CN208664372U - Polyester insulated pipe processing device - Google Patents
Polyester insulated pipe processing device Download PDFInfo
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- CN208664372U CN208664372U CN201820365776.7U CN201820365776U CN208664372U CN 208664372 U CN208664372 U CN 208664372U CN 201820365776 U CN201820365776 U CN 201820365776U CN 208664372 U CN208664372 U CN 208664372U
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Abstract
The utility model discloses a kind of polyester insulated pipe processing devices, including PLC controller, polyester film discharging device, baking oven, polyester film pipe-reeling device and the cutter matched with pipe-reeling device, the polyester film discharging device, including bracket, several polyester film rolls and the 4th motor for driving polyester film roll to rotate, the top setting gluing water installations of the bracket and the tensioning apparatus matched with gluing water installations is arranged in one end of the bracket；The polyester film pipe-reeling device includes first base, roll pipe assemby is arranged in the top of the first base, the roll pipe assemby includes mandrel support base, mandrel regulating device and mandrel driving device, mandrel is installed on the mandrel support base, polyester film item can be eliminated and enter the deflecting force after pipe-reeling device, film position is prevented when subsequent pipe crimping to occur moving up and down and unstable.
Description
Technical field
The utility model relates generally to polyester tube processing mandrel field, specifically a kind of polyester insulated pipe processing device.
Background technique
Now, mandrel used in polyester tube processing is similar to paper tube and rolls mandrel, using whole pole as mandrel,
It carries out the different of polyester film item when pipe crimping and there is opposite rubbing between layers, for whole pole as mandrel, mandrel is one
It is whole, the opposite rubbing between different layer films cannot be well adapted to, it is unqualified to easily lead to product, in addition, different when pipe crimping
Opposite rubbing between strata ester film item will increase the frictional force between polyester film item, and frictional force is excessive easily to make mandrel heat up.
When polyester insulated pipe is processed, directly cam ring is locked with bolt, the plane injustice shape where cam ring and riser,
Then bolt axis and cam ring axle center injustice shape are easy to appear loosenings, and it is unreliable to lock, therefore, in pipe crimping cam ring axis and
An angle is had between mandrel, when processing the polyester insulated pipe of different-diameter, needs to carry out adjustment appropriate to angle, if folder
When angle is not suitable with the diameter of polyester insulated pipe, it may appear that cam ring follower back pressure is in the curve side of cam ring, servo motor
Speed pass to the speed of polyester insulated pipe and will fluctuate, when fluctuation, often results in the production between layers of polyester film item
There is angle between cam ring axis and mandrel in the prior art so that the polyester insulated pipe of processing is unqualified in raw relative motion
When, the fluctuation of angle bring generally is offset by adjusting the angle for compressing belt, but fluctuation can not be eliminated, it still can be once in a while
There is the generation relative motion between layers of polyester film item.
It in polyester insulated pipe process, uniformly coats, is needed polyester film item during coating glue
Tightly, polyester film item is made to keep smooth, existing tension control system is all rigid tensioning, when clamping stagnation occurs in polyester film item
Buffering is not can be carried out, the polyester film rule clamping stagnation once occurs and is easier to be broken.
Utility model content
To solve the deficiencies in the prior art, the utility model provides a kind of polyester insulated pipe processing device, polyester film
Item enters polyester film guiding trestle after being come out by baking oven, and the film of oven interior is parallel to each other, and export bracket changes
Become polyester film outlet angle, the height of polyester film guiding trestle on pipe-reeling device is cooperated after polyester film item stretching baking oven
It is poor to spend, and is layered film in short transverse, can guide film at the circle distribution state for meeting film frame, can eliminate
Polyester film item enters the deflecting force after pipe-reeling device, and film position is prevented when subsequent pipe crimping to occur moving up and down and unstable,
For improving the qualification rate of production efficiency and polyester insulated pipe finished product.
The utility model to achieve the above object, is achieved through the following technical solutions:
Polyester insulated pipe processing device, including PLC controller, polyester film discharging device, baking oven, polyester film pipe crimping dress
The cutter set and matched with pipe-reeling device.
Several polyester film rolls and use is arranged in one end of the polyester film discharging device, including bracket, the bracket
In magnetic powder cluth is arranged on the 4th motor for driving the rotation of polyester film roll, the 4th motor, the top of the bracket is set
The tensioning apparatus setting gluing water installations and being matched with gluing water installations；
The polyester film pipe-reeling device includes first base, and roll pipe assemby is arranged in the top of the first base, described
Roll pipe assemby includes mandrel support base, mandrel regulating device, installs mandrel on the mandrel support base；
The polyester film item is involved in by polyester film into tensioning apparatus, then through polyester film discharging device coating glue
Enter baking oven afterwards, 180 ° is turned in baking oven, 55 ° to 65 ° of the film exit angle of baking oven simultaneously cooperates polyester film item guiding branch
Frame is by polyester film item to mandrel.
The mandrel regulating device includes the second riser and the mandrel support base driving device being mounted on the second riser,
The mandrel support base driving device includes cam ring, and cylinder shape groove is arranged in the cam ring, is set in the cylinder shape groove
Cam ring hunting gear is set, the cam ring hunting gear includes 3 servo-actuated pedestals, and 3 servo-actuated pedestal annular arrays are set
It sets in cylinder shape groove, attachment base is set on the servo-actuated pedestal, the attachment base is slidably connected with cam ring, the convex
The directive slide track that wheel setting is matched with attachment base, the directive slide track has a minimum point and a highest point, described minimum
Connected between point, highest point by round and smooth curved surface, in three attachment base sliding processes always two forward slips, one backward
Sliding；
The mandrel support base, including 3 mandrel pedestals, 3 mandrel pedestals are centrosymmetric distribution, and two adjacent
Mandrel pedestal is contacted with each other by tapered end, and the apex angle α of the tapered end is 120 °；
The mandrel includes 120 ° of segments corresponding with mandrel position base, quantity, the cross of 120 ° of segments
Section is sector, and the corresponding central angle of the sector is 120 °, and 3 120 ° of segments, which are separately fixed on mandrel pedestal, to be formed
One pole；
Connecting plate is arranged in the other end of the mandrel pedestal, and the other end of the connecting plate is connect with servo-actuated pedestal；3
It is arranged outer sleeve outside the connecting plate, quantity, position and connecting plate adaptable sliding slot are axially set in the outer sleeve, it is described
Sliding block is set in sliding slot, and the sliding block is arranged far from one end of outer sleeve to be connect with connecting plate, and the outer sleeve passes through synchronous belt
With the linkage of third motor；
The first base is located relatively at the top setting polyester film guiding trestle of mandrel, and the first base is opposite
Belt, the second compression belt are compressed positioned at the lower section of mandrel arranged in a crossed manner first；It further include for installing the first compression belt
First fastener and for install second compression belt second fastener；
The first fastener includes the first transverse slat, and the two sides that first transverse slat is located relatively at mandrel are respectively set the
The both ends of one belt pulley, the first compression belt are mounted on the first belt pulley, and one end setting of first transverse slat is used for
The first motor for driving the first belt pulley to rotate, the first compression belt are located at the winding of the part above the first belt pulley mandrel
One circle；
The second fastener includes the second transverse slat, and the two sides that second transverse slat is located relatively at mandrel are respectively set the
The both ends of two belt pulleys, the second compression belt are mounted on the second belt pulley, and one end setting of second transverse slat is used for
The second motor for driving the second belt pulley to rotate, the part that the second compression belt is located above the second belt pulley are contacted with mandrel,
The angle of first compression belt and mandrel is α1, the second angle for compressing belt and mandrel is α2, α1、α2It is adjustable；
The first motor, the second motor, the third motor, the 4th motor are connect with PLC controller.
First transverse slat is located at the lower section of the second transverse slat, and first transverse slat can horizontally rotate adjusting with respect to pedestal
The angle of one compression belt and mandrel is α1, demarcation plate is arranged in the bottom end of second transverse slat, and the bottom end of the demarcation plate is opposite
Mounting base is set positioned at the two sides of the first transverse slat, second transverse slat can be horizontally rotated adjusting second with opposing spaced apart plate and compress skin
The angle of band and mandrel is α2；
Third riser is set on the demarcation plate, and the two sides up and down that the top of the third riser is located relatively at mandrel are respectively set
A mandrel supporting guide wheel is set, the mandrel supporting guide wheel compresses belt contacts with first.
Further include cam ring regulating device, including the fastening bolt being mounted on the second riser, is set on second riser
The through-hole matched with fastening bolt is set, hemispherical groove is arranged far from one end of cam ring in the through-hole, and the hemispherical is recessed
Hemispherical cushion block is set in slot, the locking screw holes matched with fastening bolt, the fastening spiral shell are set on the hemispherical cushion block
Bolt sequentially passes through locking screw holes, through-hole is threadedly coupled with cam ring, and four adjusting screw holes, the tune are arranged on second riser
It saves setting in screw hole and adjusts bolt, four adjusting bolts are centrosymmetric centered on hemispherical groove, are adjusted bolt and are worn
Screw hole is overregulated to contact with cam ring.
The gluing water installations include skin adhesive cup and upper glue mold, the upper glue die tip setting groove and with
Glue feeding opening is arranged in the bottom end of the upper cover plate that groove matches, the groove, is arranged between the upper cover plate and upper glue mold and supplies
The gap that polyester film item passes through, the skin adhesive cup are connected to by tube of glue with glue feeding opening；
The tensioning apparatus includes polyester film strainer, and the polyester film strainer includes first perpendicular
Several first mounting bases are arranged in plate, the top of the starting stave, setting tensioning pull rod, the tensioning in first mounting base
Pull rod is rotatablely connected by swinging axle and the first mounting base, and the tensioning pull rod can be in perpendicular with respect in the first mounting base
Lower rotation, the tensioning pull rod install the first compression bar far from one end of swinging axle, the first guiding of setting in the top of the first compression bar
The second directive wheel is arranged in the lower section of the first compression bar in wheel, and first directive wheel, the second directive wheel, the first compression bar are triangular in shape
Distribution；
Further include the support plate for installing the first directive wheel, quantity, position and the first guiding are set in the support plate
The adaptable tension sensor of wheel, pulling force exception indicator light, the tension sensor, pulling force exception indicator light are controlled with PLC
Device connection.
The baking oven includes baking oven ontology, and the upper and lower ends of the baking oven ontology are respectively provided with drying tunnel, and the drying tunnel includes sky
Gas heating zone and Air mixing section, the baking oven ontology are connected to by air intake with air heating zone, the baking oven ontology phase
Area's connection is mixed with air by air outlet slit, blower and heating device, the blower, heating are set in the air heating zone
Device is connect with PLC controller；
Partition is set in the baking oven ontology, baking oven ontology is divide into upper part and lower part by the partition, and the one of the partition
End is connect with baking oven ontology, and there are gaps between the other end and baking oven ontology of the partition, and the baking oven ontology is in gap
First fixed pulley is set, and the two sides up and down that one end far from the first fixed pulley of the baking oven ontology is located relatively at partition are set respectively
Polyester film entrance, the outlet of polyester film item are set, guide channel, the guide channel is arranged in the polyester film exit
It is 55 ° to 65 ° with baking oven ontology angle, the export bracket matched with guide channel is set on the partition.
The export bracket includes second base, and several cross bars are arranged in the second base, and is arranged on the cross bar
Two fixed pulleys, polyester film item bypass the second fixed pulley and pass through guide channel stretching baking oven ontology after turning to 180 °.
The polyester film guiding trestle includes L-type support rod, and the cross bar of the L-type support rod is located at the upper of mandrel
Square, several connecting rods are arranged in side-by-side horizontal on the cross bar, and one end setting first of the connecting rod far from L-type support rod is tiltedly
The 5th directive wheel is arranged in the top of connecting rod in bar, first brace, and first brace is in the top of connecting rod setting the
Two braces, second brace extend obliquely upward and the 4th directive wheel, first brace are arranged in the top of the 5th directive wheel
Third brace is set in the lower section of connecting rod, the third brace extends obliquely and in the 6th guiding of the lower section of connecting rod setting
Wheel, the 4th directive wheel, the 5th directive wheel, the 6th directive wheel be distributed on a circumference centered on mandrel, and described the
Four directive wheels, the 5th directive wheel, the 6th guide wheel group are successively successively decreased at the radius of circumference.
Glue detection sensor is set in the skin adhesive cup.
Detailed description of the invention
Attached drawing 1 is the structural schematic diagram of the utility model；
Attached drawing 2 is the structural schematic diagram of polyester film discharging device.
Attached drawing 3 is the structural schematic diagram for gluing water installations.
Attached drawing 4 is the structural schematic diagram of upper glue mold；
Attached drawing 5 is the schematic diagram of internal structure of upper glue mold；
Attached drawing 6 is the schematic diagram of internal structure of baking oven；
Attached drawing 7 is the structural schematic diagram of 120 ° of segments.
Attached drawing 8 is the structural schematic diagram of baking oven.
Attached drawing 9 is the structural schematic diagram of mandrel regulating device.
Attached drawing 10 is the structural schematic diagram of cam ring regulating device.
Attached drawing 11 is the structural schematic diagram of connecting plate.
Attached drawing 12 is the structural schematic diagram of polyester film pipe-reeling device.
Attached drawing 13 is the structural schematic diagram of first base.
Attached drawing 14 is the structural schematic diagram of polyester film guiding trestle.
Attached drawing 15 is the structural schematic diagram of tensioning apparatus.
Label shown in attached drawing: 1, PLC controller；11, the first brace；12, the second brace；13, third brace；14, L-type
Support rod；15, connecting rod；2, bracket；21, polyester film roll；22, magnetic powder cluth；3, first base；31, the second riser；
32, cam ring；33, it is servo-actuated pedestal；34, attachment base；35, mandrel pedestal；36, connecting plate；37, sliding block；4, mandrel；41,120°
Segment；411, first belt is compressed；412, second belt is compressed；413, the first transverse slat；414, first motor；415, second is horizontal
Plate；416, the second motor；417, demarcation plate；418, third riser；419, mandrel supporting guide wheel；42, outer sleeve；43, third
Motor；44, cutter；45, cylinder；46, movable plate；5, polyester film item；6, fastening bolt；61, hemispherical cushion block；62, it adjusts
Bolt；7, skin adhesive cup；71, upper glue mold；72, groove；73, upper cover plate；74, tube of glue；75, tension sensor；8, first
Riser；81, the first mounting base；82, it is tensioned pull rod；83, the first compression bar；84, support plate；9, baking oven ontology；91, air heats
Area；92, Air mixing section；93, blower；94, heating device；95, partition；96, the first fixed pulley；97, polyester film entrance；
98, polyester film item exports；99, second base；991, cross bar；992, the second fixed pulley.
Specific embodiment
With reference to the drawings and specific embodiments, the utility model is described in further detail.It should be understood that these embodiments are only used for
Illustrate the utility model rather than limitation the scope of the utility model.In addition, it should also be understood that, having read the utility model instruction
Content after, those skilled in the art can make various changes or modifications the utility model, and such equivalent forms are equally fallen
In range defined herein.
Embodiment 1:
Polyester insulated pipe processing device, including PLC controller 1, polyester film discharging device, baking oven, polyester film pipe crimping
Device and the cutter 44 matched with pipe-reeling device, it is preferred that further include cutter servo slide unit, cutter servo slide unit outlet pipe speed
Degree drives cutter 44 to move, and so that cutter 44 is kept opposing stationary in axis direction with polyester insulated pipe, to guarantee in Pipe Cutting
The pipe crimping production of front will not be interfered in journey, for improving the qualification rate of production efficiency and polyester insulated pipe finished product.
The polyester film discharging device, including bracket 2, one end of the bracket 2 be arranged several polyester film rolls 21 with
And the 4th motor for driving polyester film roll 21 to rotate, magnetic powder cluth 22, the bracket 2 are set on the 4th motor
Top setting gluing water installations and with the tensioning apparatus that matches of gluing water installations；
The polyester film pipe-reeling device includes first base 3, and roll pipe assemby, institute is arranged in the top of the first base 3
Stating roll pipe assemby includes mandrel support base, mandrel regulating device, installs mandrel 4 on the mandrel support base；
The polyester film item 5 enters tensioning apparatus by polyester film roll 21, then coats through polyester film discharging device
Enter baking oven after glue, 180 ° is turned in baking oven, 55 ° of 98 angle in polyester film item outlet of baking oven to 65 ° and cooperates polyester
For film tape guiding trestle by polyester film item 5 to mandrel 4, the angle of polyester film item outlet 98 is preferably 60 °.Polyester film item
Enter polyester film guiding trestle after being come out by baking oven, and the film of oven interior is parallel to each other, export bracket changes
Polyester film outlet angle, polyester film item stretch out baking oven after cooperate pipe-reeling device on polyester film guiding trestle height
Difference is layered film in short transverse, can guide film at the circle distribution state for meeting film frame, can eliminate poly-
Ester film item enters the deflecting force after pipe-reeling device, and film position is prevented when subsequent pipe crimping to occur moving up and down and unstable.
Preferably, the mandrel regulating device includes the second riser 31 and the mandrel being mounted on the second riser 31 support
Seat driving device, the mandrel support base driving device includes cam ring 32, and cylinder shape groove, institute is arranged in the cam ring 32
It states and cam ring hunting gear is set in cylinder shape groove, the cam ring hunting gear includes described in 3 servo-actuated pedestals 33,3
Servo-actuated 33 annular array of pedestal is arranged in cylinder shape groove, and attachment base 34, the attachment base are arranged on the servo-actuated pedestal 33
34 are slidably connected with cam ring 32, and the directive slide track matched with attachment base 34, the directive slide track is arranged in the cam ring 32
There are a minimum point and a highest point, is connected between the minimum point, highest point by round and smooth curved surface, three attachment bases 34
In sliding process always two forward slips, one slide backward, cam ring hunting gear rotates in cylindrical drum, directive slide track
It guides servo-actuated pedestal 33 to do revolution between minimum point, highest point to move back and forth.
The mandrel support base, including 3 mandrel pedestals, 3 mandrel pedestals are centrosymmetric distribution, and two adjacent
Mandrel pedestal is contacted with each other by tapered end, and the apex angle α of the tapered end is 120 °；
The mandrel 4 includes 120 ° of segments 41 corresponding with mandrel position base, quantity, 120 ° of segments 41
Cross section be sector, 3 120 ° of segments 41 are separately fixed at one pole of composition on mandrel pedestal；
Connecting plate 36 is arranged in the other end of the mandrel pedestal, and the other end of the connecting plate 36 and servo-actuated pedestal 33 connect
It connects；
It is arranged outer sleeve 42 outside 3 connecting plates 36, quantity, position and connecting plate are axially set in the outer sleeve 42
36 adaptable sliding slots, the sliding slot is interior to be arranged sliding block 37, one end setting and connecting plate of the sliding block 37 far from outer sleeve 42
36 connections, the outer sleeve 42 pass through the linkage of synchronous belt and third motor 43, for being drivingly connected the rotation of strip moving mandrel.
Preferably, one end of 120 ° of segments 41 is arranged brace, and the angle between the brace and 120 ° of segments is 175.5 °-
176.5 °, the cross section of the cross bar and brace is sector, and the corresponding central angle of the sector is 120 °.By oblique when use
Bar is mounted on mandrel pedestal, and the use of mandrel 4 is split type, opposite can be slided between 120 ° of different segments 41, Neng Goushi
The opposite rubbing between different layer films is answered, improves the qualification rate of product, while mandrel 4 damages, where replacement breakage
120 ° of segments 41 it is very convenient, 120 degree of segments with diameter may be used interchangeably.When outer sleeve 42 starts turning, lead to
Crossing connecting plate 36 drives servo-actuated pedestal 33 to slide in directive slide track, and revolution is done under the guidance of directive slide track and is moved back and forth, even
Fishplate bar 36 moves reciprocatingly together with moving mandrel's pedestal, and mandrel pedestal drives pipe crimping mandrel 4 to slide, and adapts between different layer films
Opposite rubbing, can be improved the qualification rate of product.
Preferably, the first base 3 is located relatively at the top setting polyester film guiding trestle of mandrel 4, and described the
The lower section arranged in a crossed manner first that one pedestal 3 is located relatively at mandrel 4 compresses belt 411, second and compresses belt 412；It further include being used for
Installation first compresses the first fastener of belt 411 and the second fastener for installing the second compression belt 412；
The first fastener includes the first transverse slat 413, and first transverse slat 413 is located relatively at the two sides point of mandrel 4
First belt pulley is not set, and the both ends of the first compression belt 411 are mounted on the first belt pulley, first transverse slat 413
One end setting for drive the first belt pulley rotate first motor 414, it is described first compress belt 411 is located at the first belt
The part winding mandrel 4 one of wheel top encloses；Preferably, the one end of first transverse slat 413 far from first motor 414 is horizontally disposed
Cylinder 45, the cylinder 45 is parallel with the first transverse slat 413, and movable plate 46, the activity are arranged on the piston rod of the cylinder 45
Plate 46 is slidably connected with the first transverse slat 413, and the first belt pulley close to cylinder 45 is mounted on movable plate 46.
The second fastener includes the second transverse slat 415, and second transverse slat 415 is located relatively at the two sides point of mandrel 4
Second belt pulley is not set, and the both ends of the second compression belt 412 are mounted on the second belt pulley, second transverse slat 415
One end setting for drive the second belt pulley rotate the second motor 416, second compress belt 412 is located on the second belt pulley
The part of side is contacted with mandrel 4, and the angle of the first compression belt 411 and mandrel 4 is α1, second compresses belt 412 and mandrel 4
Angle is α2, α1、α2It is adjustable.
Preferably, first transverse slat 413 is located at the lower section of the second transverse slat 415, and first transverse slat 413 can be opposite
It is α that first base 3, which horizontally rotates adjusting first to compress belt 411 and the angle of mandrel 4,1, the bottom end of second transverse slat 415 is set
Demarcation plate 417 is set, the bottom end of the demarcation plate 417 is located relatively at the two sides setting mounting base of the first transverse slat, second transverse slat
It is α that adjusting second can be horizontally rotated with opposing spaced apart plate 417 to compress belt 412 and the angle of mandrel 42；
Third riser 418 is set on the demarcation plate 417, and the top of the third riser 418 is located relatively at the upper of mandrel 4
A mandrel supporting guide wheel 419 is respectively arranged in lower two sides, and the mandrel supporting guide wheel 419 connects with the first compression belt 411
Touching.
The first motor 414, the second motor 416, the third motor 43, the 4th motor connect with PLC controller 1
It connects, polyester film item 5 is pressed on mandrel 4 by first fastener, second fastener, makes the glue on polyester film item 5
Bonding, α1、α2It is adjustable, it can be by adjusting α1The error in terms of the width dimensions of ester film is eliminated, when the actual size of film
Less than theoretical size, rolls out to combine between the product film come at this time and have the gap product and do not meet process specifications, pipe crimping
A part of speed is projection of 411 speed of the first compression belt in 4 axis direction of mandrel, compresses belt by increasing first
411 with the angle α of mandrel 41, work as α1The speed of the projection reduces exit velocity when increasing (in the case that other conditions are constant)
Reduce, this just promotes film mutually to draw close elimination gap.
It preferably, further include 32 regulating device of cam ring, it is described including the fastening bolt 6 being mounted on the second riser 31
The through-hole matched with fastening bolt 6 is set on the second riser 31, and hemispherical is arranged far from one end of cam ring 32 in the through-hole
Groove, the hemispherical groove is interior to be arranged hemispherical cushion block 61, is arranged on the hemispherical cushion block 61 and matches with fastening bolt 6
Locking screw holes, the fastening bolt 6 sequentially passes through locking screw holes, through-hole is threadedly coupled with cam ring 32, second riser
Four adjusting screw holes are set on 31, and setting adjusts bolt 62 in the adjusting screw hole, and four adjusting bolts 62 are with hemispherical
It is centrosymmetric centered on groove, adjusts bolt 62 and contacted across screw hole is adjusted with cam ring 32, cam ring can be around fastening bolt
It is rotated up and down 0.5 °, the angle of camshaft line and mandrel 4 is adjusted by the tilt angle of cam ring 32, the regulative mode of angle:
When needing to adjust 4 axis angle of camshaft line and mandrel, first unscrew fastening bolt 6, four adjustings for adjusting periphery hold out against spiral shell
Bolt withstands cam ring 32, hemispherical cushion block 61 and fixed plate upper half spherical groove in different directions by four adjusting bolts 62
Cooperation can be adjusted to suitable angle, hemispherical gasket can be automatically inclined automatically along 32 axis of cam ring deflection direction deflection
Turn an adjustment angle, then tightens fastening bolt 6.Cam ring 32 is locked by fastening bolt 6, is held out against by adjusting bolt 62
Cam ring 32 adjusts the angle between the axis of cam ring 32 and the axis of mandrel 4, be always ensured that the axis of fastening bolt 6 with
32 axis of cam ring is parallel, so that it is guaranteed that locking is solid and reliable, the angle between camshaft line and mandrel 4 will not change, so that
Angle can be good at adapting to the diameter of polyester insulated pipe when pipe crimping.It is and existing by adjusting the angle of camshaft line and mandrel 4
Compressed in technology belt angle adjust it is complementary, come the generation relative motion between layers of polyester film item when eliminating pipe crimping,
Equipment is improved to the versatility of thin-film width size serious forgiveness and equipment.
Preferably, the gluing water installations include skin adhesive cup 7 and upper glue mold 71, upper 71 top of glue mold
Groove 72 and the upper cover plate matched with groove 72 73 are set, and upper cover plate 73 covers groove 72, glue during upper glue
Always it inside the groove 72 in upper glue mold 71, is not contacted with air, diluent will not volatilize, and not only greatly slow down glue
The setting time of water, can long-time continuous operation do not need to clean, and the content of glue particle in air gas can be reduced.Institute
The bottom end setting glue feeding opening of groove 72 is stated, setting is passed through for polyester film item between the upper cover plate 73 and upper glue mold 71
Gap, the skin adhesive cup 7 are connected to by tube of glue 74 with glue feeding opening, and sebific duct can be teflon hose, certainly using glue
Pressure that the gravity of body generates applies pressure by other equipment and is sent into glue and goes up in glue mold 71, and upper cover plate 73 can be with
Groove 72 cooperates, and is uniformly coated on polyester film item under the action of glue self gravity, the skin adhesive cup 7 is fixed on height
In the position of upper glue mold 71, the front of film moves to gap outlet by gap import and takes away glue, with stylish glue
Water, which constantly supplements, comes to occur that the glue solidifies, guarantees not having to cleaning gum box for a long time in this way, while film
The back side be adjacent to upper cover plate 73, glue can be prevented to be coated to the back side of film.
The tensioning apparatus includes polyester film strainer, and the polyester film strainer includes starting stave
8, several first mounting bases 81 are arranged in the top of the starting stave 8, setting tensioning pull rod 82 in first mounting base 81,
For the tensioning pull rod 82 by swinging axle and the rotation connection of the first mounting base 81, the tensioning pull rod 82 can phase in perpendicular
First mounting base 81 is rotated upwardly and downwardly, the tensioning pull rod 82 installs the first compression bar 83 far from one end of swinging axle, in the first pressure
The first directive wheel is arranged in the top of bar 83, and the second directive wheel, first directive wheel, second is arranged in the lower section of the first compression bar 83
Directive wheel, the distribution triangular in shape of the first compression bar 83；Polyester film item is successively manually bypassed into the first directive wheel, the first pressure before booting
Bar 83, the second directive wheel, tensioning pull rod 82 naturally droops under the gravity of itself, when compression bar is hung on film,
The gravity for being tensioned pull rod 82 itself generates a tensile force, achievees the purpose that tensioning；When film accidentally clamping stagnation occurs, tensioning is drawn
Bar 82 can be rotated upwardly and downwardly along swinging axle, be capable of providing buffering, reduce machine stop times and film breaks number.
Preferably, further include support plate 84 for installing the first directive wheel, quantity, position are set in the support plate 84
Adaptable tension sensor 75, pulling force exception indicator light with the first directive wheel, the tension sensor 75, pulling force indicate extremely
Lamp is connect with PLC controller 1.Tension sensor 75 measures tension of the film by the first directive wheel when, to a plurality of polyester
The tension of film item carries out lateral comparison, to Mr. Yu polyester film tension and other there are relatively large deviation or corresponding
75 numerical value change frequency of tension sensor is excessively high or the tension of polyester film film is more than bound, can shut down and subtract in time
Few film breaks number, improves product qualification rate, the generation of waste product is greatly decreased.
Preferably, the baking oven includes baking oven ontology 9, and the upper and lower ends of the baking oven ontology 9 are respectively provided with drying tunnel, the baking
Road includes air heating zone 91 and Air mixing section 92, and the baking oven ontology 9 is connected to by air intake with air heating zone 91,
9 phase of baking oven ontology mixes with air area 92 by air outlet slit and is connected to, and 93 He of blower is arranged in the air heating zone 91
Heating device 94, the blower 93, heating device 94 are connect with PLC controller 1, are returned automatically when there is cancel closedown baking oven
Stop, preventing stick to each other under the action of blower 93 is dried that relaxes after polyester film item 5 is shut down in baking oven, preventing to shut down causes
Related question.Heating device 94 can be PTC ceramics heating sheet, be heated using low-power, the heating source PTC ceramics of large area
Piece, the air in baking oven ontology 9 are sent to heating region by blower 93 and become hot-air, subsequently into Air mixing section 92,
92 air movement of Air mixing section can generate convection current, transmit the temperature of air in Air mixing section 92 can mutually, to reach
Then the purpose of temperature equalization just can enter oven interior and be circulated.
Partition 95 is set in the baking oven ontology 9, baking oven ontology 9 is divide into upper part and lower part by the partition 95, it is described every
One end of plate 95 is connect with baking oven ontology 9, and there are gap, the baking ovens between the other end and baking oven ontology 9 of the partition 95
Ontology 9 is arranged the first fixed pulley 96 in gap, one end far from the first fixed pulley 96 of the baking oven ontology 9 be located relatively at every
Polyester film entrance 97, polyester film item outlet 98, the polyester film item outlet 98 is respectively set in the two sides up and down of plate 95
Place's setting guide channel, the guide channel and 9 angle of baking oven ontology are 55 ° to 65 °, and setting and guiding are logical on the partition 95
The export bracket that road matches；
Preferably, the export bracket includes second base 99, and several cross bars, the cross are arranged in the second base 99
Second fixed pulley 992 is set on bar, and polyester film item is stretched out around the second fixed pulley 992 by guide channel after turning to 180 °
Baking oven ontology 9.It is designed using double drying tunnels, reduces half relative in single layer drying tunnel occupied area.
Preferably, the polyester film guiding trestle includes L-type support rod 14, the cross bar position of the L-type support rod 14
Several connecting rods 15 are set in side-by-side horizontal on the top of mandrel 4, the cross bar, the connecting rod 15 is far from L-type support rod 14
One end be arranged the first brace 11, first brace 11 connecting rod 15 top be arranged the 5th directive wheel, described first tiltedly
The second brace 12 is arranged in the top of connecting rod 15 in bar 11, and second brace 12 extends obliquely upward and in the second directive wheel
Top is arranged first brace 11 and the second brace 12 is arranged in the top of connecting rod 15, and second brace 12 prolongs obliquely
It stretches and the 4th directive wheel is set in the top of the 5th directive wheel, first brace 11 is oblique in the lower section of connecting rod 15 setting third
Bar 13, the third brace 13 extend obliquely and the lower section of connecting rod 15 be arranged the 6th directive wheel, the 4th directive wheel,
5th directive wheel, the 6th directive wheel are distributed on a circumference centered on mandrel 4, the 4th directive wheel, the 5th guiding
Wheel, the 6th guide wheel group are successively successively decreased at the radius of circumference, are rolled all films of insulating sleeve and are all oriented to by film frame
Onto mandrel 4, film being equidistant to mandrel 4 on the same circumference, the distance and angle of each film to mandrel 4 are all
Be it is identical, the stability and product qualified rate for rolling polyester casing can all improve.
Preferably, glue detection sensor is set in the skin adhesive cup 7.
Polyester insulated pipe processing technique, includes the following steps
S1, the number for choosing polyester film roll 21, polyester film roll 21 is attached on releasing bracket, film is passed through upper
Sealing rubber die and baking oven, are then directed to 4 position of mandrel by film guiding trestle, and skin adhesive cup 7 injects glue；
Glue is stored in S2, skin adhesive cup 7 and compresses belt 411, second for first and compresses 412 tensioner of belt, when baking oven temperature
Polyester film pipe-reeling device brings into operation after spending the temperature for reaching setting；
The electricity for the pulling force magnetic powder cluth 22 that PLC controller 1 is fed back according to weighing sensor in S3, equipment running process
Stream controls the tension of polyester film item；
S4, polyester film item 5 is eliminated by adjusting the angle of the angle or camshaft line and mandrel 4 that compress belt
Influence of the scale error to polyester film item pipe, improve equipment to the versatility of thin-film width size serious forgiveness and equipment.
After S5, coil length reach the length of setting, start cutter；
Glue quantity in skin adhesive cup 7 is monitored in S6, equipment running process in real time, when glue detection sensor detects glue quantity
Glue is added when insufficient；
S7,1. when pulling force be more than setting limiting value equipment autostop, when accidentally there is clamping stagnation in film, polyester film
Strainer is capable of providing buffering, reduces machine stop times and film breaks number.
2. pulling force exception indicator light is bright, and artificial treatment has been seen when the number that pulling force is more than consecutive variations is more than setting number
Free from dust or foreign body obstruction are conducive to remove foreign matter in time, reduce machine stop times and film breaks number.
Claims (10)
1. polyester insulated pipe processing device, including PLC controller, polyester film discharging device, baking oven, polyester film pipe-reeling device
And the cutter matched with pipe-reeling device, it is characterised in that:
The polyester film discharging device, including bracket, one end of the bracket are arranged several polyester film rolls and are used for band
4th motor of dynamic polyester film roll rotation, is arranged magnetic powder cluth on the 4th motor, in the top setting of the bracket
Glue device and the tensioning apparatus matched with gluing water installations；
The polyester film pipe-reeling device includes first base, and roll pipe assemby, the pipe crimping is arranged in the top of the first base
Component includes mandrel support base, mandrel regulating device and mandrel driving device, installs mandrel on the mandrel support base；
The polyester film item is involved in by polyester film into tensioning apparatus, then laggard through polyester film discharging device coating glue
Enter baking oven, 180 ° is turned in baking oven, 55 ° to 65 ° of the film exit angle of baking oven simultaneously cooperates polyester film guiding trestle will
Polyester film item is to mandrel.
2. polyester insulated pipe processing device according to claim 1, it is characterised in that: the mandrel regulating device includes the
Two risers and the mandrel support base driving device being mounted on the second riser, the mandrel support base driving device includes convex
Wheel, the cam ring are arranged cylinder shape groove, cam ring hunting gear are arranged in the cylinder shape groove, and the cam ring is servo-actuated
Device includes 3 servo-actuated pedestals, and 3 servo-actuated pedestal annular arrays are arranged in cylinder shape groove, on the servo-actuated pedestal
Attachment base is set, the attachment base is slidably connected with cam ring, and the directive slide track matched with attachment base is arranged in the cam ring,
The directive slide track has a minimum point and a highest point, is connected between the minimum point, highest point by round and smooth curved surface,
In three attachment base sliding processes always two forward slips, one slide backward；
The mandrel support base, including 3 mandrel pedestals, 3 mandrel pedestals are centrosymmetric distribution, two adjacent mandrels
Pedestal is contacted with each other by tapered end, and the apex angle α of the tapered end is 120 °；
The mandrel includes 120 ° of segments corresponding with mandrel position base, quantity, the cross section of 120 ° of segments
It is sector, the corresponding central angle of the sector is 120 °, and 3 120 ° of segments, which are separately fixed on mandrel pedestal, forms one
Pole；
Connecting plate is arranged in the other end of the mandrel pedestal, and the other end of the connecting plate is connect with servo-actuated pedestal；
It is arranged outer sleeve outside 3 connecting plates, quantity, position and connecting plate adaptable cunning are axially set in the outer sleeve
Slot, the sliding slot is interior to be arranged sliding block, and the sliding block is arranged far from one end of outer sleeve to be connect with connecting plate, and the outer sleeve passes through
The linkage of synchronous belt and third motor.
3. polyester insulated pipe processing device according to claim 2, it is characterised in that: the first base is located relatively at core
Polyester film guiding trestle is arranged in the top of axis, and the lower section arranged in a crossed manner first that the first base is located relatively at mandrel compresses
Belt, second compress belt；It further include for installing the first fastener and be used to install the second compression that first compresses belt
The second fastener of belt；
The first fastener includes the first transverse slat, and the first skin is respectively set in the two sides that first transverse slat is located relatively at mandrel
The both ends of belt wheel, the first compression belt are mounted on the first belt pulley, and one end of first transverse slat is arranged for driving
The first motor of first belt pulley rotation, the first compression belt are located at the winding of the part above the first belt pulley mandrel one
Circle；
The second fastener includes the second transverse slat, and the second skin is respectively set in the two sides that second transverse slat is located relatively at mandrel
The both ends of belt wheel, the second compression belt are mounted on the second belt pulley, and one end of second transverse slat is arranged for driving
Second motor of the second belt pulley rotation, the part that the second compression belt is located above the second belt pulley are contacted with mandrel, and first
The angle for compressing belt and mandrel is α1, the second angle for compressing belt and mandrel is α2, α1、α2It is adjustable；
The first motor, the second motor, the third motor, the 4th motor are connect with PLC controller.
4. polyester insulated pipe processing device according to claim 3, it is characterised in that: it is horizontal that first transverse slat is located at second
The lower section of plate, it is α that first transverse slat, which can horizontally rotate adjusting first to compress belt and the angle of mandrel with respect to pedestal,1, institute
The bottom end setting demarcation plate of the second transverse slat is stated, the bottom end of the demarcation plate is located relatively at the two sides setting mounting base of the first transverse slat,
It is α that second transverse slat, which can horizontally rotate adjusting second to compress belt and the angle of mandrel with opposing spaced apart plate,2；
Third riser is set on the demarcation plate, and the two sides up and down that the top of the third riser is located relatively at mandrel are respectively arranged one
A mandrel supporting guide wheel, the mandrel supporting guide wheel compress belt contacts with first.
5. polyester insulated pipe processing device according to claim 2, it is characterised in that: it further include cam ring regulating device,
Including the fastening bolt being mounted on the second riser, the through-hole matched with fastening bolt is set on second riser, it is described
Hemispherical groove is arranged far from one end of cam ring in through-hole, and hemispherical cushion block, the hemispherical is arranged in the hemispherical groove
The locking screw holes matched with fastening bolt are set on cushion block, and the fastening bolt sequentially passes through locking screw holes, through-hole and convex
Wheel is threadedly coupled, and four adjusting screw holes are arranged on second riser, and setting adjusts bolt in the adjusting screw hole, described in four
It adjusts bolt to be centrosymmetric centered on hemispherical groove, adjusts bolt and contacted across screw hole is adjusted with cam ring.
6. polyester insulated pipe processing device according to claim 1, it is characterised in that: the gluing water installations include glue
Cup and upper glue mold, upper upper cover plate glue die tip setting groove and matched with groove, the groove
Glue feeding opening is arranged in bottom end, and the gap passed through for polyester film item, the glue are arranged between the upper cover plate and upper glue mold
Cup is connected to by tube of glue with glue feeding opening；
The tensioning apparatus includes polyester film strainer, and the polyester film strainer includes starting stave, institute
Several first mounting bases are arranged in the top for stating starting stave, setting tensioning pull rod, the tensioning pull rod in first mounting base
It is rotatablely connected by swinging axle and the first mounting base, the tensioning pull rod can turn with respect to the first mounting base up and down in perpendicular
Dynamic, the tensioning pull rod installs the first compression bar far from one end of swinging axle, and the first directive wheel is arranged in the top of the first compression bar,
The second directive wheel, first directive wheel, the second directive wheel, the distribution triangular in shape of the first compression bar is arranged in the lower section of first compression bar；
Further include the support plate for installing the first directive wheel, quantity, position and the first directive wheel phase are set in the support plate
The tension sensor of adaptation, pulling force exception indicator light, the tension sensor, pulling force exception indicator light connect with PLC controller
It connects.
7. polyester insulated pipe processing device according to claim 6, it is characterised in that: setting glue is examined in the skin adhesive cup
Survey sensor.
8. polyester insulated pipe processing device according to claim 1, it is characterised in that: the baking oven includes baking oven ontology,
The upper and lower ends of the baking oven ontology are respectively provided with drying tunnel, and the drying tunnel includes air heating zone and Air mixing section, the baking oven
Ontology is connected to by air intake with air heating zone, and the baking oven ontology mutually passes through air outlet slit and mixes with air area's connection,
Blower is set in the air heating zone and heating device, the blower, heating device are connect with PLC controller；
Partition is set in the baking oven ontology, baking oven ontology is divide into upper part and lower part by the partition, one end of the partition with
The connection of baking oven ontology, there are gap between the other end and baking oven ontology of the partition, the baking oven ontology is arranged in gap
First fixed pulley, the two sides up and down that one end far from the first fixed pulley of the baking oven ontology is located relatively at partition are respectively set poly-
Guide channel, the guide channel and baking is arranged in ester film entrance, the outlet of polyester film item, the polyester film exit
Case ontology angle is 55 ° to 65 °, and the export bracket matched with guide channel is arranged on the partition.
9. polyester insulated pipe processing device according to claim 8, it is characterised in that: the export bracket includes the second bottom
Several cross bars are arranged in the second base in seat, are arranged the second fixed pulley on the cross bar, polyester film item turn to 180 ° after around
It crosses the second fixed pulley and baking oven ontology is stretched out by guide channel.
10. polyester insulated pipe processing device according to claim 1, it is characterised in that: the polyester film item guiding branch
Frame includes L-type support rod, and the cross bar of the L-type support rod is located at the top of mandrel, and side-by-side horizontal setting is several on the cross bar
The first brace is arranged far from one end of L-type support rod in connecting rod, the connecting rod, and first brace is set above connecting rod
The 5th directive wheel is set, the second brace is arranged in the top of connecting rod in first brace, and second brace extends obliquely upward simultaneously
The 4th directive wheel is set in the top of the 5th directive wheel, third brace is arranged in the lower section of connecting rod in first brace, described
Third brace extends obliquely and the 6th directive wheel, the 4th directive wheel, the 5th directive wheel, the is arranged in the lower section of connecting rod
Six directive wheels are distributed on a circumference centered on mandrel, the 4th directive wheel, the 5th directive wheel, the 6th guide wheel group
Successively successively decrease at the radius of circumference.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820365776.7U CN208664372U (en) | 2018-03-19 | 2018-03-19 | Polyester insulated pipe processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820365776.7U CN208664372U (en) | 2018-03-19 | 2018-03-19 | Polyester insulated pipe processing device |
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| Publication Number | Publication Date |
|---|---|
| CN208664372U true CN208664372U (en) | 2019-03-29 |
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ID=65821956
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820365776.7U Active CN208664372U (en) | 2018-03-19 | 2018-03-19 | Polyester insulated pipe processing device |
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| CN (1) | CN208664372U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108284584A (en) * | 2018-03-19 | 2018-07-17 | 常州聚豪电气有限公司 | Polyester insulated pipe processing device and processing technology |
| CN110125994A (en) * | 2019-06-06 | 2019-08-16 | 常州聚豪电气有限公司 | A kind of wheat trombone slide automatic gas cutting machine |
| CN110142982A (en) * | 2019-06-11 | 2019-08-20 | 常州聚豪电气有限公司 | A kind of wheat trombone slide intelligence cutting production line |
| CN115742272A (en) * | 2022-12-07 | 2023-03-07 | 杭州丽昂电气有限公司 | Automatic forming production equipment for insulating sleeve |
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2018
- 2018-03-19 CN CN201820365776.7U patent/CN208664372U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108284584A (en) * | 2018-03-19 | 2018-07-17 | 常州聚豪电气有限公司 | Polyester insulated pipe processing device and processing technology |
| CN108284584B (en) * | 2018-03-19 | 2023-09-01 | 常州聚豪电气有限公司 | Polyester insulating tube processing device and processing technology |
| CN110125994A (en) * | 2019-06-06 | 2019-08-16 | 常州聚豪电气有限公司 | A kind of wheat trombone slide automatic gas cutting machine |
| CN110125994B (en) * | 2019-06-06 | 2023-12-12 | 常州聚豪电气有限公司 | Automatic wheat-pulling pipe cutting machine |
| CN110142982A (en) * | 2019-06-11 | 2019-08-20 | 常州聚豪电气有限公司 | A kind of wheat trombone slide intelligence cutting production line |
| CN110142982B (en) * | 2019-06-11 | 2024-04-05 | 常州聚豪电气有限公司 | Wheat draws pipe intelligence to cut production line |
| CN115742272A (en) * | 2022-12-07 | 2023-03-07 | 杭州丽昂电气有限公司 | Automatic forming production equipment for insulating sleeve |
| CN115742272B (en) * | 2022-12-07 | 2023-05-19 | 杭州丽昂电气有限公司 | Automatic molding production equipment for insulating sleeve |
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