CN208662797U - A kind of studded tube automatic soldering device - Google Patents
A kind of studded tube automatic soldering device Download PDFInfo
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- CN208662797U CN208662797U CN201821493673.5U CN201821493673U CN208662797U CN 208662797 U CN208662797 U CN 208662797U CN 201821493673 U CN201821493673 U CN 201821493673U CN 208662797 U CN208662797 U CN 208662797U
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Abstract
The utility model discloses a kind of studded tube automatic soldering devices, including substrate, substrate top side is vertically installed with mounting plate, movable sleeve is connected to turntable on mounting plate, the outer ring of turntable offers the card slot along the setting of its axial array, one side-lower of turntable is equipped with the connecting plate being fixedly connected with substrate, the batch turning box that the top being obliquely installed is equipped with opening is fixedly connected at the top of connecting plate, batch turning box is fixedly connected with rod for stiring materials close to one end two sides of turntable, batch turning box is equipped with the driving mechanism being fixedly connected with mounting plate close to the side of mounting plate, and driving mechanism is arranged along the length direction of mounting plate, welding mechanism is installed in driving mechanism.The utility model structure simple operations are convenient, realize the welding operation of the automatic charging and pipeline of ailhead, while being suitble to the welding operation of the pipeline of different length, improve the welding efficiency of studded tube, change the low problem of traditional-handwork welding production efficiency.
Description
Technical field
The utility model relates to studded tube technical field more particularly to a kind of studded tube automatic soldering devices.
Background technique
Currently, being to improve heat exchange area applied to the studded tube in heating furnace, compressing heating furnace in petrochemical equipment
Volume reduces heating furnace overall weight, the energy saving critical component for improving the service life.Currently, the welder of studded tube has two
Kind: easily there is slag inclusion in welding process in 1. hidden arc welding devices, and stomata, bonding area is unstable, and heat exchange efficiency is low, and boiler tube is easy
Meat damage is stung, the service life of boiler tube, but firm welding are reduced.Electric resistance welding 2. (no tumor weldering) device, although such welding solves
It has determined slag inclusion, stomata, boiler tube stings meat damage phenomenon, but ailhead welds intensity difference, and rate of deposition is low, in transport installation process, nail
Head meeting large area falls off, and seriously affects heat exchange efficiency；
Application No. is CN201020127817.2 record a kind of arc discharge welding nail head tube device, comprising: welding head (1) and its
The weldering nozzle (2) of lower end, it is characterised in that: there is arcing device (3) connection on rear side of welding head (1), encirclement shape is installed with outside weldering nozzle (2)
Protective cover (4).When the utility model is used, ailhead in weldering nozzle, ailhead is contacted with boiler tube, and pad has protective cover,
Argon gas is passed through protective cover, arcing device short cycle arcing, and ailhead and boiler tube form welding point.The utility model is due to by ailhead
Welding with boiler tube is placed in argon gas protection, makes its welding point pore-free slag inclusion.Short cycle arcing keeps welding point high-intensitive,
Without tumor, boiler tube is not damaged, and rate of deposition is high, so that arc discharge welding nail head tube is improved heat exchange efficiency, prolongs the service life, although effectively
Improve the welding condition of studded tube, but ailhead is mounted on inconvenient for operation when weldering nozzle, welding efficiency is slow, needs thus
A kind of studded tube automatic soldering device.
Utility model content
Purpose of the utility model is to solve disadvantages existing in the prior art, and a kind of studded tube proposed is automatic
Welder.
To achieve the goals above, the utility model adopts the technical scheme that
A kind of studded tube automatic soldering device, including substrate, the substrate top side is vertically installed with mounting plate, described
Movable sleeve is connected to turntable on mounting plate, and the outer ring of the turntable offers the card slot along the setting of its axial array, the turntable
One side-lower is equipped with the connecting plate being fixedly connected with substrate, and the top being obliquely installed is fixedly connected at the top of connecting plate and is equipped with
The batch turning box of opening, the batch turning box are fixedly connected with rod for stiring materials close to one end two sides of turntable, and the batch turning box is close to installation
The side of plate is equipped with the driving mechanism being fixedly connected with mounting plate, and driving mechanism is arranged along the length direction of mounting plate, institute
It states and welding mechanism is installed in driving mechanism, the connecting plate is equipped with the fixation being fixedly connected with substrate far from the side of turntable
Clamping device, the fixing and holding mechanism are equipped with the movable clamping device being slidably connected with substrate far from the side of turntable.
Preferably, the welding mechanism includes the fixed plate for the L-type structure being fixedly connected with driving mechanism, the fixed plate
Top the first push-rod electric machine is installed, the bottom of the first push-rod electric machine is equipped with the first push plate being slidably connected with fixed plate,
The bottom of first push plate is equipped with horizontally disposed second push-rod electric machine, and the second push-rod electric machine is close to the fixed company in one end of connecting plate
It is connected to the second push plate being arranged along the vertical direction, second push plate is equipped with weldering nozzle, the weldering nozzle close to one end of connecting plate
One end close to connecting plate offers putting hole.
Preferably, the batch turning box offers discharge hole close to a side-lower of mounting plate, and the batch turning box is far from installation
One side-lower of plate, which offers, pushes hole, and the internal activity for pushing hole is socketed with the push rod of L-type structure, and push rod stretches out batch turning
The third push-rod electric machine being fixedly connected with connecting plate is installed below one end of box, the inside top wall of batch turning box is equipped with along it
The buffering hairbrush of length direction setting, the bottom inside wall of batch turning box are inlaid with optoelectronic switch.
Preferably, the fixing and holding mechanism includes the first support hack lever being fixedly connected with substrate, and first support bar is remote
Side movable sleeve from turntable is connected to chuck, and the chuck offers pair of circular platform type structure far from the side middle position of turntable
Access slot, the activity clamping device includes the second support bar being slidably connected with substrate, and second support bar is close to first support bar
Side movable sleeve be connected to chuck coaxial arrangement sleeve, the inner ring of sleeve be equipped with along its axial array setting clamping plate,
Clamping plate is connected to the fastening screw with bush whorl socket far from the side movable sleeve of sleeve axis, and sleeve is far from first support bar
One end is fixedly connected with the shaft with second support bar pivot bush unit, and one end that shaft stretches out second support bar is equipped with the first electricity
Machine, a side-lower of second support bar are equipped with the 4th push-rod electric machine being fixedly connected with substrate.
Preferably, feed hopper is installed, turntable is fixed close to the side middle position of mounting plate right above the turntable
It is connected with the drive rod with mounting plate pivot bush unit, one end that drive rod stretches out mounting plate is equipped with the second motor.
Preferably, the inner ring of the putting hole offers the holding tank along the setting of its axial array, the opening of holding tank
Sliding sleeve is connected to clamping block, and one end that clamping block protrudes into holding tank is equipped with spring, and the outer ring for welding nozzle is equipped with and the second push plate
The housing being fixedly connected.
The utility model has the beneficial effects that
1, pass through the substrate of setting, mounting plate, turntable, card slot, connecting plate, batch turning box, rod for stiring materials, discharge hole and promotion
Hole realizes the automatic charging operation of ailhead, facilitates ailhead to carry out installation with weldering nozzle and docks；
2, it is pushed away by the driving mechanism of setting, welding mechanism, fixing and holding mechanism, movable clamping device, fixed plate, first
Plate, the second push plate, weldering nozzle, putting hole, realize clamping, the welding operation of pipeline, while being suitble to the weldering of the pipeline of different length
Operation is connect,
The design structure simple operations are convenient, realize the welding operation of the automatic charging and pipeline of ailhead, fit simultaneously
The welding operation for closing the pipeline of different length, improves the welding efficiency of studded tube, it is low to change traditional-handwork welding production efficiency
Under problem.
Detailed description of the invention
Fig. 1 be the utility model proposes a kind of studded tube automatic soldering device structural schematic diagram；
Fig. 2 be the utility model proposes a kind of studded tube automatic soldering device welding mechanism structural schematic diagram；
Fig. 3 be the utility model proposes a kind of studded tube automatic soldering device batch turning box structural schematic diagram.
In figure: 1 substrate, 2 mounting plates, 3 turntables, 4 card slots, 5 connecting plates, 6 batch turning boxes, 7 rod for stiring materials, 8 driving mechanisms, 9 welderings
Connection mechanism, 10 fixing and holding mechanisms, 11 movable clamping devices, 12 fixed plates, 13 first push plates, 14 second push plates, 15 weldering nozzles, 16
Putting hole, 17 discharge holes, 18 push hole.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.
Referring to Fig.1-3, a kind of studded tube automatic soldering device, including substrate 1,1 top side of substrate are vertically installed with peace
Loading board 2, movable sleeve is connected to turntable 3 on mounting plate 2, and the outer ring of turntable 3 offers the card slot 4 along the setting of its axial array, turntable 3
A side-lower connecting plate 5 being fixedly connected with substrate 1 is installed, the top of connecting plate 5 is fixedly connected with the top being obliquely installed
Portion is equipped with the batch turning box 6 of opening, and batch turning box 6 is fixedly connected with rod for stiring materials 7 close to one end two sides of turntable 3, and batch turning box 6 is close to peace
The side of loading board 2 is equipped with the driving mechanism 8 being fixedly connected with mounting plate 2, and driving mechanism 8 is along the length direction of mounting plate 2
Setting, be equipped with welding mechanism 9 in driving mechanism 8, and connecting plate 5 is equipped with far from the side of turntable 3 to be fixedly connected with substrate 1
Fixing and holding mechanism 10, fixing and holding mechanism 10 are equipped with the movable clamping machine being slidably connected with substrate 1 far from the side of turntable 3
Structure 11.
Welding mechanism 9 includes the fixed plate 12 for the L-type structure being fixedly connected with driving mechanism 8, the top peace of fixed plate 12
Equipped with the first push-rod electric machine, the bottom of the first push-rod electric machine is equipped with the first push plate 13 being slidably connected with fixed plate 12, and first
The bottom of push plate 13 is equipped with horizontally disposed second push-rod electric machine, and the second push-rod electric machine is close to the fixed company in one end of connecting plate 5
It is connected to the second push plate 14 being arranged along the vertical direction, the second push plate 14 is equipped with weldering nozzle 15 close to one end of connecting plate 5, welds nozzle 15
One end close to connecting plate 5 offers putting hole 16, and batch turning box 6 offers discharge hole 17 close to a side-lower of mounting plate 2,
Magazine 6 offers far from a side-lower of mounting plate 2 and pushes hole 18, and the internal activity in hole 18 is pushed to be socketed with pushing away for L-type structure
Bar, one end lower section that push rod stretches out batch turning box 6 are equipped with the third push-rod electric machine being fixedly connected with connecting plate 5, the top of batch turning box 6
Portion's inner sidewall is equipped with the buffering hairbrush being arranged along its length, and the bottom inside wall of batch turning box 6 is inlaid with optoelectronic switch, Gu
Determining clamping device 10 includes the first support hack lever being fixedly connected with substrate 1, side movable sleeve of the first support bar far from turntable 3
It is connected to chuck, chuck offers the docking groove of circular platform type structure far from the side middle position of turntable 3, and movable clamping device 11 wraps
The second support bar being slidably connected with substrate 1 is included, second support bar is connected to close to the side movable sleeve of first support bar and chuck
The sleeve of coaxial arrangement, the inner ring of sleeve are equipped with the clamping plate along the setting of its axial array, side of the clamping plate far from sleeve axis
Movable sleeve is connected to the fastening screw with bush whorl socket, and sleeve is fixedly connected with and second far from one end of first support bar
The shaft of strut pivot bush unit, one end that shaft stretches out second support bar are equipped with first motor, under the side of second support bar
Side is equipped with the 4th push-rod electric machine being fixedly connected with substrate 1, and the surface of turntable 3 is equipped with feed hopper, and turntable 3 is close to installation
The side middle position of plate 2 is fixedly connected with the drive rod with 2 pivot bush unit of mounting plate, and drive rod stretches out one end of mounting plate 2
Second motor is installed, the inner ring of putting hole 16 offers the holding tank along the setting of its axial array, and the opening of holding tank is sliding
Dynamic to be socketed with clamping block, one end that clamping block protrudes into holding tank is equipped with spring, and the outer ring of weldering nozzle 15 is equipped with and the second push plate
14 housings being fixedly connected；
Embodiment one；
Driving mechanism 8 uses straight line mould group, and second support bar is slidably connected by way of sliding-rail sliding with substrate 1, pacifies
The side of loading board 2 is equipped with control cabinet, and the inside of control cabinet is equipped with controller, and the side of control cabinet is equipped with display screen, control
Device processed and the first push-rod electric machine, the second push-rod electric machine, third push-rod electric machine, the 4th push-rod electric machine, optoelectronic switch, first motor,
Second motor, the side of control cabinet are equipped with the welding machine connecting with weldering nozzle 15, and controller uses ARM single-chip microcontroller, welding machine model
MZ-1000。
Working principle: when use, the ailhead of welding is put into the hopper at 3 top of turntable, while will be to be welded
The pipeline connect is placed between fixing and holding mechanism 10 and movable clamping device 11, while pair on chuck is protruded into one end of pipeline
In access slot, the other end protrudes into the inside of sleeve, and then rotating adjusting screw rod grips clamping plate to pipeline, then turntable
The second electric motor starting on 3 drives turntable 3 to rotate, and the ailhead being then placed in hopper enters on turntable 3 from the bottom of hopper
Card slot 4 in, it is then mobile to the direction of batch turning box 6 with the rotation of turntable 3, at the same rod for stiring materials 7 on batch turning box 6 by ailhead into
Row stops guidance, so that ailhead is entered the inside of batch turning box 6, then welding mechanism 9 is moved to the position of batch turning box 6 by driving mechanism 8
It sets, while ailhead falls the bottom into batch turning box 6, then the third push-rod electric machine starting on push rod, by push rod to batch turning box 6
Inside push, then ailhead is forced into the inside of the putting hole 16 on weldering nozzle 15, then driving mechanism 8 along discharge hole 17
Driving welding mechanism 9 is welded to the movement of the direction of pipeline, and the design structure simple operations are convenient, realizes the automatic of ailhead
The welding of feeding and pipeline operates, while being suitble to the welding operation of the pipeline of different length, improves the welding effect of studded tube
Rate changes the low problem of traditional-handwork welding production efficiency.
The preferable specific embodiment of the above, only the utility model, but the protection scope of the utility model is not
It is confined to this, anyone skilled in the art is within the technical scope disclosed by the utility model, practical according to this
Novel technical solution and its utility model design are subject to equivalent substitution or change, should all cover the protection model in the utility model
Within enclosing.
Claims (6)
1. a kind of studded tube automatic soldering device, including substrate (1), which is characterized in that substrate (1) top side is vertically pacified
Equipped with mounting plate (2), movable sleeve is connected to turntable (3) on the mounting plate (2), and the outer ring of the turntable (3) is offered along its axis
The card slot (4) of linear array setting, a side-lower of the turntable (3) are equipped with the connecting plate (5) being fixedly connected with substrate (1),
The batch turning box (6) that the top being obliquely installed is equipped with opening is fixedly connected at the top of connecting plate (5), the batch turning box (6) is close
One end two sides of turntable (3) are fixedly connected with rod for stiring materials (7), the batch turning box (6) close to mounting plate (2) side be equipped with
The driving mechanism (8) that mounting plate (2) is fixedly connected, and driving mechanism (8) is arranged along the length direction of mounting plate (2), the drive
It is equipped on motivation structure (8) welding mechanism (9), the connecting plate (5) is equipped with solid with substrate (1) far from the side of turntable (3)
Surely the fixing and holding mechanism (10) connected, the fixing and holding mechanism (10) are equipped with and substrate (1) far from the side of turntable (3)
The movable clamping device (11) being slidably connected.
2. a kind of studded tube automatic soldering device according to claim 1, which is characterized in that welding mechanism (9) packet
The fixed plate (12) for the L-type structure being fixedly connected with driving mechanism (8) is included, first is equipped at the top of the fixed plate (12) and pushes away
Bar motor, the bottom of the first push-rod electric machine are equipped with the first push plate (13) being slidably connected with fixed plate (12), the first push plate
(13) bottom is equipped with horizontally disposed second push-rod electric machine, and the second push-rod electric machine is close to the fixed company in one end of connecting plate (5)
It is connected to the second push plate (14) being arranged along the vertical direction, second push plate (14) is equipped with weldering close to the one end of connecting plate (5)
Nozzle (15), weldering nozzle (15) offer putting hole (16) close to the one end of connecting plate (5).
3. a kind of studded tube automatic soldering device according to claim 1, which is characterized in that the batch turning box (6) is close
One side-lower of mounting plate (2) offers discharge hole (17), and the batch turning box (6) opens up far from a side-lower of mounting plate (2)
Have promotion hole (18), the internal activity for pushing hole (18) is socketed with the push rod of L-type structure, and push rod stretches out batch turning box (6)
The third push-rod electric machine being fixedly connected with connecting plate (5) is installed below one end, the inside top wall of batch turning box (6) is equipped with edge
The buffering hairbrush of its length direction setting, the bottom inside wall of batch turning box (6) are inlaid with optoelectronic switch.
4. a kind of studded tube automatic soldering device according to claim 1, which is characterized in that the fixing and holding mechanism
It (10) include the first support hack lever being fixedly connected with substrate (1), first support bar is connected to far from the side movable sleeve of turntable (3)
Chuck, the chuck offer the docking groove of circular platform type structure, the activity clamping machine far from the side middle position of turntable (3)
Structure (11) includes the second support bar being slidably connected with substrate (1), side movable sleeve of the second support bar close to first support bar
It is connected to the sleeve with chuck coaxial arrangement, the inner ring of sleeve is equipped with the clamping plate along the setting of its axial array, and clamping plate is far from sleeve
The side movable sleeve of axis is connected to the fastening screw with bush whorl socket, and sleeve is fixedly connected far from one end of first support bar
There is the shaft with second support bar pivot bush unit, one end that shaft stretches out second support bar is equipped with first motor, the second support
One side-lower of bar is equipped with the 4th push-rod electric machine being fixedly connected with substrate (1).
5. a kind of studded tube automatic soldering device according to claim 1, which is characterized in that the turntable (3) just on
Side is equipped with feed hopper, and turntable (3) is fixedly connected with and mounting plate (2) movable sleeve close to the side middle position of mounting plate (2)
The drive rod connect, one end that drive rod stretches out mounting plate (2) are equipped with the second motor.
6. a kind of studded tube automatic soldering device according to claim 2, which is characterized in that the putting hole (16) it is interior
Circle offers the holding tank along the setting of its axial array, and the opening sliding sleeve of holding tank is connected to clamping block, and clamping block protrudes into appearance
Receiving one end of slot is equipped with spring, and the outer ring of weldering nozzle (15) is equipped with the housing being fixedly connected with the second push plate (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821493673.5U CN208662797U (en) | 2018-09-13 | 2018-09-13 | A kind of studded tube automatic soldering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821493673.5U CN208662797U (en) | 2018-09-13 | 2018-09-13 | A kind of studded tube automatic soldering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208662797U true CN208662797U (en) | 2019-03-29 |
Family
ID=65843043
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821493673.5U Active CN208662797U (en) | 2018-09-13 | 2018-09-13 | A kind of studded tube automatic soldering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208662797U (en) |
-
2018
- 2018-09-13 CN CN201821493673.5U patent/CN208662797U/en active Active
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