CN2086748U - Heating unit for blank of spring - Google Patents
Heating unit for blank of spring Download PDFInfo
- Publication number
- CN2086748U CN2086748U CN90220896U CN90220896U CN2086748U CN 2086748 U CN2086748 U CN 2086748U CN 90220896 U CN90220896 U CN 90220896U CN 90220896 U CN90220896 U CN 90220896U CN 2086748 U CN2086748 U CN 2086748U
- Authority
- CN
- China
- Prior art keywords
- blank
- spring
- medium frequency
- frequency induction
- induction heater
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- General Induction Heating (AREA)
Abstract
The utility model provides a heating unit for a blank of a spring. Multiple groups of medium frequency induction heaters are used for carrying out movable and continuous heating for a blank of a spring to make the blank of a spring ordinarily reach the temperature needed by rolling manufacture within about 20 to 35 seconds. The utility model is especially suitable for processing the blank of a spring of 16 mm to 30 mm and has the advantages of low energy consumption, fast working speed and adequate quality. The requirement of production in bulk can be satisfied, and the productive environment is improved.
Description
The utility model belongs to the hot-work technology, is a kind of device that adopts the Medium frequency induction technology to make spring.
Present spring manufacturing is particularly big to diameter, the spring manufacturing that length is long generally is that the mode that adopts flame heating or electric furnace, electrically contact heating rolls after to blank heating and forms, but this class technology long processing time, power consumption is big and add the easy oxide skin etc. that produces in man-hour, and quality product is difficult for stable.
The purpose of this utility model is to utilize the Medium frequency induction technology to make a kind of heating unit, thereby makes the steady quality of blank heating, improves rate of heating, reduces capability of energy dissipation.
The utility model is to constitute like this: this device has the medium frequency induction heater<1〉of two groups above (containing two groups), transporting mechanism<2 〉, medium frequency induction heater<1〉and transporting mechanism<2〉are installed in respectively on the body<3〉one by one, medium frequency induction heater<1〉connects capacitor for electric induction heating system<4〉and intermediate frequency contactor<5〉and frequency converter<6 〉, be convenient to red-tape operati, transporting mechanism<2〉has stepless speed-regulating motor<7 〉, support roller<8〉and conveyer chain<9 〉, conveyer chain<9〉has connected support roller<8〉and stepless speed-regulating motor<7 〉, medium frequency induction heater<1〉can adopt conventional making method to make in the present invention, this device is suitable for processing the blank of spring that diameter is 16mm--30mm, when the blank of spring of this type of size of processing, the power frequency of this device is 8000Hz, with order on body<3〉5-7 group medium frequency induction heater<1〉being installed is the best, wadding<11〉in the medium frequency induction heater<1〉can adopt carborudum tube, and the coil of every group of medium frequency induction heater<1〉has one group of intersection contact<10 〉.
Accompanying drawing 1 is a process unit synoptic diagram of the present utility model.
Embodiment of the present utility model: five groups of induction heaters are installed on the body, the coil turn of five groups of induction heaters is respectively 20 circles, 20 circles, 26 circles, 20 circles, 20 circles from the body inlet end to exit end, and coil is that 14 * 12 * 1.5 special-shaped side's copper tube coilings form.Well heater on body, places stepless speed-regulating motor, support roller and conveyer chain by the control of frequency conversion unit.During use, be 26 millimeters with a diameter, length is the inlet end that 2.7 meters blank is placed on body.On the support roller, under conveyer chain transmits, blank moves to induction heater, and pass induction heater, temperature by five groups of induction heaters is respectively 300 ℃, 600 ℃ and reaches 900 ℃ at last, at this moment send into bushing machine immediately and roll, so just finished the technology that rolls spring, finish these technology front and back and only need 20-30 second.
The spring of the utility model processing is heated evenly, quality is good and process velocity fast, power consumption is little.
Claims (2)
1, a kind of device of blank of spring heating is characterized in that it has medium frequency induction heater<1 of two groups above (containing two groups) 〉, transporting mechanism<2 〉; Medium frequency induction heater<1〉and transporting mechanism<2 be installed in body<3 one by one respectively on, medium frequency induction heater<1〉be connected capacitor for electric induction heating system<4〉and intermediate frequency contactor<5 and frequency converter<6 on, transporting mechanism<2〉stepless speed-regulating motor<7 are arranged, support roller<8 and conveyer chain<9, conveyer chain<9〉connected support roller<9 and stepless speed-regulating motor<7;
2, according to the device of the described blank of spring heating of claim 1, it is characterized in that: the wadding<11〉in the medium frequency induction heater<1〉can be selected carborudum tube for use, and the coil of every group of medium frequency induction heater<1〉has one group of intersection contact<10 〉.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN90220896U CN2086748U (en) | 1990-09-18 | 1990-09-18 | Heating unit for blank of spring |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN90220896U CN2086748U (en) | 1990-09-18 | 1990-09-18 | Heating unit for blank of spring |
Publications (1)
Publication Number | Publication Date |
---|---|
CN2086748U true CN2086748U (en) | 1991-10-16 |
Family
ID=4899199
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN90220896U Expired - Lifetime CN2086748U (en) | 1990-09-18 | 1990-09-18 | Heating unit for blank of spring |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN2086748U (en) |
-
1990
- 1990-09-18 CN CN90220896U patent/CN2086748U/en not_active Expired - Lifetime
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CX01 | Expiry of patent term |