller；
The cabinet is equipped with the roll bar pair that protrudes horizontally up, the roll bar to can be set in the cabinet and be controlled by it is described
Rotation and horizontal extension under the driving of the rotating mechanism and slipping mechanism of PLC controller, rolled matter can pass through the rotation of roll bar pair
The roll bar is wound in upper；
The force application board and the roll bar are to being arranged in parallel, for being applied to upper rolled matter in clot to being wound in the roll bar
Compressive force；
The force application apparatus is used to apply active force to the force application board so that the force application board generates the pressure to the rolled matter
Clamp force, the force application board are connect by the force application apparatus with the cabinet.
2. a kind of automatic coiler as described in claim 1, it is characterised in that: the force application apparatus includes being fixedly arranged on described apply
The shaft on power plate one side is fixedly arranged on the both ends of the shaft and force arm perpendicular to the shaft and is set to described force arm one end
Force application element, the shaft is articulated on the cabinet.
3. a kind of automatic coiler as claimed in claim 2, it is characterised in that: the force application element is clump weight or spring.
4. a kind of automatic coiler as described in claim 1, it is characterised in that: the rotating mechanism includes turning with the cabinet
The turntable of dynamic connection, the support device of the support roll bar pair and the driving roll bar are to rotation and electric with the PLC controller
Property connection driving device, the turntable be provided with for the roll bar to the through-hole passed through, the roll bar is to one end and the support
Device rotation connection, the other end are stretched out outside the cabinet by the through-hole, the roll bar to can in the through-hole it is horizontal sliding
Dynamic, the support device is fixed on the sliding block of the slipping mechanism.
5. a kind of automatic coiler as claimed in claim 4, it is characterised in that: the support device is to be fixedly arranged on the sliding block
On rolling bearing units, the roll bar is installed with support plate to one end, and the support disk center is installed with support rod, the support rod
It is rotatablely connected with the rolling bearing units.
6. a kind of automatic coiler as claimed in claim 4, it is characterised in that: the driving device includes solid with the turntable
Surely the first sprocket wheel for connecting, the second sprocket wheel being connect with first sprocket wheel by chain and driving the second sprocket wheel rotation and
The first reducing motors being fixed on the cabinet, the first reducing motors and the PLC controller are electrically connected.
7. a kind of automatic coiler as claimed in claim 4, it is characterised in that: the slipping mechanism includes being parallel to the volume
Bar pair and be fixedly arranged on rack gear and sliding rail on the cabinet, can along the sliding rail slide sliding block, be fixedly arranged on the sliding block
Second reducing motors and be set to the second reducing motors output end and gear compatible with the rack gear, it is described second slow down
Motor and the PLC controller are electrically connected.
8. a kind of automatic coiler as claimed in claim 7, it is characterised in that: the slipping mechanism further includes being respectively arranged on cunning
Migrate journey both ends and with the PLC controller be electrically connected the first limit sensors and the second limit sensors and with it is described
The sensing chip that first limit sensors and the second limit sensors are used cooperatively.
9. a kind of automatic coiler as claimed in claim 8, it is characterised in that: the slipping mechanism further includes being respectively arranged on cunning
Migrate first anticollison block and the second anticollison block at journey both ends.
10. a kind of automatic coiler as described in claim 1, it is characterised in that: be provided on the cabinet for detecting
The first sensor of rolled matter is stated, the first sensor and the PLC controller are electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821388254.5U CN208684023U (en) | 2018-08-27 | 2018-08-27 | A kind of automatic coiler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821388254.5U CN208684023U (en) | 2018-08-27 | 2018-08-27 | A kind of automatic coiler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208684023U true CN208684023U (en) | 2019-04-02 |
Family
ID=65887081
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821388254.5U Active CN208684023U (en) | 2018-08-27 | 2018-08-27 | A kind of automatic coiler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208684023U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108820962A (en) * | 2018-08-27 | 2018-11-16 | 河北华能耐火保温材料股份有限公司 | A kind of automatic coiler |
-
2018
- 2018-08-27 CN CN201821388254.5U patent/CN208684023U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108820962A (en) * | 2018-08-27 | 2018-11-16 | 河北华能耐火保温材料股份有限公司 | A kind of automatic coiler |
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