CN208653949U - junction box testing device - Google Patents

junction box testing device Download PDF

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Publication number
CN208653949U
CN208653949U CN201821345440.0U CN201821345440U CN208653949U CN 208653949 U CN208653949 U CN 208653949U CN 201821345440 U CN201821345440 U CN 201821345440U CN 208653949 U CN208653949 U CN 208653949U
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CN
China
Prior art keywords
junction box
testing apparatus
tested
vertical
terminal box
Prior art date
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Active
Application number
CN201821345440.0U
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Chinese (zh)
Inventor
唐兰兰
苗林
王勃
李媛媛
张勤善
张银环
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huanghe Hydropower Development Co Ltd
Xian Solar Power Branch of Qinghai Huanghe Hydropower Development Co Ltd
Original Assignee
Xining Branch Of Spic Xi'an Solar Power Co ltd
Huanghe Hydropower Development Co Ltd
State Power Investment Corp Xian Solar Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xining Branch Of Spic Xi'an Solar Power Co ltd, Huanghe Hydropower Development Co Ltd, State Power Investment Corp Xian Solar Power Co Ltd filed Critical Xining Branch Of Spic Xi'an Solar Power Co ltd
Priority to CN201821345440.0U priority Critical patent/CN208653949U/en
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Publication of CN208653949U publication Critical patent/CN208653949U/en
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Abstract

The utility model discloses a terminal box testing arrangement, include: the integral bracket comprises a base and a vertical frame; the fixing plate is arranged on the base and used for fixing the junction box to be tested; the hollow cylinder is vertically and fixedly arranged on the vertical frame, the bottom of the hollow cylinder is over against the fixed plate, and the hollow cylinder is used for allowing a steel ball to fall along the inside of the hollow cylinder; the baffle is arranged in the horizontal insertion seam; the vertical clamping connector is fixedly arranged on the vertical frame; the oblique clamping connector is fixedly arranged on the vertical frame; the glass bracket is fixedly arranged on the vertical bracket; and the glass plate is arranged on the glass bracket. The device can simultaneously meet the requirements of mechanical strength test, bonding strength test of the junction box and the back plate, tensile strength test of the connector of the junction box, connection strength test between the junction box and the outgoing line and low-temperature mechanical stability test, and is very convenient to use.

Description

Junction box testing apparatus
Technical field
The utility model relates to the field of test technology of photovoltaic module more particularly to a kind of junction box testing apparatus.
Background technique
Solar energy is a kind of clean, efficient and never-exhausted new energy, is important one of renewable energy.Solar energy Battery component junction box is extremely important in the composition of solar components, main function be by solar battery generate electric power with Outside line connection.Terminal box is sticked together by the backboard of silica gel and component, and the lead-out wire in component passes through in terminal box Internal wiring links together, and internal wiring links together with External cable, and component is connected with External cable.In terminal box Have a diode, guarantee component by it is light-blocking when can work normally.
The quality of terminal box influences the service life of solar cell module, needs to dock wire box and is tested, to guarantee Its quality.In the course of work of solar cell module, photovoltaic component terminal box intensity class testing include: mechanical strength, with Backboard sticking strength, connector stretching resistance, lead-out wire and box body bonding strength, cryogenic mechanical stability.In terminal box new material Important performances of the above several tests such as importing, the reliability that material feeding is examined, the later period uses as evaluation terminal box quality Index, therefore it is tested extremely important.
However there is no the tools specifically for terminal box test in the prior art.
Utility model content
The utility model proposes a kind of junction box testing apparatus, carry out validity test to dock the quality of wire box.
To solve the above-mentioned problems, the utility model provides the following technical solutions:
A kind of junction box testing apparatus, comprising:
Integral support comprising pedestal and vertical stand;
Fixed plate is arranged on the base, for fixing terminal box to be tested;
Hollow is fixed at vertically in the vertical stand, fixed plate described in the bottom face of the hollow it is upper Side, the hollow are used to fall along its cylinder for a steel ball;
Baffle is provided with horizontal interpolation slit in the hollow, and the baffle plate setting is in the horizontal interpolation slit;
Vertical clamping connector is fixed in the vertical stand;
Oblique clamping connector is fixed in the vertical stand;
Glass supporter is fixed in the vertical stand;
Glass plate is arranged on the glass supporter.
In one embodiment of the utility model, the specification of the steel ball include diameter be 50mm, weight be 242g or The steel ball of 500g.
In one embodiment of the utility model, the quantity of the horizontal interpolation slit is two, one of them horizontal interpolation slit Vertical range apart from the fixed plate is 1 meter, another vertical range of horizontal interpolation slit apart from the fixed plate is 1.3 meters.
In one embodiment of the utility model, further includes several pins, several fixations are provided in the fixed plate Terminal box to be tested is fixed in the fixed plate by hole by the way that pin to be inserted into fixation hole.
In one embodiment of the utility model, the material of the hollow is steel pipe.
In one embodiment of the utility model, the pulling force that the vertical clamping connector can be born is in 100N or more.
In one embodiment of the utility model, the pulling force that the oblique clamping connector can be born is in 100N or more.
In one embodiment of the utility model, the glass plate is the laminate pasted with terminal box to be tested.
In one embodiment of the utility model, the laminate is to spread according to the sequence of glass-EVA-EVA- backboard Element made of if.
The utility model due to using the technology described above, is allowed to compared with prior art, have the advantages that following and product Pole effect:
1) junction box testing apparatus provided by the utility model will be to be measured by setting steel ball, hollow and fixed plate The terminal box of examination is fixed in fixed plate, makes steel ball freely falling body out of hollow, can meet the survey of docking wire box mechanical strength Examination;
2) by setting glass supporter, terminal box to be tested is pasted on the backboard of glass plate, to be tested is connect Wire box is placed on glass supporter downward, tensile test can be carried out to terminal box to be tested, due to the stretching resistance of glass supporter In 150N or more, thus the tensile test demand of terminal box and backboard adhesive surface to be tested can be met, meet to be tested connect The testing requirement of the sticking strength of wire box and backboard;
3) due to being provided with vertical clamping connector and oblique clamping connector, by the way that terminal box to be tested is consolidated respectively Surely it is clamped on vertical clamping connector and oblique clamping connector, and the positive and negative anodes of the connector of terminal box to be tested is inserted Head is inserted into the positive and negative anodes interface of matched terminal box to be tested, dock respectively wire box connector apply vertical direction and Slanting pulling force can test the stretching resistance of the connector of terminal box to be tested;
4) due to being provided with vertical clamping connector and oblique clamping connector, by the way that terminal box to be tested is consolidated respectively Surely it is clamped on vertical clamping connector and oblique clamping connector, and pulling force is applied to the lead-out wire of terminal box to be tested, Bonding strength between terminal box and lead-out wire to be tested can be tested;
5) due to being provided with vertical clamping connector and oblique clamping connector, by the way that terminal box to be tested is placed In -40 ± 2 DEG C of environmental test chamber 5h, it is taken out rapidly and is placed on vertical clamping connector or oblique clamping connector, Apply the power of 20N in the position that terminal box to be tested buckles, checks whether its box cover loosens;And by terminal box to be tested It is fixed in fixed plate, makes steel ball freely falling body out of hollow, the different parts of terminal box to be tested are impacted, rush Check whether that the conductive component that finger can contact exposes after the completion of hitting;To realize that it is low that the terminal box for treating test carries out Warm mechanical stability test;
6) junction box testing apparatus provided by the utility model can meet mechanical strength test, terminal box and backboard simultaneously Sticking strength test, the stretching resistance test of connector of terminal box, the bonding strength test between terminal box and lead-out wire and Cryogenic mechanical stability test, thus it is very easy to use.
Detailed description of the invention
Fig. 1 is the schematic perspective view of junction box testing apparatus provided by the embodiment of the utility model;
Fig. 2 is the main view of junction box testing apparatus provided by the embodiment of the utility model;
Fig. 3 is the side view of junction box testing apparatus provided by the embodiment of the utility model.
Label declaration:
1- steel ball, 2- baffle, 3- hollow, the oblique clamping connector of 4-, the vertical clamping connector of 5-, 6- fixed plate, 7- Integral support, 8- glass plate, 9- Glass plate support, 10- pin, 11- fixation hole
Specific embodiment
Below in conjunction with the drawings and specific embodiments to the utility model proposes junction box testing apparatus make further it is detailed Explanation.According to following explanation and claims, will be become apparent from feature the advantages of the utility model.It should be noted that attached drawing It is all made of very simplified form and uses non-accurate ratio, only to facilitate, lucidly aid in illustrating the utility model The purpose of embodiment.
Before proposing the utility model, the quality evaluation index that applicant docks wire box is studied in detail and reality Analysis is tested, has shown that the parameter for evaluating the quality index of terminal box in all directions, that is, the terminal box for meeting quality requirement need to meet Mechanical strength is wanted with backboard sticking strength, connector stretching resistance, lead-out wire and box body bonding strength, cryogenic mechanical stability Ask, thus need to test these indexs, and test index need to meet it is claimed below:
(1) mechanical strength: 242g steel ball is from after the shock of 1m high freely falling body, and terminal box is without breakage;
(2) with backboard sticking strength: terminal box and backboard adhesive surface should can bear >=150N pulling force;
(3) connector stretching resistance: connector positive and negative anodes plug can be easily inserted, and connector pairing should be in its knot after connecting Structure any direction can bear >=89N pulling force effect up to 1min, do not cause connector to damage, do not cause to match or separate difficulty;
(4) lead-out wire and box body bonding strength: >=100N pulling force;
(5) cryogenic mechanical stability: docking the power that wire box applies 20N on least favorable direction, and connector cover does not loosen;With The 500g steel ball of diameter 50mm, behind 1.3m eminence freely falling body impact terminal box front, conductive part that no finger can contact Part exposes.
Fig. 1 to Fig. 3 is please referred to, as shown in Figure 1 to Figure 3, junction box testing apparatus packet provided by the embodiment of the utility model It includes: integral support 7 comprising pedestal and vertical stand;Wherein, as shown in Figure 1, pedestal is the horizontal component of integral support 7, vertically Frame is the vertical portion of integral support 7.Fixed plate 6 is provided on pedestal, fixed plate 6 is for fixing terminal box to be tested. Hollow 3, the top of the bottom face fixed plate 6 of hollow 3 are vertically fixed in vertical stand, hollow 3 is used to supply a steel Ball 1 is fallen along its cylinder.Horizontal interpolation slit is provided in hollow 3, in the present embodiment, the quantity of horizontal interpolation slit is two, One of them vertical range of horizontal interpolation slit apart from fixed plate 6 be 1 meter, another horizontal interpolation slit apart from fixed plate 6 it is vertical away from From being 1.3 meters;And baffle 2 is provided in horizontal interpolation slit.Be fixedly installed in vertical stand vertical clamping connector 5, tiltedly To clamping connector 4 and glass supporter 9, glass plate 8 is provided on glass supporter 9.
Wherein, it is 50mm that the specification of steel ball 1, which includes diameter, and weight is the steel ball of 242g or 500g, to meet to be measured The test of the different mechanical strengths of the terminal box of examination.
Wherein, junction box testing apparatus further includes several pins 10, and several fixation holes 11 are provided in above-mentioned fixed plate 6, Terminal box to be tested is fixed in the fixed plate 6 by the way that pin 10 to be inserted into fixation hole 11.
Wherein, the material of the hollow 3 is steel pipe.
The pulling force that the vertical clamping connector 5 can be born can be born in 100N or more, the oblique clamping connector 4 Pulling force is in 100N or more, the vertical clamping connector 5 terminal box to be tested for fixed clamp, by respectively will be to be tested Terminal box fixed clamp vertical clamping connector 5 on oblique clamping connector 4, and by the connection of terminal box to be tested The positive and negative anodes plug of device is inserted into the positive and negative anodes interface of matched terminal box to be tested, passes through vertical clamping connector respectively 5 connectors that wire box is docked with oblique clamping connector 4 apply vertical direction and slanting pulling force, can be to terminal box to be tested The stretching resistance of connector tested.Since both tension can be carried out to the vertical direction of the connector of terminal box to be tested Power test, and the stretching resistance test of inclined direction can be carried out to it, thus connection that can in all directions to terminal box to be tested The stretching resistance of device is tested.
Wherein, the glass plate 8 is the laminate pasted with terminal box to be tested, specifically, the laminate be by Element made of sequence laying according to glass-EVA-EVA- backboard.
The application method of junction box testing apparatus provided by the embodiment of the utility model is as follows:
1) mechanical strength of terminal box to be tested is tested: specifically, terminal box to be tested is followed closely with rationed marketing 10 are fixed in fixed plate 6, by 242g steel ball from 1m high freely falling body, are hit, are looked into terminal box quadrangle and intermediate position See that terminal box meets the requirement of mechanical strength without breakage.
2) it tests with backboard sticking strength: specifically, laying layer according to the sequence of glass-EVA-EVA- backboard It is pressed into laminate, terminal box to be tested is pasted, test sample is made on backboard overleaf, by test sample towards decentralization It is still pasted if setting and carrying out the pulling force that tensile test applies to it on glass supporter 9 in terminal box 150N or more to be tested On backboard, then meet the testing requirement of the sticking strength of terminal box and backboard to be tested.
3) connector stretching resistance is tested: specifically, directly pressing from both sides it when docking wire box carries out vertical direction test On vertical clamping connector 5, docking wire box carries out being directly sandwiched in oblique clamping connector 4 when non-vertical direction test On.The positive and negative anodes plug of the connector of terminal box to be tested is inserted into matched to be tested connect after terminal box folder is upper The positive and negative anodes interface of wire box is applied by vertical clamping connector 5 with the connector that oblique clamping connector 4 docks wire box respectively Add vertical direction and slanting pulling force, if application >=89N pulling force effect reaches 1min, does not cause connector to damage, do not cause to match Pair or separate difficulty, then the stretching resistance meet demand of connector.
4) lead-out wire and box body bonding strength are tested: specifically, respectively by terminal box fixed clamp to be tested Apply pulling force on vertical clamping connector 5 and oblique clamping connector 4, and to the lead-out wire of terminal box to be tested, if Application >=100N pulling force on lead-out wire checks that whether there is or not fracture, damages etc. between lead-out wire and box body, if between lead-out wire and box body It is not broken, damages, then lead-out wire is met the requirements with box body bonding strength.
5) cryogenic mechanical stability is tested: specifically, firstly, the environment that terminal box is placed on -40 ± 2 DEG C is tried It is taken out rapidly and is placed on vertical clamping connector 5 or oblique clamping connector 4 by tryoff 5h, in the position of terminal box buckle The power for applying 20N is set, checks whether its box cover loosens.Secondly, terminal box is placed in fixed plate 6, it is inserted in pin 10 solid Determine link box on hole 11, so that terminal box test position is directed at hollow 3, allows the 500g steel ball 1 of diameter 50mm by 1.3m Eminence freely falling body impacts terminal box front, is typically chosen terminal box quadrangle and center and respectively impacts once, after the completion of impact Check whether that the conductive component that finger can contact exposes.If the conductive part that box cover is not loosened and be can contact without finger Part exposes, then cryogenic mechanical stability is met the requirements.
Junction box testing apparatus provided by the utility model can meet the viscous of mechanical strength test, terminal box and backboard simultaneously Paste strength test, the stretching resistance test of connector of terminal box, the bonding strength test between terminal box and lead-out wire and low Warm mechanical stability test, thus it is very easy to use.
Foregoing description is only the description to the utility model preferred embodiment, not to any limit of the scope of the utility model Fixed, any change, the modification that the those of ordinary skill in the utility model field does according to the disclosure above content belong to right and want Seek the protection scope of book.

Claims (9)

1. a kind of junction box testing apparatus characterized by comprising
Integral support comprising pedestal and vertical stand;
Fixed plate is arranged on the base, for fixing terminal box to be tested;
Hollow is fixed at vertically in the vertical stand, the top of fixed plate described in the bottom face of the hollow, institute Hollow is stated for being fallen along its cylinder for a steel ball;
Baffle is provided with horizontal interpolation slit in the hollow, and the baffle plate setting is in the horizontal interpolation slit;
Vertical clamping connector is fixed in the vertical stand;
Oblique clamping connector is fixed in the vertical stand;
Glass supporter is fixed in the vertical stand;
Glass plate is arranged on the glass supporter.
2. junction box testing apparatus as described in claim 1, which is characterized in that the specification of the steel ball includes that diameter is 50mm, weight are the steel ball of 242g or 500g.
3. junction box testing apparatus as claimed in claim 1 or 2, which is characterized in that the quantity of the horizontal interpolation slit is two, One of them vertical range of horizontal interpolation slit apart from the fixed plate is 1 meter, another horizontal interpolation slit is apart from the fixed plate Vertical range is 1.3 meters.
4. junction box testing apparatus as claimed in claim 1 or 2, which is characterized in that further include several pins, the fixed plate On be provided with several fixation holes, terminal box to be tested is fixed in the fixed plate by the way that pin to be inserted into fixation hole.
5. junction box testing apparatus as described in claim 1, which is characterized in that the material of the hollow is steel pipe.
6. junction box testing apparatus as claimed in claim 1 or 2, which is characterized in that the vertical clamping connector can be born Pulling force in 100N or more.
7. junction box testing apparatus as claimed in claim 1 or 2, which is characterized in that the oblique clamping connector can be born Pulling force in 100N or more.
8. junction box testing apparatus as claimed in claim 1 or 2, which is characterized in that the glass plate is to connect with to be tested The laminate that wire box is pasted.
9. junction box testing apparatus as claimed in claim 8, which is characterized in that the laminate is according to glass-EVA- Element made of the sequence of EVA- backboard is laid with.
CN201821345440.0U 2018-08-21 2018-08-21 junction box testing device Active CN208653949U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821345440.0U CN208653949U (en) 2018-08-21 2018-08-21 junction box testing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821345440.0U CN208653949U (en) 2018-08-21 2018-08-21 junction box testing device

Publications (1)

Publication Number Publication Date
CN208653949U true CN208653949U (en) 2019-03-26

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ID=65790620

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821345440.0U Active CN208653949U (en) 2018-08-21 2018-08-21 junction box testing device

Country Status (1)

Country Link
CN (1) CN208653949U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110349876A (en) * 2019-07-10 2019-10-18 晶澳太阳能有限公司 The measurement tooling and measurement method of photovoltaic module extraction linear dimension
CN112378612A (en) * 2020-11-12 2021-02-19 福建省宏闽电力工程监理有限公司 Installation method of photovoltaic module junction box

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110349876A (en) * 2019-07-10 2019-10-18 晶澳太阳能有限公司 The measurement tooling and measurement method of photovoltaic module extraction linear dimension
CN112378612A (en) * 2020-11-12 2021-02-19 福建省宏闽电力工程监理有限公司 Installation method of photovoltaic module junction box
CN112378612B (en) * 2020-11-12 2023-03-31 中达安股份有限公司 Installation method of photovoltaic module junction box

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20210624

Address after: No. 589, Chang'an Street, Xi'an Aerospace base, Shaanxi Province, 710099

Patentee after: STATE POWER INVESTMENT CORPORATION XI'AN SOLAR POWER Co.,Ltd.

Patentee after: Huanghe hydropower Xining Solar Power Co.,Ltd.

Patentee after: HUANGHE HYDROPOWER DEVELOPMENT Co.,Ltd.

Patentee after: Huanghe Hydropower Development Co., Ltd.

Address before: 710100 Shaanxi Xi'an space base east Chang'an Avenue 589

Patentee before: STATE POWER INVESTMENT CORPORATION XI'AN SOLAR POWER Co.,Ltd.

Patentee before: XINING BRANCH OF SPIC XI'AN SOLAR POWER Co.,Ltd.

Patentee before: HUANGHE HYDROPOWER DEVELOPMENT Co.,Ltd.

Patentee before: Huanghe Hydropower Development Co., Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20220318

Address after: 810007 No. 4, Jinsi Road, Dongchuan Industrial Park, Xining City, Qinghai Province

Patentee after: Huanghe Hydropower Development Co., Ltd.

Patentee after: Xi'an solar power branch of Qinghai upper Yellow River Hydropower Development Co.,Ltd.

Patentee after: HUANGHE HYDROPOWER DEVELOPMENT Co.,Ltd.

Address before: No. 589, Chang'an Street, Xi'an Aerospace base, Shaanxi Province, 710099

Patentee before: STATE POWER INVESTMENT CORPORATION XI'AN SOLAR POWER Co.,Ltd.

Patentee before: Huanghe hydropower Xining Solar Power Co.,Ltd.

Patentee before: HUANGHE HYDROPOWER DEVELOPMENT Co.,Ltd.

Patentee before: Huanghe Hydropower Development Co., Ltd.

TR01 Transfer of patent right